RCS EP3115 Installation & User Manual

Type
Installation & User Manual
Installation Guide | Issue 2.0 | The Eden Power Tray Page 1
The ETL Symbol is a UK registered certification mark of the
Department of Energy and Climate Change
Authorised User: 03195
Installation & User Guide
Eden Power Tray
Installation Guide | Issue 2.0 | The Eden Power Tray Page 2
Contents
The Eden Power Tray
Contents
1. INTRODUCTION 4
1.1 The Eden Power Tray Range 4
1.1.1 Variants / Part Codes for Ordering 5
1.1.2 Replacing Legacy Equipment 6
1.1.3 Eden Power Tray Mating Connectors 6
2. CONNECTION DETAILS 7
2.1 EP3115 & 3116 10A Assisted Defrost / Major Tray Connectivity 7
2.2 EP3115 & 3116 10A Assisted Defrost / Major Tray Circuit Diagram 8
2.3 EP3113 & 3114 30A Assisted Defrost / KTUC09Tray Connectivity 9
2.4 EP3113 & 3114 30A Assisted Defrost / KTUC09Tray Circuit Diagram 10
2.5 EP3119 & 31110 Hot Gas Defrost / KTUC09 HG Tray Connectivity 11
2.6 EP3119 / 31110 Hot Gas Defrost / KTUC09 HG Tray Circuit Diagram 12
2.7 EP3117 & EP3118 External Defrost Contactor / KTUC09 Tray Connectivity 13
2.8 EP3117 & EP3118 External Defrost Contactor / KTUC09 Tray Circuit Diagram 14
2.9 EP3111 Minor Assisted Defrost Tray Connectivity 15
2.10 EP3111 Minor Assisted Defrost Tray Circuit Diagram 16
2.11 EP3110 & 3112 Off-Cycle Defrost Tray Connectivity 17
2.12 EP3110 & 3112 Off-Cycle Defrost Tray Circuit Diagram 18
2.13 All Variants Sensor / Communication Network Connections 19
2.14 All Variants Tray End View 20
3. SETTING THE CONTROLLER UP 21
3.1 Front panel display keys & icons 21
3.2 Using the front panel display & function keys 23
3.2.1 Set up menu 24
3.2.2 Controllers address & communications menu 26
3.2.3 Controllers refrigeration related parameter menu 28
3.2.4 Controllers defrost menu 30
3.2.5 Controllers fan related parameter menu 32
3.2.6 Controllers times related parameter menu 34
3.2.7 Controllers current status menu 36
3.2.8 Controllers current alarms menu 38
3.2.9 Controllers lights related parameter menu 40
3.2.10 Controllers sleep mode menu 41
3.2.11 Controllers self test menu 42
4. CLEANING INSTRUCTIONS 43
5. SPECIFICATION 44
5.1 Power requirements 44
5.2 Dimensions 44
5.3 Inputs 44
5.4 Communications 44
Installation Guide | Issue 2.0 | The Eden Power Tray Page 3
Contents
The Eden Power Tray
6. REVISION HISTORY 45
7. DISCLAIMER 46
8. CONTACT DETAILS 47
9. APPENDICES 48
9.1 Cycle Time function (Times menu (Ti13) ` 48
9.2 Defrost Cycle (Fans Off) 49
9.3 Defrost Cycle (Fans On) 50
9.4 Integral Compressor Action 51
9.5 Remote Display 52
9.5.1 Panel Cut-out 52
9.5.2 Remote Display 53
9.5.3 Retaining Clips 53
9.5.4 Remote Display Module 53
10. EUROPEAN DECLARATION OF CONFORMITY 54
Installation Guide | Issue 2.0 | The Eden Power Tray Page 4
Introduction
The Eden Power Tray
1. Introduction
The Eden Power Tray series of products are a range of complete refrigerated cabinet control solutions.
The extensive range provides prewired control panels suitable for both new installations and
replacement of legacy products. All of which utilise the intuitive RCS Eden Compact controller.
Each of the variants in the range delivers a powerful combination of connectivity, flexibility and ease of use in a
gear tray capable of safely supplying all required cabinet loads.
The Eden Power Tray range offers quality, high performance case control which will encompass and satisfy the
most stringent of refrigerated cabinet applications.
1.1 The Eden power Tray Range
All high current outputs are protected by re-settable MCB’s. Connector configurations where possible remain
identical to previous RCS cabinet control panels to safeguard easy replacement of legacy units. The assisted
defrost variants also provide an external connection for defrost heater klixons to provide further safety features.
The Eden Compact controller incorporated into each of the power tray variants was designed as the first all-in-
one compact refrigeration controller requiring no additional communication modules. The Eden Compact provides
easy configuration and the ability to set custom parameter sets.
The Eden Compact series covers the full range of evaporator inlet valve type and network connectivity options.
The user must choose at the point of ordering which of the following two basic options are required:-
Network compatibility
IP
RS485
Inlet Valve Type
LSV
EEV
Each model is easy to install and configure, thanks to features such as the standard two-part connectors for all
external wiring of Inputs/Outputs. All Eden Compact controllers provide the option of up to seven temperature /
analogue inputs for maximum flexibility, and multiple sensor types are also supported. (NB sensor types cannot
be mixed on a single controller).
Installation Guide | Issue 2.0 | The Eden Power Tray Page 5
Part Codes
The Eden Power Tray
1.1.1 Variants / Part Codes for Ordering
This installation and set-up guide covers the complete Eden Power Tray range. The following part codes should
be used at the ordering stage:-
Variant
Inlet Valve Type
Communication Type
Part No
Off-Cycle defrost
LSV
RS485
EP3110
Off-Cycle defrost
EEV
RS485
EP3112
Off-Cycle defrost
LSV
IP
EP3120
Off-Cycle defrost
EEV
IP
EP3122
10A Assisted defrost
LSV
RS485
EP3115
10A Assisted defrost
EEV
RS485
EP3116
10A Assisted defrost
LSV
IP
EP3125
10A Assisted defrost
EEV
IP
EP3126
30A Assisted defrost
LSV
RS485
EP3113
30A Assisted defrost
EEV
RS485
EP3114
30A Assisted defrost
LSV
IP
EP3123
30A Assisted defrost
EEV
IP
EP3124
External Defrost contactor
LSV
RS485
EP3117
External Defrost contactor
EEV
RS485
EP3118
External Defrost contactor
LSV
IP
EP3127
External Defrost contactor
EEV
IP
EP3128
Hot Gas defrost
LSV
RS485
EP3119
Hot Gas defrost
EEV
RS485
EP31110
Hot Gas defrost
LSV
IP
EP3129
Hot Gas defrost
EEV
IP
EP31210
Remote display variants of each of the above are also available.
Please refer to each of the connection details and circuit drawings within this document to establish maximum
ratings for outputs for each variant.
Please note that warranty is void if any Eden power tray is used in any application that does not conform to the
tray specification.
Installation Guide | Issue 2.0 | The Eden Power Tray Page 6
Legacy Part Codes
The Eden Power Tray
1.1.2 Replacing Legacy Equipment
The following part codes should be used at the ordering stage when replacing previous Powertray models:
Replacement For
Major Assisted Defrost
Major Assisted Defrost
KTUC09 Assisted Defrost (Electric)
KTUC09 Assisted Defrost (Electric)
KTUC09 Hot Gas Defrost
KTUC09 Hot Gas Defrost
KTUC09 Tray (External Contactor)
KTUC09 Tray (External Contactor)
Minor Assisted Defrost
Off-Cycle Defrost - ALL VARIANTS
Off-Cycle Defrost ALL VARIANTS
1.1.3 Power Tray Mating Connectors
Eden Power Tray Mating Connectors:-
Incoming Mains Supply Connector, mates with: Weidmuller STVS3 161699 RCS Part Code KS3STVS00
Cable Clamp / Strain Relief for above connector: Weidmuller STVS3ZE 161387. RCS Part Code K00STV3ZE
STV1 / 2, mates with: Weidmuller STVS3 174367. RCS Part Code KP10STVS00
Cable Clamp / Strain Relief for above connector: weidmuller STVS10ZE 161394. RCS Part Code K010STV10ZE
Sensor / 485 Connector, mates with: Weidmuller BL12 126026 RCS Part Code KS12BL00
Klixon (Loop Back) RCS Part Code 300-00238
Installation Guide | Issue 2.0 | The Eden Power Tray Page 7
Connection Details 10A Assisted Defrost
The Eden Power Tray
2. Connection Details
2.1 EP3115, EP3125 (LSV) & EP3116, EP3126 (EEV)
(10A Assisted Defrost & Major Legacy replacement) - Connectivity Details
STV1
Pin Number
Function
Rating/Designation
1
Earth
2
Defrost Live
10A Internal MCB (CB 2)
3
Defrost Neutral
4
LSV/EEV Live
2A Internal MCB (CB 8)
5
LSV/EEV Neutral
6
Fans Live
4A Internal MCB (CB 9)
7
Fans Neutral
8
Lights Live
6A Internal MCB (CB 5)
9
Lights Neutral
10
Earth
STV2
Pin Number
Function
Rating/Designation
1
Earth
2
Suction Live
2A Internal MCB (CB7)
3
Suction Neutral
4
Not Used
5
Not Used
6
Not Used
7
Not Used
8
Trim Heater Live
10A Internal MCB (CB 6)
9
Trim Heater Neutral
10
Earth
Defrost Safety Klixon
Pin Number
Function
Rating Designation
1
Unit Supplied with loop fitted
2
Eden controller power is supplied via an internal 2A MCB (CB 1)
Installation Guide | Issue 2.0 | The Eden Power Tray Page 8
10A Assisted Defrost Circuit Diagram
The Eden Power Tray
2.2 EP3115, EP3125 (LSV) & EP3116, EP3126 (EEV)
(10A Assisted Defrost & Major Legacy replacement) -Circuit Diagram
Installation Guide | Issue 2.0 | The Eden Power Tray Page 9
Connection Details - 30A Assisted Defrost
The Eden Power Tray
2.3 EP3113, EP3123 (LSV) & EP3114, EP3124 (EEV)
(30A Assisted Defrost & KTUC09 Electric Defrost Legacy replacement) -
Connectivity Details
STV1
Pin Number
Function
Rating/Designation
1
Earth
2
Defrost Live
10A Internal MCB (CB 2)
3
Defrost Neutral
4
LSV/EEV Live
2A Internal MCB (CB 8)
5
LSV/EEV Neutral
6
Fans Live
4A Internal MCB (CB 9)
7
Fans Neutral
8
Lights Live
6A Internal MCB (CB 5)
9
Lights Neutral
10
Earth
STV2
Pin Number
Function
Rating/Designation
1
Earth
2
Suction Live
2A Internal MCB (CB 7)
3
Suction Neutral
4
Defrost Live
10A Internal MCB (CB 3)
5
Defrost Neutral
6
Defrost Live
10A Internal MCB (CB 4)
7
Defrost Neutral
8
Trim Heater Live
10A Internal MCB (CB 6)
9
Trim Heater Neutral
10
Earth
Defrost Safety Klixon
Pin Number
Function
Rating Designation
1
Unit Supplied with loop fitted
2
Eden controller power is supplied via an internal 2A MCB (CB 1)
Installation Guide | Issue 2.0 | The Eden Power Tray Page 10
30A Assisted Defrost Circuit Diagram
The Eden Power Tray
2.4 EP3113, EP3123 (LSV) & EP3114, EP3124 (EEV)
(30A Assisted Defrost & KTUC09 Electric Defrost Legacy replacement)
Circuit Diagram
Installation Guide | Issue 2.0 | The Eden Power Tray Page 11
Connection Details - Hot Gas Defrost
The Eden Power Tray
2.5 EP3119, EP3129 (LSV) & EP31110, EP31210 (EEV)
(Hot Gas Defrost & KTUC09 Hot Gas Defrost Legacy replacement) -
Connectivity Details
STV1
Pin Number
Function
Rating/Designation
1
Earth
2
Not Used
3
Not Used
4
LSV/EEV Live
2A Internal MCB (CB 8)
5
LSV/EEV Neutral
6
Fans Live
4A Internal MCB (CB 9)
7
Fans Neutral
8
Lights Live
6A Internal MCB (CB 5)
9
Lights Neutral
10
Earth
STV2
Pin Number
Function
Rating/Designation
1
Earth
2
Suction Live
2A Internal MCB (CB 7)
3
Suction Neutral
4
Hot Gas S/V Live
2A Internal MCB (CB 3)
5
Hot Gas S/V Neutral
6
Not Used
7
Not Used
8
Trim Heater Live
10A Internal MCB (CB 6)
9
Trim Heater Neutral
10
Earth
Defrost Safety Klixon
Pin Number
Function
Rating Designation
1
Unit Supplied with loop fitted
2
Eden controller power is supplied via an internal 2A MCB (CB 1)
Installation Guide | Issue 2.0 | The Eden Power Tray Page 12
Hot Gas Defrost Circuit Diagram
The Eden Power Tray
2.6 EP3119, EP3129 (LSV) & EP31110, EP31210 (EEV)
(Hot Gas Defrost & KTUC09 Hot Gas Defrost Legacy replacement) - Circuit
Diagram
Installation Guide | Issue 2.0 | The Eden Power Tray Page 13
Connection Details - External Defrost Contactor
The Eden Power Tray
2.7 EP3117, EP3127 (LSV) & EP3118, EP3128 (EEV)
(External Defrost Contactor & KTUC09 “Tray” Legacy replacement) -
Connectivity Details
STV1
Pin Number
Function
Rating/Designation
1
Earth
2
Not Used
3
Not Used
4
LSV/EEV Live
2A Internal MCB (CB 8)
5
LSV/EEV Neutral
6
Fans Live
4A Internal MCB (CB 9)
7
Fans Neutral
8
Lights Live
6A Internal MCB (CB 5)
9
Lights Neutral
10
Earth
STV2
Pin Number
Function
Rating/Designation
1
Earth
2
Suction Live
2A Internal MCB (CB 7)
3
Suction Neutral
4
External Defrost Contactor Live
2A Internal MCB (CB 3)
5
External Defrost Contactor Neutral
6
Not Used
7
Not Used
8
Trim Heater Live
10A Internal MCB (CB 6)
9
Trim Heater Neutral
10
Earth
Defrost Safety Klixon
Pin Number
Function
Rating Designation
1
Unit Supplied with loop fitted
2
Eden controller power is supplied via an internal 2A MCB (CB 1)
Installation Guide | Issue 2.0 | The Eden Power Tray Page 14
External Defrost Contactor Circuit Diagram
The Eden Power Tray
2.8 EP3117, EP3127 (LSV) & EP3118, EP3128 (EEV)
(External Defrost Contactor & KTUC09 “Tray” Legacy replacement) Circuit
Diagram
Installation Guide | Issue 2.0 | The Eden Power Tray Page 15
Connection Details - Minor Assisted Defrost
The Eden Power Tray
2.9 EP3111 (Minor Assisted Defrost Legacy replacement)
Connectivity Details
STV1
Pin Number
Function
Rating/Designation
1
Earth
2
Defrost Live
16A Internal MCB (CB4)
3
Defrost Neutral
4
LSV/EEV Live
2A Internal MCB (CB 6)
5
LSV/EEV Neutral
6
Fans Live
2A Internal MCB (CB 5)
7
Fans Neutral
8
Lights Live
6A Internal MCB (CB 3)
9
Lights Neutral
10
Earth
Trim Heater STV
Pin Number
Function
Rating/Designation
1
Trim heater Live
6A Internal MCB (CB 2)
2
Trim Heater Earth
3
Trim Heater Neutral
Eden controller power is supplied via an internal 2A MCB (CB 1)
Installation Guide | Issue 2.0 | The Eden Power Tray Page 16
Minor Assisted Defrost Circuit Diagram
The Eden Power Tray
2.10 EP3111 (Minor Assisted Defrost Legacy replacement) Circuit Diagram
Installation Guide | Issue 2.0 | The Eden Power Tray Page 17
Connection Details Off-Cycle Defrost
The Eden Power Tray
2.11 EP3110, EP3120 (LSV) & EP3112, EP3122 (EEV) (Off-Cycle Defrost)
Connectivity Details
STV1
Pin Number
Function
Rating/Designation
1
Earth
2
Curtain Fan Live
4A Internal MCB (CB 3)
3
Curtain Fan Neutral
4
LSV/EEV Live
2A Internal MCB (CB 5)
5
LSV/EEV Neutral
6
Fans Live
4A Internal MCB (CB 4)
7
Fans Neutral
8
Lights Live
6A Internal MCB (CB 2)
9
Lights Neutral
10
Earth
Eden controller power is supplied via an internal 2A MCB (CB 1)
Installation Guide | Issue 2.0 | The Eden Power Tray Page 18
Off-Cycle Defrost Circuit Diagram
The Eden Power Tray
2.12 EP311, EP3120 (LSV) & EP3112, EP3122 (EEV) (Off-Cycle Defrost)
Circuit Diagram
Installation Guide | Issue 2.0 | The Eden Power Tray Page 19
Connection Details Sensors & Comms.
The Eden Power Tray
2.13 All Variants Sensor / communication network connections
12 Way BLZ
Pin Number
Function
Rating/Designation
1
Air On Signal
2
Air On Ground
3
Air Off Sensor Signal
4
Air Off Sensor Ground
5
Evaporator In Sensor Signal
Optional (Set-up option see section
3.2.1) SU11
6
Evaporator in Sensor Ground
7
Evaporator Out Sensor Signal
Optional (Set-up option see section
3.2.1) SU11
8
Evaporator Out Sensor Ground
9
Defrost Termination Sensor Signal
Optional (Set-up option see section
3.2.4) DF8
10
Defrost Termination Sensor Ground
11
RS485 Communication Network -
Omitted if IP Variant
12
RS485 Communication Network +
Installation Guide | Issue 2.0 | The Eden Power Tray Page 20
Chassis End View
The Eden Power Tray
2.14 All Variants End View
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RCS EP3115 Installation & User Manual

Type
Installation & User Manual

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