Toro Z Master Professional 6000 Series Riding Mower, User manual

FormNo.3380-821RevB

ZMaster

®

Professional6000

SeriesRidingMower

with132cmor152cmTURBOFORCE

®

Side

DischargeMower

ModelNo.74919TE—SerialNo.314000001andUp

ModelNo.74925TE—SerialNo.314000001andUp

g019887

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3380-821*B

ThisproductcomplieswithallrelevantEuropeandirectives;

fordetails,pleaseseetheseparateproduct-specic

DeclarationofConformity(DOC)sheet.

ThissparkignitionsystemcomplieswithCanadianICES-002

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

WARNING

Removingstandardoriginalequipmentpartsand

accessoriesmayalterthewarranty,traction,and

safetyofthemachine.FailuretouseoriginalToro

partscouldcauseseriousinjuryordeath.Making

unauthorizedchangestotheengine,fuelorventing

system,mayviolateEPAandCARBregulations.

Replaceallpartsincluding,butnotlimitedto,tires,

belts,blades,andfuelsystemcomponentswith

originalToroparts.

Introduction

Thisrotary-blade,ridinglawnmowerisintendedtobe

usedbyresidentialhomeownersorprofessional,hired

operators.Itisdesignedprimarilyforcuttinggrasson

well-maintainedlawnsonresidentialorcommercial

properties.Itisnotdesignedforcuttingbrushorfor

agriculturaluses.

Readthisinformationcarefullytolearnhowtooperateand

maintainyourproductproperlyandtoavoidinjuryand

productdamage.Youareresponsibleforoperatingthe

productproperlyandsafely.

YoumaycontactTorodirectlyatwww.Toro.comforproduct

andaccessoryinformation,helpndingadealer,ortoregister

yourproduct.

Wheneveryouneedservice,genuineToroparts,oradditional

information,contactanAuthorizedServiceDealerorToro

CustomerServiceandhavethemodelandserialnumbersof

yourproductready.Figure1identiesthelocationofthe

modelandserialnumbersontheproduct.Writethenumbers

inthespaceprovided.

1

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety

messagesidentiedbythesafetyalertsymbol(Figure2),

whichsignalsahazardthatmaycauseseriousinjuryordeath

ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanicalinformation

andNoteemphasizesgeneralinformationworthyofspecial

attention.

8111LyndaleAvenueSouth

Bloomington,MN55420

2

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Contents

Safety...........................................................................4

SafeOperatingPractices...........................................4

ToroRidingMowerSafety........................................6

SoundPressure.......................................................7

SoundPower..........................................................7

VibrationLevelforModel74919TE...........................7

VibrationLevelforModel74925TE...........................7

SlopeIndicator.......................................................8

SafetyandInstructionalDecals.................................9

ProductOverview.........................................................15

Controls...............................................................15

Specications........................................................16

Operation....................................................................17

AddingFuel...........................................................17

CheckingtheEngine-oilLevel..................................18

BreakinginaNewMachine......................................18

UsingtheRolloverProtectionSystem(ROPS)............18

ThinkSafetyFirst...................................................19

OperatingtheParkingBrake....................................20

OperatingtheMower-blade-controlSwitch

(PTO)...............................................................20

OperatingtheThrottle............................................21

OperatingtheChoke...............................................21

OperatingtheIgnitionSwitch..................................21

UsingtheFuel-shutoffValve....................................21

StartingandStoppingtheEngine..............................22

TheSafety-interlockSystem.....................................23

DrivingForwardorBackward..................................24

StoppingtheMachine.............................................25

AdjustingtheHeightofCut.....................................25

AdjustingtheAnti-scalpRollers................................26

AdjustingtheFlow-bafe-camLocks........................27

PositioningtheFlowBafe......................................27

PositioningtheSeat................................................28

ChangingtheSeatSuspension..................................28

UsingtheDrive-wheelReleaseValves........................28

UsingtheSideDischarge.........................................29

TransportingtheMachine........................................29

LoadingtheMachine..............................................30

UsingtheZStand®................................................30

OperatingTips......................................................31

Maintenance.................................................................33

RecommendedMaintenanceSchedule(s)......................33

Lubrication...............................................................34

LubricatingtheMachine..........................................34

GreasingtheMower...............................................34

LubricatingtheCasterWheelHubs...........................35

EngineMaintenance..................................................36

ServicingtheAirCleaner.........................................36

ServicingtheEngineOil..........................................37

ServicingtheSparkPlugs.........................................40

CheckingtheSparkArrester(ifequipped)..................41

FuelSystemMaintenance...........................................41

ReplacingtheFuelFilter..........................................41

ServicingtheFuelTank...........................................42

ElectricalSystemMaintenance....................................42

ServicingtheBattery...............................................42

ServicingtheFuses.................................................44

DriveSystemMaintenance.........................................44

CheckingtheSeatBelt.............................................44

CheckingtheRolloverProtectionSystem(ROPS)

Knobs...............................................................44

AdjustingtheTracking............................................45

CheckingtheTirePressure......................................45

CheckingtheWheelHubSlottedNut........................46

AdjustingtheCasterPivotBearing............................46

CoolingSystemMaintenance......................................47

CleaningtheEngineScreenandtheEngine-oil

Cooler...............................................................47

CleaningtheEngineCoolingFinsand

Shrouds.............................................................47

CheckingandCleaningtheHydraulic-unit

Shrouds.............................................................47

BrakeMaintenance....................................................48

AdjustingtheParkingBrake.....................................48

BeltMaintenance......................................................49

InspectingtheBelts................................................49

ReplacingtheMowerBelt........................................49

ReplacingtheHydraulic-pumpDriveBelt..................50

ControlsSystemMaintenance.....................................51

AdjustingtheControlHandlePosition......................51

AdjustingtheMotionControlLinkage......................52

AdjustingtheMotion-controlDamper......................53

AdjustingtheMotion-controlNeutral-lock

Pivot.................................................................53

HydraulicSystemMaintenance....................................54

ServicingtheHydraulicSystem.................................54

MowerDeckMaintenance...........................................56

LevelingtheMowerDeck........................................56

ServicingtheCuttingBlades.....................................58

RemovingtheMowerDeck.....................................60

ReplacingtheGrassDeector..................................61

Cleaning...................................................................62

CleaningundertheMower.......................................62

DisposingofWaste.................................................62

Storage........................................................................63

CleaningandStorage..............................................63

Troubleshooting...........................................................64

Schematics...................................................................66

3

Safety

ThismachinemeetsorexceedsEuropeanStandardsin

effectatthetimeofproduction.However,improperly

usingormaintainingthemachinecanresultininjury.

Toreducethepotentialforinjury,complywiththese

safetyinstructionsandalwayspayattentiontothe

safetyalertsymbol,whichmeans

Caution, W ar ning ,

or

Danger

—personalsafetyinstruction.Failuretocomply

withtheinstructionmayresultinpersonalinjuryor

death.

SafeOperatingPractices

ThefollowinginstructionsareadaptedfromtheCEN

standardEN836:1997.

Thisproductiscapableofamputatinghandsandfeetand

throwingobjects.Alwaysfollowallsafetyinstructionsto

avoidseriousinjuryordeath.

Training

•ReadtheOperator'sManualandothertraining

material.Iftheoperator(s)ormechanic(s)cannotreador

understandtheinformationitistheowner'sresponsibility

toexplainthismaterialtothem.

•Becomefamiliarwiththecontrolsandtheproperuseof

theequipment.

•Neverallowchildrenorpeopleunfamiliarwiththese

instructionstousethelawnmower.Localregulationscan

restricttheageoftheoperator.

•Nevermowwhilepeople,especiallychildren,orpetsare

nearby.

•Keepinmindthattheoperatororuserisresponsiblefor

accidentsorhazardsoccurringtootherpeopleortheir

property.

•Donotcarrypassengers.

•Alldriversshouldseekandobtainprofessionaland

practicalinstruction.Suchinstructionshouldemphasize:

–theneedforcareandconcentrationwhenworking

withride-onmachines;

–controlofaride-onmachineslidingonaslopewill

notberegainedbytheapplicationofthecontrol

levers.Themainreasonsforlossofcontrolare:

◊insufcientwheelgrip,especiallyonwetgrass;

◊beingdriventoofast;

◊inadequatebraking;

◊thetypeofmachineisunsuitableforitstask;

◊lackofawarenessoftheeffectofground

conditions,especiallyslopes;

◊incorrecthitchingandloaddistribution.

Preparation

•Thoroughlyinspecttheareawheretheequipmentisto

beusedandremoveallobjectswhichmaybethrownby

themachine.

•Replacewornordamagedsilencers.

•Beforeusing,alwaysvisuallyinspecttoseethatthe

blades,bladebolts,andcutterassemblyarenotwornor

damaged.Replacewornordamagedbladesandboltsin

setstopreservebalance.

•Onmulti-bladedmachines,takecareasrotatingoneblade

cancauseotherbladestorotate.

Operation

•Lightningcancausesevereinjuryordeath.Iflightning

isseenorthunderisheardinthearea,donotoperate

themachine;seekshelter.

•Bealert,slowdownandusecautionwhenmakingturns.

Lookbehindandtothesidebeforechangingdirections.

•Donotoperatetheengineinaconnedspacewhere

dangerouscarbonmonoxidefumescancollect.

•Mowonlyindaylightoringoodarticiallight.

•Whilemowing,alwayswearsubstantialfootwearandlong

trousers.Donotoperatetheequipmentwhenbarefoot

orwearingopensandals.

•Beforeattemptingtostarttheengine,disengageallblade

attachmentclutchesandshiftintoneutral.

•Donotuseonslopesgreaterthan15degrees.

•Rememberthatthereisnosuchthingasasafeslope.

Travelongrassslopesrequiresparticularcare.Toguard

againstoverturning:

–Donotstoporstartsuddenlywhenonaslope;

–Useslowspeedsonslopesandduringtightturns;

–Stayalertforhumpsandhollowsandotherhidden

hazards;

•Usecarewhenpullingloadsorusingheavyequipment.

–Useonlyapproveddrawbarhitchpoints.

–Limitloadstothoseyoucansafelycontrol.

–Donotturnsharply.Usecarewhenreversing.

•Watchoutfortrafcwhencrossingornearroadways.

•Stopthebladesrotatingbeforecrossingsurfacesother

thangrass.

•Whenusinganyattachments,neverdirectdischargeof

materialtowardbystandersnorallowanyonenearthe

machinewhileinoperation.

•Neveroperatethemachinewithdamagedguardsor

withoutsafetyprotectivedevicesinplace.

•Donotchangetheenginegovernorsettingsoroverspeed

theengine.Operatingtheengineatexcessivespeedcan

increasethehazardofpersonalinjury.

•Beforeleavingtheoperator'sposition:

–Disengagethepowertake-offandlowerthe

attachments;

4

–Changeintoneutralandsettheparkingbrake;

–Stoptheengineandremovethekey.

•Disengagetheattachmentdrives,stoptheengine,and

disconnectthespark-plugwire(s)orremovetheignition

key

–Beforeclearingblockagesoruncloggingthechute;

–Beforechecking,cleaning,orworkingonthemachine;

–Afterstrikingaforeignobject.Inspectthemachine

fordamageandmakerepairsbeforerestartingand

operatingtheequipment;ifthemachinestartsto

vibrateabnormally(checkimmediately).

•Disengagedrivetoattachmentswhentransportingornot

inuse.

•Stoptheengineanddisengagetheattachmentdrives

–Beforefuelling;

–Beforeremovingthegrasscatcher;

–Beforemakingheightadjustmentunlessadjustment

canbemadefromtheoperator'sposition.

•Reducethethrottlesettingduringenginerun-outand,if

theengineisprovidedwithashutoffvalve,turnthefuel

offattheconclusionofmowing.

RolloverProtectionSystem

(ROPS)—UseandMaintenance

•TheROPSisanintegralandeffectivesafetydevice.Keep

afoldingROPSintheraisedandlockedpositionanduse

theseatbeltwhenoperatingthemachine.

•LowerafoldingROPStemporarilyonlywhenabsolutely

necessary.Donotweartheseatbeltwhenfoldeddown.

•Beawarethereisnorolloverprotectionwhenafolded

ROPSisinthedownposition.

•Becertainthattheseatbeltcanbereleasedquicklyin

theeventofanemergency.

•Checktheareatobemowedandneverfolddowna

foldingROPSinareaswherethereareslopes,dropoffs

orwater.

•Checkcarefullyforoverheadclearances(i.e.branches,

doorways,electricalwires)beforedrivingunderany

objectsanddonotcontactthem.

•KeeptheROPSinsafeoperatingconditionby

periodicallythoroughlyinspectingfordamageand

keepingallmountingfastenerstight.

•ReplaceadamagedROPS.Donotrepairorrevise.

•DonotremovetheROPS.

•AnyalterationstoaROPSmustbeapprovedbythe

manufacturer.

SafeHandlingofFuels

•Toavoidpersonalinjuryorpropertydamage,use

extremecareinhandlinggasoline.Gasolineisextremely

ammableandthevaporsareexplosive.

•Extinguishallcigarettes,cigars,pipes,andothersources

ofignition.

•Useonlyanapprovedfuelcontainer.

•Neverremovefuelcaporaddfuelwiththeengine

running.

•Allowenginetocoolbeforerefueling.

•Neverrefuelthemachineindoors.

•Neverstorethemachineorfuelcontainerwherethereis

anopename,spark,orpilotlightsuchasonawater

heateroronotherappliances.

•Neverllcontainersinsideavehicleoronatruckor

trailerbedwithaplasticliner.Alwaysplacecontainerson

thegroundawayfromyourvehiclebeforelling.

•Removeequipmentfromthetruckortrailerandrefuelit

ontheground.Ifthisisnotpossible,thenrefuelsuch

equipmentwithaportablecontainer,ratherthanfroma

fueldispensernozzle.

•Keepthenozzleincontactwiththerimofthefueltank

orcontaineropeningatalltimesuntilfuelingiscomplete.

•Donotuseanozzlelockopendevice.

•Iffuelisspilledonclothing,changeclothingimmediately.

•Neveroverllfueltank.Replacefuelcapandtighten

securely.

MaintenanceandStorage

•Keepallnuts,bolts,andscrewstighttobesurethatthe

equipmentisinsafeworkingcondition.

•Neverstoretheequipmentwithfuelinthetankinsidea

buildingwherefumescanreachanopenameorspark.

•Allowtheenginetocoolbeforestoringthemachinein

anyenclosure.

•Toreducetherehazard,keeptheengine,silencer,

batterycompartment,andfuel-storageareafreeofgrass,

leaves,orexcessivegrease.

•Checkthegrasscatcherfrequentlyforwearor

deterioration.

•Replacewornordamagedpartsforsafety.

•Ifthefueltankhastobedrained,thisshouldbedone

outdoors.

•Onmulti-bladedmachines,takecare,asrotatingone

bladecancauseotherbladestorotate.

•Whenmachineistobeparked,stored,orleftunattended,

lowerthecuttingmeansunlessapositivemechanicallock

isused.

•Tobestprotectyourinvestmentandmaintainoptimal

performanceofyourToroequipment,countonToro

genuineparts.Whenitcomestoreliability,Torodelivers

replacementpartsdesignedtotheexactengineering

5

specicationsofourequipment.Forpeaceofmind,insist

onTorogenuineparts.

Hauling

•Usecarewhenloadingorunloadingthemachineintoa

trailerortruck.

•Usefullwidthrampsforloadingmachineintotraileror

truck.

•Tiethemachinedownsecurelyusingstraps,chains,cable,

orropes.Bothfrontandrearstrapsshouldbedirected

downandoutwardfromthemachine.

ToroRidingMowerSafety

ThefollowinglistcontainssafetyinformationspecictoToro

productsorothersafetyinformationthatyoumustknowthat

isnotincludedintheCENstandard.

•Engineexhaustcontainscarbonmonoxide,whichisan

odorless,deadlypoisonthatcankillyou.Donotrun

engineindoorsorinanenclosedarea.

•Keephands,feet,hair,andlooseclothingawayfrom

attachmentdischargearea,undersideofmowerandany

movingpartswhileengineisrunning.

•Donottouchequipmentorattachmentpartswhichmay

behotfromoperation.Allowtocoolbeforeattempting

tomaintain,adjust,orservice.

•Batteryacidispoisonousandcancauseburns.Avoid

contactwithskin,eyes,andclothing.Protectyourface,

eyes,andclothingwhenworkingwithabattery.

•Batterygasescanexplode.Keepcigarettes,sparks,and

amesawayfromthebattery.

•UseonlyToro-approvedattachments.Thewarrantymay

bevoidedifyouuseunapprovedattachments.

SlopeOperation

•Donotmowslopesgreaterthan15degrees.

•Donotmowneardrop-offs,ditches,steepbanksor

water.Wheelsdroppingoveredgescancauserollovers,

whichmayresultinseriousinjury,deathordrowning.

•Donotmowslopeswhengrassiswet.Slippery

conditionsreducetractionandcouldcauseslidingand

lossofcontrol.

•Donotmakesuddenturnsorrapidspeedchanges.

•Useawalkbehindmowerand/orahandtrimmernear

drop-offs,ditches,steepbanksorwater.

•Reducespeedanduseextremecautiononslopes.

•Removeormarkobstaclessuchasrocks,treelimbs,etc.

fromthemowingarea.Tallgrasscanhideobstacles.

•Watchforditches,holes,rocks,dips,andrisesthatchange

theoperatingangle,asroughterraincouldoverturnthe

machine.

•Avoidsuddenstartswhenmowinguphillbecausethe

mowermaytipbackwards.

•Beawarethatlossoftractionmayoccurgoingdownhill.

Weighttransfertothefrontwheelsmaycausedrive

wheelstoslipandcauselossofbrakingandsteering.

•Alwaysavoidsuddenstartingorstoppingonaslope.

Iftireslosetraction,disengagethebladesandproceed

slowlyofftheslope.

•Followthemanufacturer'srecommendationsforwheel

weightsorcounterweightstoimprovestability.

•Useextremecarewithgrasscatchersorotherattachments.

Thesecanchangethestabilityofthemachineandcause

lossofcontrol.

6

SoundPressure

Model74919TEhasasoundpressurelevelattheoperator’s

earof92dBA,whichincludesanUncertaintyValue(K)of

1dBA.

Model74925TEhasasoundpressurelevelattheoperator’s

earof93dBA,whichincludesanUncertaintyValue(K)of

1dBA.

Thesoundpressurelevelwasdeterminedaccordingtothe

proceduresoutlinedinEN836.

SoundPower

Model74919TEhasaguaranteedsoundpowerlevelof105

dBA,whichincludesanUncertaintyValue(K)of1dBA.

Model74925TEhasaguaranteedsoundpowerlevelof105

dBA,whichincludesanUncertaintyValue(K)of1dBA.

Thesoundpowerlevelwasdeterminedaccordingtothe

proceduresoutlinedinISO11094.

VibrationLevelforModel

74919TE

Hand-Arm

Measuredvibrationlevelforrighthand=1.3m/s

2

Measuredvibrationlevelforlefthand=1.5m/s

2

UncertaintyValue(K)=0.8m/s

2

Measuredvaluesweredeterminedaccordingtotheprocedures

outlinedinEN836.

WholeBody

Measuredvibrationlevel=0.32m/s

2

UncertaintyValue(K)=0.16m/s

2

Measuredvaluesweredeterminedaccordingtotheprocedures

outlinedinEN836.

VibrationLevelforModel

74925TE

Hand-Arm

Measuredvibrationlevelforrighthand=2.7m/s

2

Measuredvibrationlevelforlefthand=3.2m/s

2

UncertaintyValue(K)=1.6m/s

2

Measuredvaluesweredeterminedaccordingtotheprocedures

outlinedinEN836.

WholeBody

Measuredvibrationlevel=0.73m/s

2

UncertaintyValue(K)=0.37m/s

2

Measuredvaluesweredeterminedaccordingtotheprocedures

outlinedinEN836.

7

SlopeIndicator

G01 1841

Figure3

Thispagemaybecopiedforpersonaluse.

1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslope

ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline

tomatchtherecommendedslope.

2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.

3.Exampleofhowtocompareslopewithfoldededge.

8

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential

danger.Replaceanydecalthatisdamagedorlost.

58-6520

1.Grease

93-7818

1.Warning—readtheOperator'sManualforinstructionson

torquingthebladebolt/nutto115-149N-m(85-110ft-lb).

99-8936

1.Machinespeed4.Neutral

2.Fast5.Reverse

3.Slow

99-8939

1.ReadtheOperator's

Manual.

3.Removetheignitionkey

andreadtheinstructions

beforeservicingor

performingmaintenance.

2.Heightofcut

106–2655

1.Warning-donottouchorapproachmovingbelts;remove

theignitionkeyandreadtheinstructionsbeforeservicing

orperformingmaintenance.

106-5517

1.Warning—donottouchthehotsurface.

9

107-3069

1.Warning-thereisnorolloverprotectionwhentherollbaris

down.

2.Toavoidinjuryordeathfromarolloveraccident,keepthe

rollbarinthefullyraisedandlockedpositionandwear

theseatbelt.Lowertherollbaronlywhenabsolutely

necessary;donotweartheseatbeltwhentherollbaris

down.

3.ReadtheOperator’smanual;driveslowlyandcarefully.

Manufacturer'sMark

1.Indicatesthebladeisidentiedasapartfromtheoriginal

machinemanufacturer.

110-2067

110-2068

1.ReadtheOperator'sManual.

112-9028

1.Warning—stayawayfrommovingparts;keepallguardsin

place.

114-4466

1.Main,25A

3.Charge,25A

2.PTO,10A

4.Auxiliary,15A

114–4470

1.ReadtheOperator's

Manual.

3.Locked

2.Heightofcut

4.Unlocked

10

115-7445

1.Greasepulleysandspindles

2.Maintenanceinterval—50hours

116-1716

1.Fuel6.Hourmeter

2.Empty

7.PTO

3.Half

8.Parkingbrake

4.Full9.Neutral

5.Battery

10.Operatorpresenceswitch

116-5988

1.Parkingbrake—engaged2.Parking

brake—disengaged

117-0346

1.Fuelleakhazard—readtheOperator'sManual;donot

attempttoremovetherollbar;donotweld,drillormodify

therollbarinanyway.

117-3811

1.ReadtheOperator's

Manual.

2.Hydraulicoil

11

117-3848

1.Thrownobjecthazard—keepbystandersasafedistance

fromthemachine.

2.Thrownobjecthazard,mower—donotoperatethewithout

deector,dischargecoverorgrasscollectionsystemin

place.

3.Cutting/dismembermentofhandorfoot—stayawayfrom

movingparts;keepallguardsandshieldsinplace.

117-3863

1.Wheellugnuttorque90–95ft-lb(122–129N-m)

2.Wheelhubslottednut211–260ft-lb(286–352N-m)

3.ReadtheOperator'sManualbeforeperformingany

maintenance,checktorqueafterrst100hoursandthen

every500hours

117–3864

1.ReadtheOperator’s

Manual.

2.Filltobottomofllerneck;

warning—donotoverll

thetank.

117-3888

1.Sliding,tippinghazard—donotusethemachinenear

drop-offswithslopesgreaterthan15degrees,usethe

machineasafedistancefromdrop-offsonslopeslessthan

15degrees;donotturnsharplywhiletravelingfast,drive

slowlywhenturning.

2.Warning—donotusedualramps,useonepieceramps

whentransportingmachine;donotuserampswith

inclinationgreaterthan10degrees.

120-5897

1.Choke4.Slow

2.Fast

5.Powertake-off(PTO),

Bladecontrolswitch

3.Continuousvariable

setting

12

114–4468

1.Warning—readtheOperator'sManual.5.Lossoftraction/controlhazard,slopes—lossoftraction/control

onaslope,disengagethebladecontrolswitch(PTO),

proceedofftheslopeslowly.

2.Warning—donotoperatethismachineunlessyouaretrained.

6.Crushing/dismembermenthazardofbystanders—donotcarry

passengers,lookforwardanddownwhenoperatingthe

machine,lookbehindanddownwhenreversing.

3.Warning—engagetheparkingbrake,stoptheengineand

removetheignitionkey;readtheinstructionsbeforeservicing

orperformingmaintenance.

7.Cutting/dismembermenthazard;handorfoot—stayaway

frommovingpartsandkeepallguardsandshieldsinplace.

4.Thrownobjecthazard—Stoptheengineandpickupdebris

beforeoperating,keepbystandersasafedistancefromthe

machine,keepdeectorinplace

125–9383

1.Checkhydraulicoilevery50operatinghours.3.Checkthetirepressureevery50operatinghours.

2.ReadtheOperator’sManualforinformationonlubricating

themachine.

4.ReadtheOperator’sManualbeforeservicingorperforming

maintenance.

13

BatterySymbols

Someorallofthesesymbolsareonyourbattery.

1.Explosionhazard

5.ReadtheOperator'sManual.

9.Flusheyesimmediatelywithwaterand

getmedicalhelpfast.

2.Nore,openames,orsmoking6.Keepbystandersasafedistancefrom

thebattery.

10.Containslead;donotdiscard.

3.Causticliquid/chemicalburnhazard

7.Weareyeprotection;explosivegases

cancauseblindnessandotherinjuries.

4.Weareyeprotection8.Batteryacidcancauseblindnessor

severeburns.

14

ProductOverview

G02 4147

1

2

3

4

5

6

7

8

9

10

11

Figure4

1.Height-of-cutdeck-lift

pedal

7.Seatbelt

2.Transportlock8.Fuelcap

3.Parking-brakelever9.Mowerdeck

4.Controls10.Casterwheel

5.Motion-controllevers

11.ZStand

6.Rollbar

Controls

Becomefamiliarwithallthecontrolsbeforeyoustartthe

engineandoperatethemachine(Figure4andFigure5).

25

10

15

G008951

1

2

3

4

5

6

Figure5

1.PTOSwitch

4.Hour

meter/Safety-interlock

display/Fuelgauge

2.Choke

5.Ignitionswitch

3.Throttlecontrol6.Fuses

HourMeter

Thehourmeterrecordsthenumberofhourstheenginehas

operated.Itoperateswhentheengineisrunning.Usethese

timesforschedulingregularmaintenance(Figure6).

FuelGauge

Thefuelgaugeislocatedwiththehourmeter,andthebars

lightupwhentheignitionswitchison(Figure6).

Theindicatorlightappearswhenthefuellevelis

low—approximately3.8L(1USgallon)remaininginthe

fueltank.

Figure6

1.Fuelgauge(bars)4.Safety-interlocksymbols

2.Batterylight

5.Low-fuelindicatorlight

3.Hourmeter

Safety-interlockIndicators

Therearesymbolsonthehourmeterandtheindicatewitha

blacktrianglethattheinterlockcomponentisinthecorrect

position(Figure6).

BatteryIndicatorLight

WhentheignitionkeyisinitiallyturnedtotheRunposition

forafewseconds,thebatteryvoltagewillbedisplayedinthe

areawherethehoursarenormallydisplayed.

Thebatterylightturnsonwhentheignitionisturnedonand

whenthechargeisbelowthecorrectoperatinglevel(Figure

6).

ThrottleControl

ThethrottlecontrolisvariablebetweenFastandSlow.

Choke

Usethechoketostartacoldengine.Pullthechokeknobup

toengageit.

15

Blade-controlSwitch(PTO)

Theblade-controlswitch(PTO)isusedtoengagetheelectric

clutchanddrivethemowerblades.Pulltheswitchupto

engagethebladesandrelease.Todisengagetheblades,

pushtheblade-controlswitch(PTO)downormovea

motion-controlleverintotheneutral-lockposition.

IgnitionSwitch

Thisswitchstartstheengineandhas3positions:Start,Run,

andOff.

Motion-controlLevers

Usethemotion-controlleverstodrivethemachineforward,

reverse,andturneitherdirection.

Neutral-lockPosition

Theneutral-lockpositionisusedwiththesafety-interlock

systemandtodetermineneutralposition.

Fuel-shutoffValve

Closethefuel-shutoffvalve(undertheseat)when

transportingorstoringthemachine.

Attachments/Accessories

AselectionofToroapprovedattachmentsandaccessoriesis

availableforusewiththemachinetoenhanceandexpand

itscapabilities.ContactyourAuthorizedServiceDealeror

Distributororgotowww .Toro.comforalistofallapproved

attachmentsandaccessories.

Specications

Note:Specicationsanddesignaresubjecttochange

withoutnotice.

Width:

132cm(52inch)

Deck

152cm(60inch)

Deck

WithoutDeck116cm

(46inches)

134.6cm

(53.0inches)

Deector—Up

146cm

(58inches)

156.8cm

(61.7inches)

Deector—Down

172cm

(68inches)

192.2cm

(75.7inches)

Length:

132cm(52inch)

Deck

152cm(60inch)

Deck

RollBar—Up201cm

(79inches)

211.1cm

(83.1inches)

RollBar—Down206cm

(81inches)

215.4cm

(84.8inches)

Height:

RollBar—UpRollBar—Down

179.1cm(70.5inches)118.9cm(46.8inches)

Weight:

ModelWeight

74919TE

537kg(1183lb)

74925TE

590kg(1301lb)

16

Operation

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

AddingFuel

•Forbestresults,useonlyclean,fresh(lessthan30days

old),unleadedgasolinewithanoctaneratingof87or

higher((R+M)/2ratingmethod).

•Ethanol:Gasolinewithupto10%ethanol(gasohol)

or15%MTBE(methyltertiarybutylether)byvolume

isacceptable.EthanolandMTBEarenotthesame.

Gasolinewith15%ethanol(E15)byvolumeisnot

approvedforuse.Neverusegasolinethatcontainsmore

than10%ethanolbyvolume,suchasE15(contains15%

ethanol),E20(contains20%ethanol),orE85(contains

upto85%ethanol).Usingunapprovedgasolinemay

causeperformanceproblemsand/orenginedamage

whichmaynotbecoveredunderwarranty.

•Donotusegasolinecontainingmethanol.

•Donotstorefueleitherinthefueltankorfuelcontainers

overthewinterunlessafuelstabilizerisused.

•Donotaddoiltogasoline.

DANGER

Incertainconditions,gasolineisextremely

ammableandhighlyexplosive.Areorexplosion

fromgasolinecanburnyouandothersandcan

damageproperty.

•Fillthefueltankoutdoors,inanopenarea,

whentheengineiscold.Wipeupanygasoline

thatspills.

•Neverllthefueltankinsideanenclosedtrailer.

•Donotllthefueltankcompletelyfull.Add

gasolinetothefueltankuntilthelevelis6to13

mm(1/4to1/2inch)belowthebottomofthe

llerneck.Thisemptyspaceinthetankallows

gasolinetoexpand.

•Neversmokewhenhandlinggasoline,andstay

awayfromanopenameorwheregasoline

fumesmaybeignitedbyaspark.

•Storegasolineinanapprovedcontainerand

keepitoutofthereachofchildren.Neverbuy

morethana30-daysupplyofgasoline.

•Donotoperatewithouttheentireexhaust

systeminplaceandinproperworkingcondition.

DANGER

Incertainconditionsduringfueling,static

electricitycancauseasparkwhichcanignitethe

gasolinevapors.Areorexplosionfromgasoline

canburnyouandothersandcandamageproperty.

•Alwaysplacegasolinecontainersontheground

awayfromyourvehiclebeforelling.

•Donotllgasolinecontainersinsideavehicleor

onatruckortrailerbed,becauseinteriorcarpets

orplastictruck-bedlinersmayinsulatethe

containerandslowthelossofanystaticcharge.

•Whenpractical,removegas-poweredequipment

fromthetruckortrailerandfueltheequipment

withthewheelsontheground.

Ifthisisnotpossible,thenfuelsuchequipment

onatruckortrailerfromaportablecontainer,

ratherthanfromagasoline-dispensernozzle.

•Ifagasolinedispensermustbeused,keepthe

nozzleincontactwiththerimofthefueltank

orcontaineropeningatalltimesuntilfuelingis

complete.

WARNING

Gasolineisharmfulorfatalifswallowed.Long-term

exposuretovaporscancauseseriousinjuryand

illness.

•Avoidprolongedbreathingofvapors.

•Keepfaceawayfromnozzleandgastankor

conditionerbottleopening.

•Avoidcontactwithskin;washoffspillagewith

soapandwater.

UsingFuelStabilizer/Conditioner

Useafuelstabilizer/conditionerinthemachinetokeepthe

fuelfreshduringstorageof90daysorless.Ifyouarestoring

themachineforlonger,drainthefueltank;refertoStorage

(page63).

Important:Donotusefueladditivescontaining

methanolorethanol.

Addthecorrectamountoffuelstabilizer/conditionertothe

fuel,andfollowthedirectionsofthemanufacturer.

Note:Fuelstabilizer/conditionerismosteffectivewhen

mixedwithfreshgasoline.Tominimizethechanceofvarnish

depositsinthefuelsystem,usefuelstabilizeratalltimes.

17

FillingtheFuelTank

1.Parkthemachineonlevelground.

2.Shuttheengineoffandsettheparkingbrake.

3.Cleanaroundthefuel-tankcapandremoveit.Add

regularunleadedgasolinetothefueltankuntilthelevel

is6to13mm(1/4to1/2inch)belowthebottom

ofthellerneck.Thisspaceinthetankallowsthe

gasolinetoexpand.Donotllthefueltankcompletely

full;referto(Figure7).

G009189

G012429

1

2

4

3

5

Figure7

CheckingtheEngine-oilLevel

Beforeyoustarttheengineandusethemachine,checktheoil

levelintheenginecrankcase;refertoCheckingtheEngine-oil

Level.

BreakinginaNewMachine

Newenginestaketimetodevelopfullpower.Mowerdecks

anddrivesystemshaveahigheramountoffrictionwhenthey

arenew,placingadditionalloadontheengine.Allow40to

50hoursofbreak-intimefornewmachinestodevelopfull

powerandbestperformance.

UsingtheRolloverProtection

System(ROPS)

WARNING

Toavoidinjuryordeathfromrollover:keeptheroll

barinthefullyraisedlockedpositionandusethe

seatbelt.

Ensurethattheseatissecuredtothemachine.

WARNING

Thereisnorolloverprotectionwhentherollbaris

inthedownposition.

•Lowertherollbaronlywhenabsolutely

necessary.

•Donotweartheseatbeltwhentherollbaris

inthedownposition.

•Driveslowlyandcarefully.

•Raisetherollbarassoonasclearancepermits.

•Checkcarefullyforoverheadclearances(i.e.

branches,doorways,electricalwires)before

drivingunderanyobjectsanddonotcontact

them.

Important:Lowertherollbaronlywhenabsolutely

necessary.

Important:Ensurethattheseatissecuredtothe

machine.

1.Tolowertherollbar,applyforwardpressuretothe

upperpartoftherollbar.

2.Pullbothknobsoutandrotatethem90°sotheyare

notengaged(Figure8).

3.Lowertherollbartothedownposition(Figure8).

18

Figure8

1.ROPSknob

3.Rollbarintheupright

position

2.PullROPSknoboutand

rotate90degrees

4.Rollbarinthefolded

position

4.Toraisetherollbar,raisetherollbartotheoperate

position,rotatetheknobssotheymovepartiallyinto

thegrooves(Figure8).

5.Raisetherollbartothefulluprightpositionwhile

pushingontheupperrollbarandthepinswillsnap

intopositionwhentheholesalignwiththepins(Figure

8).Pushontherollbarandensurethatbothpinsare

engaged.

Important:Alwaysusetheseatbeltwiththeroll

barinthefullyraisedposition.

ThinkSafetyFirst

Pleasereadallsafetyinstructionsandsymbolsinthesafety

section.Knowingthisinformationcouldhelpyouor

bystandersavoidinjury.

DANGER

Operatingonwetgrassorsteepslopescancause

slidingandlossofcontrol.

Wheelsdroppingoveredgescancauserollovers,

whichmayresultinseriousinjury,deathor

drowning.

Thereisnorolloverprotectionwhentherollbaris

down.

Alwayskeeptherollbarinthefullyraisedand

lockedpositionandusetheseatbelt.

Readandfollowtherolloverprotectioninstructions

andwarnings.

Toavoidlossofcontrolandpossibilityofrollover:

•Donotoperateneardrop-offsornearwater.

•Donotoperateonslopesgreaterthan15degrees.

•Reducespeedanduseextremecautionon

slopes.

•Avoidsuddenturnsorrapidspeedchanges.

Figure9

1.SafeZone-usethe

ZMasterhereonslopes

lessthan15degreesor

atareas.

3.Water

2.DangerZone-useawalk

behindmowerand/ora

handtrimmeronslopes

greaterthan15degrees,

neardrop-offsandwater.

CAUTION

Thismachineproducessoundlevelsinexcessof

85dBAattheoperatorsearandcancausehearing

lossthroughextendedperiodsofexposure.

Wearhearingprotectionwhenoperatingthis

machine.

19

Theuseofprotectiveequipmentforeyes,ears,feetandhead

isrecommended.

G009027

1

2

Figure10

1.Wearsafetyglasses

2.Wearhearingprotection

OperatingtheParkingBrake

Alwayssettheparkingbrakewhenyoustopthemachineor

leaveitunattended.

SettingtheParkingBrake

WARNING

Parkingbrakemaynotholdmachineparkedona

slopeandcouldcausepersonalinjuryorproperty

damage.

Donotparkonslopesunlesswheelsarechocked

orblocked

G016994

1

2

Figure11

ReleasingtheParkingBrake

G016995

1

2

Figure12

Operatingthe

Mower-blade-controlSwitch

(PTO)

Theblade-controlswitch(PTO)startsandstopsthemower

bladesandanypoweredattachments.

EngagingtheBlade-controlSwitch

(PTO)

Note:Engagingtheblade-controlswitch(PTO)withthe

throttlepositionathalforlesswillcauseexcessivewearto

thedrivebelts.

G008945

Figure13

DisengagingtheBlade-controlSwitch

(PTO)

G009174

Figure14

20

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Toro Z Master Professional 6000 Series Riding Mower, User manual

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