Master Quality Power MW40018 User manual

Instruction

Manual

VARIABLE

SPEED

MINI

LATHE

Before

Using

Be

Sure

To

Read

This

Manual.

This

Machine

is

Suitable

To

Use

Only

From

12C

-35°C

(53.6"F

-

95°F).

Content

Safety

Rules

For

Lathe

1.

Before

you turn

on the

motor,

be

sure

that

you

have

put in

suitable

lubrication

ac-

cording to manual's instruction. Also

check carefully

to

see

all

the

tool

work-

pieces

etc.

are in proper positions.

2.

Always

use

your

hand

to

dismount the

chuck

or

the

lathe's

face

plate. Do

not

use

power tools.

3,

After

installation

ef

the

chuck,

remove

the

wrenches and

tools

in

order

not

to

cause

any accidents when

the

machine

is

turned

on.

4.

When

the lathe is

on,

do not

use

a

wrench

to

fix or

adjust

the

workpiece or

any

other

rotating parts

of

the

machines.

5.

When

the

machine is

in

motion,

do

not

use

Product

Features

any

instruments to measure

the

machine,

nor test

the

sharpness

ol

the

cutter with

your hand.

6.

Do

not

use

too large

a

tool cutter

to

do

your feeding

with

too large

a

workpiece.

This

will easily

cause

an

accident

because

of

a

broken

workpiece.

7.

Always

use

the

right

tools

and stand

at

the

proper

position

when

performing your

work.

8.

Do

not

change the gear

when

the machine

is in operation.

9.

Always

keep

a

proper distance

from

the

machine

in order

to

avoid

being

struck

by

a

broken

workpiece.

1

)

This precision mini

lathe

is

designed

to

perform

various tapes

of

processing

jobs.

Counterface

turning, drilling, threading,

and

cutting

jobs

on materials made up

of

round

bar

and

bar

materials can

be

per-

formed

with

this

machine.

This

machine

can

be

used

in

areas such

as

mini preci-

sion

parts

processing, sample

processing

and

modeling

works.

2)

The

lathe

bed

is

made

of

high

grade

iron.

The

rigidity of

lathe,

the

handness

and

accuracy

of

the

v

-

slideways

are

obtained

by raw materials, heat hardening

and

grinding.

3)

This

machine is

DC

motor drived.

4)

The

spindle

speed

is

infinitely

variable

from

zero

to

2500RPM.

5)

The

feed

speed

can

be

adjusted

according

to the requirements

of

dtfferent work-

pieces.

Unpacking

And

Major

Parts

Model

DistanceSetwm

Wers

Swing

over

bed

Spindle

Taper

MT3

Tailstock

Taper

Chuck

Diamefer

Spimlle

Bore

Fig.

1

Contents

Of

The

Carton

Carefully

unpack

the

Mini

Lathe

and

check

all

items.

Figure

1

illustrates

contents

of

the

carton.

Do

not

discard

any

packing

material until

the

Mini

Lathe

is

fully

assembled

and

operational.

A.

Lathe

D.

Chuck

CT0618

-

300/CJ0618

300RTn/200m

.-

18Omn

MTZ

80mn

20mn

-

B.

Chuck

key

C.

External

Jaws

E.

CHlrck

set

screws

F.

Internal

Jaws

-

200

I

2"/8"

7"

3.15"

0.79"

2.

B"

1.38"

0.

ma

0.53HP

84WSOb

30x12x12"/26x12x12.4"

C'IOSS

slide

Travel

Top

Slide

Travel

we

of

imperial threads

--

-

Sp

idle

Am

racy

--

Spindle

--

speed

Power

of

Motor

Vol

.

/Freq

.

Net

Wei$t

Packing

Dimim

6-

35m

12-52T.P.l

0.01

mn

0

-

2500RPM

Infinitely

Variable

400~

Single

Phase

230V/50Hz

or

1

X)V/60l+(

f

10%

)

--

38KW36KG

?60~305~315/660~325~315m

The

major

parts

of

the

lathe

are

shown

is

Fig.

2

and

in

Fig.

3.

19

15

17

20

Fig.

2

Front

View

Of

The

Lathe

0

-------27

-+-=

---

2

1

/

m

Fig.

3

Back

View

Of

The Lathe

1.

Control

box

(see

page

4)

handwheel

21.

Rear

splash

guard

6.

Chuck

13.

Tailstock

set

screw

22.

Feeding

direction

selector

7.

Compound

rest

14.

Compound

rest

crank

23.

Power cord

8.

Tool

post

15.

Feeding

control

wheel

24.

Chip

tray

9.

Fixed

center

16.

Cross

feeding

crank

25.

Motor

cover

10.

Tailstock

quill

fix

holder

17.

Automatic

feeding

handle

26.

H/C

Gear

shift

lever

1

1.

Tailstock

19.

Bed

way

27.

End

cover

12.

Tailstock

quill

adjust

20.

Lead

screw

Grounding

And

Insulation

1.

In

the

event

of

a

malfunction or break-

down, grounding provides

a

path of

least

resistance for electric current to reduce

the

risk

of

electric

shock.

This tool is equipped

with

an

electric

cord

having

an

equip-

ment-grounding conductor

and

a

ground-

ing

plug.

The

plug

must be

plugged

into

a

matching outlet that is properly installed

and

grounded

in accordance

with

all local

codes

and ordination.

2.

Do

not

modify

the

plug provided

even

if it

will not fit the outlet,

have

the proper

outlet

installed by

a

qualified electrician.

3.

Improper connection of the equipment

grounding conductor can

result

in

a risk

of

electric

shock.

The

conductor with insula-

tion having

an

outer

surface

which is

green

with

or

without yellow stripe

is

the

equip-

ment-grounding conduct~r.

If

repair or

re-

placement

of

the electric cord or plug

is

necessary,

do not connect the equip-

ment-grounding conductor

to

a

live

termi-

nal.

4.

Check with

a

qualified

electrician or

ser-

viceman

if

the

grounding instructions

are

not completely understood,

or

if

in

doubt

as

to whether

the

tool is properly

ground-

ed.

5.

Use

only

%wire extension

cords

that

have

3-prong grounding plugs

and

&pole

re-

ceptacles

that

accept

the

tool's

plug.

6.

Repair or replace

damaged

or

worn

cord

immediately.

Note:

The

type

of

electrical

plug

and

receptacle

differs

from

country

to

country.

Adjustment

And

Preparation

1.

Glean off

grease

on

the

machine.

2.

Check

that

the

3

set screws of

the

chuck

are tight.

3.

Turn

the

chuck

by

hand

and

check

if

it

ro-

tates freely.

4.

Move

the Feeding direction selector from

the

back

of

the body

to

the middle.

5.

First

shut

off

the

switch

.

Adjust

the

switch

($7

by

turning

to

"0"

postition and

turn

the

switch

@

to

STOP

position. If

the

lathe

needs to

be

started,

turn

the

switch

according to direction marked

on

switch

to

the

normal position

and

turn

the

switch

@

to

FORWARD

or

REVERSE

position.

The

spindle

will turn immediately

by

turning

the

switch

@I

.

The

speed

can

be

adjusted

by

turning

the

switch

@I.

If

the lathe

needs

to

be

stopped,

turn

the

switch

@

to

"0"

position.

It

the direction

of

the

lathe spin-

dle needs

to

be

changed,

the

switch

@

must

be

turned

to

"0"

position

at

first.

If

the lathe must

be

stopped under

emer-

gency

situation, please put

down

the

switch

@

immediately.

If

the

lathe

needs

to

be

started again,

please

do it again

according

to

above

mentioned

process.

(SEE

Fig.

4)

I

.

-.

.

_

-

. .-

Fig.

4

Switches

For

Control

1.

emergency

stop

switch

3.

speed

control

knob 2.

forward

-

reverse

switch

4.

fuse

6.

Check

the

compound rest

I

crank

and

the

cross feeding

crank

and

see

if

they

work

properly. If

they

are

too

tight

or

too

loose,

turn

the

\

it

-

\+

-y

adjusting screws

located

at

I,

2

5-r:

both

sides.

(Fig.

5)

I

ii-

Fig.

5

Ajustrnent

Of Saddle

,

Cross

Slide

And

Compound

Rest

Operation

&

Replacement

of

chuck

When

replacing

the chuck,

place

a

cloth

or

a

piece

of

wood on

the

bed

way

at

the

bottom

of

the chuck.

This

is

to

avoid

damage

to

the

bed way caused

by

care-

lessly

dropping

the

chuck.

Loosen

the

3

set

screws

as

shown in

Fig.

6.

(A)

to

re-

+

place

the

chuck.

P'~

I1CT CHRCE

THF

HIGH LOW

(,FAR

WHlLE RUNNING-;-

A'

Fig.

6

Replacement Of Chuck

Fig.

7

Replacement

Of

Jaws

Replacement

of jaws

The

jaws

are of

two

types:

the

internal

jaws

and

the

external

jaws.

Please

note

that

the

number of

jaws

fit

with

the

number

inside

the

chuck's

groove.

Do

not

mix

them together.

When you

are

going

to

mount

them,

please

mount

them

in ascending

order

1-2-3,

when

you

are

going

to

take

them

out,

be

sure

to

take them

out

in

descending

order

(3-2-1)

one

by

one.

After

you

finish this procedure,

rotate

the

jaws

to

the

smallest

diameter

and

check

that the three

jaws

are

well

fitted. If not

A'

Fig.

8

Compound

Rest

Adjustment

you

need

to

reassemble

them

again

as

they

are

not properly

assembled

(~ig.

7)

.

When

you are going

to

mount the work

piece

you

need only to

loosen

one

jaw.

However,

we

recommend

you

loosen

the

three

jaws

at

the

same

time,

In this

way

you

can

protect them

and

will

not

hurl

the

thread

inside.

Compound

rest

adjustment

Loosen

the

two screws

as

shown

in

(A)

of

Fig.

8.

After you

have

obtained the angle you

demand,

please

do

not

forget

to

tignten

them.

Tallstock

rest

adjustment

Replacement

of

carbon

brushes

When

you

are

going

to

change

position

or

Replace

the

carbon

brushes

by

removing

the

replace

the

tailstock

you

need

to

loosen

the

brush

covers

both

on

Motor cover as

shown

in

nut

as

shown

in

(A)

of

Fig.

9.

A

of

Fig.

TO-A

and

the

right

bottom

side

of

speed controller as

shown

in

B

of

Fig.

104.

Fig.

9

Tailstock

Rest

Adjustment

Fig.

10

Replacement

Of

Carbon

Brushes

-

When

you

are

going

to

adjust

the

tool

post

position,

you

only

need

to

loosen

the

lever

shown

in

(B)

of

Fig.

1 1.

After

you

have

finished

be

sure

to

tighten.

If

you

are

going

to

replace

the

work

cut-

-

ter

then

you

need

to

loosen

the

screws

of

(A)

with

the

allen

wrench

provided.

Fig.

1 1

Tool

Post

Adjustment

Operation

Fig.

13

Workpiece Holding

And

Drilling

Use

the

chuck

to

hold

the workpiece firmly.

Then,

use

the

center

to

fix

the

other

end.

If

you

change

the center

to

drilling

chuck

you

can

start

your

drilling immediately.

(Fig.

13)

Fig.

14

Face

Cutting

Use

the

chuck to hold the workpiece firmly

and

the

cutter

to

start

lathe's

face

cutting

as

shown

in

Fig.

14

(edge

of

the

cutter

must

be

at

the

same

height

as

the

center)

Fig. 15 Internal Cutting Fig.

16

Bevel Cutting

By

changing the

tool

post

angle

and adjusting After adjusting

the

angle

of

the

compound

the

compound

rest,

you

can

do

internal culting rest,

you

can

do

bevel

cutting as in

Fig.

16.

as

in

Fig.

15.

Assembly

Diagram

and

Parts

List

Ref.

No.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

2

r

22

23

24

25

26

27

28

29

30

3

1

32

33

34

35

36

Description

8&

Way

Chuck

Spindle

Stud

M6x16

Washer

M

Nut

M6

Key

5

X

40

Key

4x8

Screw

M5

x

10

Cover

Ball

Bearing

620622

Spacer

Head

St&

Casting

H&

Gear

2

1TJ29T

Spacer

Spur

Gear

45T

Nut

Set

Screw

M5

x

8

Steel Ball

05

Compression

Spring

x

9

Set

Screw

M6x6

Retaining

Ring

12

Ball

'Bearings

620'EZZ

HL

Gear

f2T/20T

Parellel

Key

4

x

45

HL

aar

Shaft

Pulley

Retaming

Ring

10

Timing

Belt

Shifting

Fork

Shifting

Arm

Shifting

Knob

Shifting

Lever

Shifting

Grip

Handle

Mount

Part

No.

1

5

3

7

1

2

6

2

1

2

1

7

3

2

1

Ref.

No.

37

38

39

40

4

1

42

43

44

45

46

47

48

49

50

51

52

53

54

56

57

58

59

60

61

62

63

64

67

69

70

7

1

74

75

78

79

80

kscription

Spring

Indicator

Pinion

25T

Support

Screw

Pinion

20T

Fixed

Cover

Screw

Mx20

Screw

M5

x

10

Gear

45T

Shaft

Parellel

Key

4

x

8

Mwnt

Screw

M5X

15

Pinion

20T

Wask

16

Screw

M5x

10

Cover

Screw

Mx40

Screw

M6

X

6

LZEashex

5

Bush

waey

Gear

80T

Shaft

Support

Plate

Washer

8

Nut

M8

Shaft

Screw

M6x

16

Set

Screw

M4

X

10

Apron

Gib

Strip

Shaft

Half

Nut

Base

Groove

Cam

Handle

Shaft

Part

No.

1

2

1

Description

Fding

Gear(

A)

7

1

T&4T

Feeding

Gear

(

I3

1

24T

Screw M6

X

12

Wheel

Knob

Handle

Dial

Bracket

Feeding

Screw

Nut

M5

Screw

M6

X

12

Slide Plate

Saddle

Gib

Strip

Feeding

Nut

Swivel Disk

Screw

WX20

Nut

M4

Screw

M4X16

Cross Sl

kde

Screw

WX10

Screw

M4x10

Cwnpwnd

Rest

(6)

Screw

M4

X

14

Gib

Strip

Cmpound

Rest(

A)

Positioning

Screw

M8x25

Clamping

Lever

Tml

Rest

Stud

M10x

50

Cross Feeding

Screw

Bracket

Screw

M4X

14

Part

No.

1

3

2

1

3

6

2

1

2

6

1

4

2

1

4

1

2

Ref.

No.

I19

120

121

122

123

124

725

126

127

128

129

139

133

134

135

136

137

138

139

140

141

142

143

144

145

146

148

150

151

152

153

154

155

156

Description

Nut

MI0

Model

Lable

Warning

Label

Switch Label

Control

Box

Plug

w/Cord

Rubber

Pad

Chip

Tray

Bracket

Key

B4

X

8

Lead

Screw

Bracket

Screw

M3x

10

Rack

Clamp Plate

Washer

10

Screw

M5x

15

Tailstmk

Casting

Tailstock

Screw

Bracket

Screw

M4X

10

Tallstock

Quill

Center

Stud

M8

x

25

Clamp

Handle

Pulley

Motor

Cover

Cord

Fixer

Rear

Splash

Guard

Warning Label

HL Label

Warning

Label

Part

No.

2

1

4

1

4

1

2

1

New

SAFETY

RULES

for

Stationary

Power

Tools

follow

them

for

best

results

and

full

benefit

from

shop

machines

awry

good

craftsman

rcrpects

the

tools

with

which

he

works.

He

know

they

represent

years

of

constantly

~mprwed

der~gn.

He

also

knows

rhat

they

are

dangerous

~f

m~suscd.

This

IS

the

theme

of

a

new

safe-use

program

developed

by

the

Pwr

fool

~mtitute.

Inc.,

for

statlonary

power

tools.

The ~nrtitute

has

put

together

a

l~st

of

safety

rules.

based

on

ap-

proved

practicer

in

~ndustrlal

and

home

shops.

a

set

of

new

standards

for

sta-

1

Know

your

p-r

roo1

Read

the

In.

-er7s manual

carc~u~ly

Learn its

ture.

~licatmns

and

Irmrtarionr,

as

well

as

the

spectfr

potent01 mads

puler

to

this

tool.

$Keep

guards

in place

and

in

working

order

Ground

alt tools

H

rml

rr

equlpwd

w~th

mrceorong

ptuq,

tt

hould

be

plugged

unto a rhrte-hole

electrical

receu

racit.

IT

an

adaDttr

I$

used

ro

a accommodate

a

twWlDn(l re

cwracle. the adapttr wwe must

be

attached

lo

a

known

ground

Never remove

the

rhrrd

prong

4

~emove adjurtinp

keys

md

wrenches.

Form

habir

of

check.

rng

to

see

thzt

kws

and

adjuainp

wrench-

are remwrd

lrwn

tool

before turning

it

on.

Avos

dangerous

n't

uu

Wwer

tools

ationl

or

exDOSC

q

your

wrk

area

H

5Keeo

work

area

clean. Cluttered are-

as

and

benches invile

accienrs.

enwironmen?.

in

damp

u

wet

them

to ran.

elr

lighted.

TKeep

children

should

bo

kt01

a

work

area.

away

All virilorr

rafe

clirtanco

tm

I

8Mah

mrrkshop kidprml

-

with

pad-

itches.

face

rool.

rr

ad

be

which

if

,

11

will

do

the

rater

PT

!he

war

designed.

II

6

DiKmnet too,$

bfore

wicrnp

and

when

ehang~ng accbrrorrec

such

as

bladtr.

hts,

curtcrs

and

the

Irke.

1

7

uul

recomrnellded

aeersorrcr.

Conrult mar's marmat

fw

r-+

mends6

accsrrwlbr

Vss

crf

rmProWr

accermrrer

may

caura rlsk

of

lnlurv

to

wrwr

I

8

~cduce

the

risk

of

un-

~ntenrlaral

nartmg

Make

sure

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Master Quality Power MW40018 User manual

Master Quality Power MW40018 User manual

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