Kemppi MXF 65 Operating instructions

Brand: Kemppi

Model: MXF 65

Category: Welding System

Type: Operating instructions

1923680

0920

Gebruiksaanwijzing • Nederlands

Manuel d’utilisation • Français

Manual de instrucciones • Español

Instrukcja obsługi • Polski

Инструкции по эксплуатации • По-русски

操作手册 • 中文

Operating manual • English

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Gebrauchsanweisung • Deutsch

FASTMIG™

MXF65

MXF67

OPERATING MANUAL

English

FastMig MXF65, 67 / © Kemppi Oy / 0920

CONTENTS

1. PREFACE ....................................................................................................................................................... 3

1.1 General .................................................................................................................................................................3

1.2 About FastMig Pulse products ...........................................................................................................3

1.3 General safety Instructions ...................................................................................................................3

2. INSTALLATION ..................................................................................................................................... 6

2.1 Machine introduction, MXF 65, 67...................................................................................................6

2.2 Connection of system ...............................................................................................................................7

2.3 Assembly of MIG/MAG system ...........................................................................................................8

2.4 Accessories corresponding to wire diameter ..........................................................................9

2.5 Welding gun selection ..............................................................................................................................9

2.6 Mounting and locking of wire spool ..............................................................................................9

2.7 Loading the ller wire and automatic feed ............................................................................10

2.8 DuraTorque™ 400, 4 wheel wire feed mechanism ............................................................10

2.9 Adjustment of pressure arms ...........................................................................................................11

2.10 Adjustment of spool brake ................................................................................................................. 11

2.11 Burn back time ............................................................................................................................................ 12

2.12 Earth return cable .....................................................................................................................................12

2.13 Shielding gas ................................................................................................................................................12

2.14 Main switch I/O ...........................................................................................................................................13

2.15 Operation of cooling unit, Fastcool 10 ......................................................................................13

2.16 MXF HANGING kit .....................................................................................................................................13

3. CONTROL PANEL OPERATIONS ................................................................................. 14

4. WELDING SOFTWARE DELIVERY PROFILE ................................................. 15

5. PF65 PANEL BUTTON FUNCTIONS ........................................................................ 17

5.1 ON / OFF Button ......................................................................................................................................... 17

5.2 Dynamics Button .......................................................................................................................................17

5.3 Gas Test Button ........................................................................................................................................... 17

5.4 Wire Inch Button ........................................................................................................................................18

5.5 Channel -..........................................................................................................................................................18

5.6 Channel + ........................................................................................................................................................18

5.7 2T/4T Button .................................................................................................................................................18

5.8 Extra functions Button ...........................................................................................................................18

5.9 Remote Selection Button ....................................................................................................................19

5.10 Power encoder potentiometer ........................................................................................................19

5.11 Arc length/voltage/adjustment potentiometer ................................................................. 19

5.12 PF65 panel overview ...............................................................................................................................20

5.13 SF 54 panel overview for Fastmig Synergic............................................................................21

5.14 SF 53 panel overview for Fastmig Synergic............................................................................22

6. BASIC TROUBLESHOOTING ............................................................................................ 23

7. MAINTENANCE ................................................................................................................................ 24

8. DISPOSAL OF THE MACHINE ........................................................................................ 24

9. ORDERING NUMBERS ............................................................................................................. 24

10. TECHNICAL DATA ........................................................................................................................ 27

11. WARRANTY POLICY .................................................................................................................. 28

FastMig MXF65, 67 / © Kemppi Oy / 0920

PREFACE1.

GENERAL1.1

Congratulations on choosing the FastMig MXF equipment. Used correctly, Kemppi products

can signicantly increase the productivity of your welding, and provide years of

economical service.

This operating manual contains important information on the use, maintenance and safety of

your Kemppi product. The technical specications of the equipment can be found at the end

of the manual.

Please read the manual carefully before using the equipment for the rst time. For your

own safety and that of your working environment, pay particular attention to the safety

instructions in the manual.

For more information on Kemppi products, contact Kemppi Oy, consult an authorised Kemppi

dealer, or visit the Kemppi web site at www.kemppi.com.

The specications presented in this manual are subject to change without prior notice.

Important notes

Items in the manual that require particular attention in order to minimise damage and

personal harm are indicated with the ’NOTE!’ notation. Read these sections carefully and follow

their instructions.

ABOUT FASTMIG PULSE PRODUCTS1.2

Kemppi FastMig™ MXF 65 and MXF 67 are wire feeders designed for demanding professional

use and intended for 300-mm wire spools. They can be used with both Fastmig Pulse and

Fastmig Synergic power sources.

Alternative panels for MXF 65 & 67 depend on the used power source i.e. Fastmig Synergic

becomes compatible by connecting SF 53 or SF 54 function panels with MXF wire feed

unit, and in the case of PF 65 function panel Fastmig Pulse power source can be connected.

Operation of wire feed units are controlled and adjusted by microprocessor. By adding

an optional synchronization unit (MXF Sync 65), SuperSnake sub-feeder device may be

connected to MXF 65 & 67.

This manual provides instructions on the start-up and use of the MXF 65 & 67 MIG/MAG wire

feeding units.

GENERAL SAFETY INSTRUCTIONS1.3

Kemppi welding equipments conform to international safety standards. Safety is an important

issue in equipment design and manufacturing. Therefore, Kemppi welding solutions are

unparalleled in safety. There are, however, always certain hazards involved in using welding

equipment. Therefore, to ensure your personal safety and the safety of your working

environment, carefully read the safety instructions below and respect them.

Use of personal protective equipment

The arc and its reecting radiation damage unprotected eyes. Shield your eyes and •

face appropriately before you start welding or observe welding. As the welding current

increases, the welding face screen lens darkness should also increase.

Arc radiation and spatters burn unprotected skin. Always wear protective gloves, clothing •

and footwear when welding.

Always wear hearing protection if the ambient noise level exceeds the allowable limit •

(e.g., 85 dB).

General operating safety

Exercise caution when handling parts heated during welding. For example, the tip of •

the welding torch or gun, and the end of the welding rod and the work piece. The

temperature of items burn unprotected skin.

FastMig MXF65, 67 / © Kemppi Oy / 0920

Do not expose the machine to high temperatures, as this may cause damage.•

Keep intermediate and earth return cables as close to each other as possible throughout •

their length. Straighten any loops in the cables as this limits inductive eects on welding

performance. This also minimizes your exposure to harmful magnetic elds, which may,

for example, interfere with a pacemaker.

Do not wrap the welding cables around your body.•

In environments classied as dangerous, only use S-marked welding equipments with a •

safe idle voltage level. These work environments include, for example, humid, hot or small

spaces, where the user may be directly exposed to the surrounding conductive materials.

Spatter and re safety

Welding is always classied as hot work, so pay particular attention to the re safety •

regulations during welding and after it.

Remember that re can break out from sparks, even several hours after the welding work •

is completed.

Protect the environment from welding spatter. Remove combustible materials, such as •

ammable liquid from the welding vicinity, and supply the welding site with adequate re

ghting equipment.

In special welding jobs, be prepared for hazards such as re or explosion when welding •

inside enclosed work spaces, such as tanks and vessels. Ensure you have authority to work.

Never direct the sparks or cutting spray of a grinder toward the welding machine or •

ammable materials.

Beware of hot objects or spatter falling on the machine when working above. Welding in •

ammable or explosive sites is absolutely forbidden.

General electric safety

Only connect the welding machine to an earthed electric network. Note the •

recommended mains fuse size.

Do not take the welding machine inside a container, vehicle or similar work piece unless •

authorized to do so.

Do not place the welding machine on a wet surface and do not work on a wet surface. •

Do not allow the mains cable to be directly exposed to water.•

Ensure cables or welding torches are not squashed by heavy objects and that they are not •

exposed to sharp edges or a hot work piece.

Make sure that faulty and damaged welding torches are changed immediately as they •

may cause electrocution or re.

Remember that the cable, plugs and other electric devices may be installed or replaced •

only by an electrical contractor or engineer authorized to perform such operations.

Turn o the welding machine when it is not in use.•

Welding power circuit

Insulate yourself from the welding circuit by using dry and undamaged protective •

clothing.

Never touch the work piece and welding rod, welding wire, welding electrode or contact •

tip at the same time.

Do not put the welding torch or ground cable on the welding machine or other electric •

equipment.

Welding fumes

Ensure proper ventilation and avoid inhaling the fumes.•

Ensure a sucient supply of fresh air, particularly in closed spaces. You can also ensure an •

adequate supply of clean breathing air by using a ltered fresh-air mask.

Take extra precautions when working on metals or surface-treated materials containing, •

for example, lead, cadmium, zinc, mercury or beryllium.

Transportation, lifting and suspension

Never pull or lift the machine by the welding torch or other cables. Always use the lifting •

points or handles designed for that purpose.

Only use a transport unit designed for the equipment. Try to transport the machine in an •

upright position, if possible.

FastMig MXF65, 67 / © Kemppi Oy / 0920

Never lift a gas cylinder and the welding machine at the same time. There are separate •

provisions for gas cylinder transportation.

Never use a welding machine when suspended unless the suspension device has been •

designed and approved for that particular purpose.

Do not exceed the maximum allowable load of suspension beams or the transportation •

trolley of welding equipment. It is recommended that the wire coil be removed during

lifting or transportation.

Environment

Welding equipment is not recommended for use in rain or snow - see manual. Protect the •

equipment against rain and strong sunlight. Always store the machine in a dry and clean

space.

Protect the machine from sand and dust during use and in storage. The recommended •

operating temperature range is -20 to +40 °C. The machine’s operation eciency decreases

and it becomes more prone to damage if used in temperatures in excess of 40 °C.

Place the machine so that it is not exposed to hot surfaces, sparks or spatter. •

Make sure the airow to and from the machine is unrestricted.•

EMC classication of this product is class A in accordance with electromagnetic •

compatibility standards CISPR 11 and IEC 60974-10, and therefore the product is designed

to be used in an industrial environment only.

WARNING: This class A equipment is not intended for use in residential locations where

the electrical power is provided by a public low-voltage supply system. In those locations

it may be dicult to ensure the electromagnetic compatibility due to conducted and

radiated disturbances.

Arc welding equipments cause electromagnetic disturbance. To minimize the harmful •

eects, strictly use the equipment according to the operating manual and other

recommendations.

Gas bottles and pneumatic devices

Adhere to the instructions for handling pneumatic devices and gas bottles.•

Make sure that gas bottles are used and stored in properly ventilated spaces. •

A leaking gas bottle may replace the breathable air, causing suocation.•

Before use, make sure that the gas bottle contains gas suitable for the intended welding •

purpose.

Always x the gas bottle securely in an upright position, against a bottle wall rack or •

purpose-made bottle cart.

Never move a gas bottle when the regulator or ow adjuster is in place. Replace the valve •

cover during transportation. Close the bottle valve after use.

Disclaimer

While every eort has been made to ensure that the information contained in this guide

is accurate and complete, no liability can be accepted for any errors or omissions. Kemppi

reserves the right to change the specication of the product described at any time without

prior notice. Do not copy, record, reproduce or transmit the contents of this guide without

prior permission from Kemppi.

FastMig MXF65, 67 / © Kemppi Oy / 0920

INSTALLATION2.

MACHINE INTRODUCTION, MXF 65, 672.1

Control function panel1.

Remote control connector2.

Sub feeder Sync connector (kit optional)3.

Gun water connections (cooling optional) 4.

Euro gun connector5.

Shielding gas connection6.

Connection for control cable7.

Welding current cable connector8.

Lead-in and clamping of cooling liquid hoses9.

FastMig MXF65, 67 / © Kemppi Oy / 0920

CONNECTION OF SYSTEM2.2

Water cooled system: FastMig Pulse + MXF + FastCool 102.2.1

1. MXF wire feed unit

2. FastMig Pulse power source

3. FastCool water cooler and power connection

4. Gas supply

5. MMA electrode holder

6. Remote control device

7. Liquid cooled welding Gun

8. Power cable

9. Earth return lead and clamp

FastMig MXF65, 67 / © Kemppi Oy / 0920

Gas cooled system: FastMig Pulse + MXF 2.2.2

MXF wire feed unit1.

FastMig Pulse power source2.

Gas supply3.

MMA electrode holder4.

Remote control device5.

Air cooled welding Gun6.

Power cable7.

Earth return lead and clamp8.

ASSEMBLY OF MIG/MAG SYSTEM2.3

Assemble the units in the order mentioned below. Follow the additional mounting and

operation instructions delivered with each package.

1. Installation of power source

Read paragraph: ”Installation” in the operation instructions for FastMig™ power sources, and

complete the installation according to that advice.

2. Mounting of power sources to transport wagon

Read and follow the instructions given in the transport cart installation/assembly manual

3. Mounting the FastMig MXF wire feed unit to the power source

Remove the cover sticker on top of the power source. Screw the fastening pivot into the

power source – hand tighten only. Place the supplied plastic spacers over the pivot. Lift the

MXF wire feeder into place, locating over the pivot.

4. Connecting cables

Connect the cables in accordance with the equipment notes provided in this manual.

The polarity of the welding wire (+ or -) can be selected by connecting the wire feed unit to

either the positive or negative power source terminals.

Most Mig/Mag applications run the wire feed unit connected to the positive terminal of the

power source.

5. Mounting FastMig wire feed units to boom and swing arms

When mounting wire feed units to boom and swing arms, the unit must be electrically

isolated from both.

Suspension angle of wire feed unit can be changed by moving the xing point in handle.

FastMig MXF65, 67 / © Kemppi Oy / 0920

ACCESSORIES CORRESPONDING TO WIRE DIAMETER2.4

Colour coded wire feed rolls and guide tubes are available to suit a variety of ller wire types

and sizes. Drive roll groove geometry and design, vary depending on the application. Further

details are available in the spare parts tables.

MXF wire feed units are normally equipped with 1.2 mm V-groove orange coloured feed rolls

from the factory. These best suit 1.2mm solid Ferrous wires. Silver colour wire guide tubes are

also tted, for welding ller wires of 0.6 - 1.6 mm diameter.

Please ensure you select the correct drive rolls and guide tubes from the table to suit your

particular welding application.

WELDING GUN SELECTION2.5

Please ensure that the welding gun selected is suitable for the target application. Check the

gun manufacturers specication and ensure the gun meets the welding duty requirements.

Also consider the extra heating eects of Pulse Mig/Mag welding on the gun selected.

Kemppi gun products are designed to meet many dierent applications. Special wire liners

and contact tips are available for dierent wire types and sizes.

Distance wire feeding is accommodated with WeldSnake and SuperSnake products in either

Gas or Water cooled models.

Thermal and load protection is also designed to some Kemppi Gun models and feed units, so

carefully consider your requirements and consult your local Kemppi sales team to ensure you

choose the correct alternative for your needs.

MOUNTING AND LOCKING OF WIRE SPOOL2.6

NOTE! Check that in ller wire spool is correctly mounted and locked into position. Ensure the spool

is not damaged or deformed in such a way that it can rub or cha against the internal surface of

the wire feed unit chassis or door. This may result in increased drag, impacting on weld quality.

This may also result in long term wire feed unit damage, rendering the unit unserviceable or unsafe

to use.

FastMig MXF65, 67 / © Kemppi Oy / 0920

LOADING THE FILLER WIRE AND AUTOMATIC FEED2.7

Automatic wire feed makes wire spool changes faster. When changing the wire spool, the

pressure of feed rolls need not be released.

Simply ensure that the groove of the feed roll matches the diameter of ller wire used. Release

the wire end from the spool and cut o any deformed section. Be careful the wire does not

spill from the spool sides.

Straighten about 20cm of ller wire and ensure the tip has no sharp edges. File if necessary, as

a sharp wire edge may damage the wire gun liner - particularly softer plastic liners.

Present the ller wire tip to the back of the wire feed rolls and press the wire inch switch on

the wire feed panel. Feed the wire to the gun contact tip and prepare to weld.

NOTE! Smaller diameter ller wires may need to be loaded manually - with the feed roll pressure

arms released. This is because it is easy to over estimate the pressure required to feed these smaller

ller wires. Too high feed roll pressures can easily deform ller wires and contribute to later feeding

problems.

DURATORQUE™ 400, 4 WHEEL WIRE FEED MECHANISM2.8

Wire guide tubes

Ss, Al, Fe,

Mc, Fc

ø 0.6 ... 1.6 mm ø 2.5/64 mm,

W000762,

silver, plastic

ø 2.5/33 mm,

W000956,

silver, plastic

ø 2.0 mm,

W000624,

plastic

ø 1.6 ... 2.4 mm ø 3.5/64 mm,

W001430,

silver, plastic

ø 3.5/33 mm,

W001431,

silver, plastic

ø 3.5 mm,

W001389,

plastic

Fe, Mc, Fc ø 0.6 ... 0.8 mm ø 1.0/67 mm,

W001432,

white, steel

ø 2.0/33 mm,

W001435,

orange, steel

ø 2.0 mm,

W000624,

plastic

ø 0.9 ... 1.6 mm ø 2.0/64 mm,

W001433,

orange, steel

ø 3.5 mm,

W001389,

plastic

ø 1.6 ... 2.4 mm ø 4.0/63 mm,

W001434,

blue, steel

ø 4.0/33 mm,

W001436,

blue, steel

ø 3.5 mm,

W001391,

brass

24.8.2005 12:55

FastMig MXF65, 67 / © Kemppi Oy / 0920

Wire feed rolls

ø mm colour drawing pressing

Fe, Ss, Al,

V-groove

0.6 pale grey W001045 W001046

0.8/0.9 white W001047 W001048

1.0 red W000675 W000676

1.2 orange W000960 W000961

1.4 brown W001049 W001050

1.6 yellow W001051 W001052

2.0 grey W001053 W001054

2.4 black W001055 W001056

Fe, Fc, Mc,

knurled

1.0 red W001057 W001058

1.2 orange W001059 W001060

1.4/1.6 yellow W001061 W001062

2.0 grey W001063 W001064

2.4 black W001065 W001066

Fe, Fc, Mc,

Ss, Al,

U-groove

1.0 red W001067 W001068

1.2 orange W001069 W001070

1.6 yellow W001071 W001072

ADJUSTMENT OF PRESSURE ARMS2.9

Adjust the drive pressure to the ller wire with the thumb screws mounted over the pressure

arms. Notice the graduated scales indicating load. The load applied should be sucient to

overcome a light braking force applied by hand to the ller wire, as it exits the welding gun

contact tip.

For smaller diameter and soft ller wires, less feed pressure is required. It should be possible to

apply a light breaking force to the ller wire by hand, as it exits the gun contact tip. But slightly

more wire ow restriction should render the drives rolls to slip slightly over the ller wire

without deforming the wire

NOTE! Excessive pressure causes attening of the ller wire and damage to coated or cored ller

wires. It also causes undue wear of the feed rolls and increases gearbox load, so reducing service

life.

ADJUSTMENT OF SPOOL BRAKE2.10

Brake force is adjusted through the hole behind the locking clip. Remove the locking clip by

hand, and adjust the tension and pressure to the friction pads mounted inside with a screw

driver. See diagram and location A.

The load applied varies depending on the size and weight of the ller wire and spool, but also

the ller wire feed speed set. The heavier the wire spool and the faster the feed speed, the

greater the need to increase the braking load. Adjust the pressure, secure the locking clip, set

the wire feed speed and check that the braking force is enough to ensure the ller wire does

not spill from the spool on overrun.

NOTE! Too much or unnecessary loads can impact welding quality, load and wear to the wire feed

system.

FastMig MXF65, 67 / © Kemppi Oy / 0920

BURN BACK TIME2.11

FastMig electronics controls the burn back time. When welding stops an automatic sequence

ensures that the ller wire does not stick to the work piece and that no ball is formed at the

wire tip, ensuring reliable re-ignition. This system works regardless of the wire feed speed set.

EARTH RETURN CABLE2.12

Preferably the earth return cable and clamp should be connected directly to the welding

material.

Always use a good quality, 70mm heavy copper cable, and if possible a screw type 600A

clamp. Ensure that the surface contact to the work piece is clean of metal oxide and or paint.

Make sure the clamp is rmly secured.

SHIELDING GAS2.13

NOTE! Handle shielding gas bottle with care. Assess the risks associated with handling and using

compressed gas. Always use a cylinder transport carriage and secure the cylinder safely.

There are many dierent suppliers of quality shielding gases for welding. Please ensure that

you are selecting the correct gas for your application. FastMig Pulse uses welding curves

for Synergic and Pulsed welding. These curves are created and recommend a particular gas

mixture to be used. This information can be found in the basic curve information P65 panel.

Shielding gas eects welding performance and is a fundamental component to overall weld

quality.

MMT 32

l/min

NOTE! Shielding gas ow rate from the welding gun is set according to the application, weld joint,

gas type and gas nozzle shape and size. The ow rate should be measured at the welding gun

nozzle before welding via a Rotameter, and normally measure's between 10 – 20 litres per minute

for many welding applications.

Installing gas bottle2.13.1

Always fasten the gas bottle properly in the vertical position, in a special holder against the

wall or on a cylinder carriage. Remember to close gas bottle valve after welding.

Parts of gas ow regulator

Gas bottle valve1.

Flow regulation screw2.

Connecting nut3.

Hose tail4.

Hose tail nut5.

Gas bottle pressure gauge6.

Shielding gas ow meter7.

MAIN SWITCH I/O2.14

When you turn the main switch of the FastMig™ power source into I-position, the pilot lamp

closest to this switch will illuminate, indicating the power source is ready for welding. The

equipment will return to the operation state as before the main switch was turned to the zero

position.

Always start and switch o the machine with the main switch, never use the mains plug as a

switch.

OPERATION OF COOLING UNIT, FASTCOOL 102.15

Operation of the cooling unit is automatic, starting when welding commences. When welding

stops the pump will continue operation for approx. 5 min, so reducing the gun and the

cooling liquid to ambient temperature. Read the operation instructions for the Fastcool 10

unit.

MXF HANGING KIT2.16

The MXF 65/67 wire feed units can be hanged from a special hanging kit available as an

accessory. This allows the wire feed unit to be suspended above the work area.

CONTROL PANEL OPERATIONS3.

MXF wire feeders can be connected to either Fastmig Pulse or Fastmig Synergic power

sources.

PF65 function panel is compatible with Fastmig Pulse and SF53 and SF54 panels enable

compatibility with Fastmig Synergic KMS power sources.

CONNECTING AND MOUNTING3.1

Fasten the ribbon cable connector from the MXF wire feed unit to the function panel.1.

Place the bottom edge of the panel behind the securing clips on the machine. Remove 2.

the xing pin from the top edge with, for example, a screwdriver. Then gently push

the upper part of the panel into place. Make sure that the cables do not get damaged,

continue gently pushing the upper part of the panel until it clips into place.

Finally secure the panel into place with the additional black plastic security clip provided. 3.

Ensure that the clip is positioned correctly. You will notice that the clip does not seat

snuggly if its positioned upside down.

WELDING SOFTWARE DELIVERY PROFILE4.

FastMig Pulse is designed to allow customer specied welding software choice. Following

delivery and installation your machine will include welding software specied at the point

of order. Detailed in the table below are typical welding curves available. If the delivery

specication is focused to a specic project and you wish to up-date the machine in future,

you can select additional welding software from the WISE & MATCH software menu. Order and

load these software products to your machine with Kemppi DataGun eld program device.

Wise and Match products provide optional welding application solutions. Wise and Match

products menu includes special weld process for (1) root pass and (2) thin plate welding, (3)

auto power regulation and (4) arc length recognition, (5) system lock function, plus additional

base material curves and optional panel function. With Wise & Match you can turn something

special into something unique.

1. WiseRoot 6265011

2. WiseThin 9991013

3. WisePenetration 9991000

4. WiseFusion 9991014

5. MatchLog 9991017

WORK PACK. The welding table below details Work Pack delivery option. Additional welding

software products can be purchased and added later if required.

Group N:o Pulse 1-MIG Wire ø mm Material Gas

Alu A01 X X 1 AlMg5/AlMgMn Ar

Alu A02 X X 1.2 AlMg5/AlMgMn Ar

Alu A12 X X 1.2 AlSi5/AlSi12 Ar

Fe F03 X X 1 Fe Ar+18–25%CO

Fe F04 X X 1.2 Fe Ar+18–25%CO

SS S03 X X 1 Ss-316/308 Ar+2%CO

SS S04 X X 1.2 Ss-316/308 Ar+2%CO

SS S06 X 1 Ss-316/308 Ar+2%CO

Fe R04 X 1.2 FeFC_Rut Ar+18–25%CO

Fe M04 X 1.2 FeMC Ar+18–25%CO

SS S84 X 1.2 FC-316 Ar+25%CO

Additional welding curves available. Further welding curves are available upon request

through Kemppi MATCH products system.

Group N:o Pulse 1-MIG Wire ø mm Material Gas

Alu A13 X X 1.6 AlSi5/AlSi12 Ar

Fe F01 X X 0.8 Fe Ar+18–25%CO

Fe F02 X X 0.9 Fe Ar+18–25%CO

Ss S73 X 1 Inc625/SMO Ar+He+CO

Kemppi WISE products are welding process solutions. WiseRoot and WiseThin process group

curves are listed below.

Group N:o WiseRoot WiseThin Wire ø mm Material Gas

Fe F01 X 0.8 Fe Ar+18–25%CO

Fe F02 X X 0.9 Fe Ar+18–25%CO

Fe F03 X X 1 Fe Ar+18–25%CO

Fe F04 X X 1.2 Fe Ar+18–25%CO

SS S03 X X 1 Ss-316/308 Ar+2%CO

SS S04 X X 1.2 Ss-316/308 Ar+2%CO

Cu C03 X 1 CuSi3 Ar

Cu C13 X 1 CuAl8 Ar

Fe F21 X 0.8 Fe CO

Fe F22 X X 0.9 Fe CO

Fe F23 X X 1 Fe CO

Fe F24 X X 1.2 Fe CO

Ss S01 X 0.8 Ss-316/308 Ar+2%CO

Ss S02 X X 0.9 Ss-316/308 Ar+2%CO

Ss S12 X 0.9 Ss-316/308 Ar+He+CO

Ss S13 X 1 Ss-316/308 Ar+He+CO

Ss S14 X 1.2 Ss-316/308 Ar+He+CO

PF65 PANEL BUTTON FUNCTIONS5.

1. 3.

2. 4.

5. 6. 7. 8. 9.

10.

11.

ON / OFF BUTTON5.1

Short Press: Panel returns to default display.

Long Press: When Welding panel (PF65) is ON => Welding panel is turned OFF. When Welding

panel (PF65) OFF => welding panel is turned ON and Setup Panel (P65) turns ON and selects

automatically that Welding Panel (WF#).

DYNAMICS BUTTON5.2

Short Press: Dynamics setting if welding process is MIG/Synergic MIG. ArcForce setting if

welding process is MMA. Forming Pulse setting if welding process is Wise-Root/WiseThin.

Long Press: Wire Feeder number selection (WF#). If more than one Wire Feeder is connected to

system WF number selection must be made. Every Wire Feeer must be dierent WF number.

GAS TEST BUTTON5.3

Gas Test function.

Pressing the button will show the gas test time. Gas test time can be adjusted by using the

pulse encoder.

Gas test will proceed after time adjustment is complete (short delay).

Gas test can be stopped by pressing any button.

WIRE INCH BUTTON5.4

Wire Feeder will start immediately when the button is pressed.

The default wire inch speed is 5.0m/min.

Wire Inch speed can be adjusted (+/-) using the pulse encoder.

When the button is released the Wire Feeder will stop. If the button is pressed again, the wire

feeder starts again and slopes to selected wire feed speed (if higher speed is adjusted).

CHANNEL 5.5

Memory channel down selection.

Panel jumps directly to the previous memory channel that can be found from memory.

CHANNEL +5.6

Short Press: Memory channel up selection.

Panel jumps directly to next memory channel that can be found from memory.

Long Press: Selected memory channel is locked / unlocked. No panel parameter changes

allowed to that memory channel (panel lock).

2T/4T BUTTON5.7

Gun trigger logic selection.

Short Press: 2T / 4T selection.

Long Press: MatchLog ON/OFF selection if license found.

EXTRA FUNCTIONS BUTTON5.8

Short Press: Crater Filling selection / Hot Start Selection.

Long Press: MMA ON/OFF selection if license found.

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Kemppi MXF 65 Operating instructions

Brand: Kemppi

Model: MXF 65

Category: Welding System

Type: Operating instructions

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Kemppi MXF 65 Operating instructions

Kemppi MXF 65 Operating instructions

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