Toro TimeCutter ZS 5000 Riding Mower User manual

Category
Lawnmowers
Type
User manual

This manual is also suitable for

FormNo.3394-276RevA
TimeCutter
®
ZS4200Tor5000
RidingMower
ModelNo.74656—SerialNo.315000001andUp
ModelNo.74660—SerialNo.315000001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3394-276*A
ThisproductcomplieswithallrelevantEuropeandirectives;
fordetails,pleaseseetheseparateproductspecicDeclaration
ofConformity(DOC)sheet.
GrossHorsepower
Formodelswithstatedenginehorsepower,thegross
horsepoweroftheenginewaslaboratorytestedbytheengine
manufacturerinaccordancewithSAEJ1995andratedto
J2723.Asconguredtomeetsafety,emission,andoperating
requirements,theactualenginehorsepoweronthisclassof
lawnmowerwillbesignicantlylower.
Gotowww.Toro.comtoviewspecicationsonyourmower
model.
ThissparkignitionsystemcomplieswithCanadianICES-002
Important:Thisengineisnotequippedwithaspark
arrestermufer.ItisaviolationofCaliforniaPublic
ResourceCodeSection4442touseoroperatetheengine
onanyforest-covered,brush-covered,orgrass-covered
land.Otherstatesorfederalareasmayhavesimilarlaws.
Introduction
Thismachineisaride-on,rotary-bladeintendedtobeused
byhomeownersinresidentialapplications.Itisprimarily
designedforcuttinggrassonwell-maintainedlawns.Itisnot
designedforcuttingbrush,mowinggrassandothergrowth
alongsidehighways,orforagriculturaluses.
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comforproduct
safetyandoperationtrainingmaterials,accessoryinformation,
helpndingadealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.
G014523
1
Figure1
Undertheseat
1.Modelandserialnumberplate
Writetheproductmodelandserialnumbersinthespace
below:
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol.
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
©2014—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA.
AllRightsReserved
Contents
Safety...........................................................................4
SafeOperatingPractices...........................................4
ToroMowerSafety..................................................6
Model74656...........................................................7
Model74660...........................................................7
SlopeIndicator.......................................................8
SafetyandInstructionalDecals.................................9
ProductOverview.........................................................15
Controls...............................................................16
Operation....................................................................17
AddingFuel...........................................................17
CheckingtheEngine-OilLevel.................................18
BreakinginaNewMachine......................................18
ThinkSafetyFirst...................................................19
StartingtheEngine.................................................20
OperatingtheBlades...............................................21
StoppingtheEngine...............................................21
DrivingtheMachine...............................................21
StoppingtheMachine.............................................23
AdjustingtheHeight-of-Cut....................................24
AdjustingtheAnti-ScalpRollers(for107cm
(42-inch)MowerDecks)......................................24
AdjustingtheAnti-ScalpRollers(for127cm
(50-inch)MowerDecks)......................................24
PositioningtheSeat................................................25
AdjustingtheMotion-ControlLevers........................25
PushingtheMachinebyHand..................................25
ConvertingtoSideDischarge(formodelswith107
cm(42-inch)decks).............................................26
ConvertingtoSideDischarge(formodelswith127
cm(50-inch)decks).............................................27
TransportingtheMachine........................................29
LoadingtheMachine..............................................29
OperatingTips......................................................31
Maintenance.................................................................32
RecommendedMaintenanceSchedule(s)......................32
PremaintenanceProcedures........................................33
RaisingtheSeat......................................................33
ReleasingtheMower-DeckCurtain...........................33
Lubrication...............................................................33
GreasingtheBearings.............................................33
EngineMaintenance..................................................34
ServicingtheAirCleaner.........................................34
ServicingtheEngineOil..........................................35
ServicingtheSparkPlug..........................................37
CleaningtheCoolingSystem....................................38
FuelSystemMaintenance...........................................38
ReplacingtheIn-LineFuelFilter...............................38
ElectricalSystemMaintenance....................................39
ChargingtheBattery...............................................39
ServicingtheFuses.................................................41
DriveSystemMaintenance.........................................41
CheckingtheTirePressure......................................41
ReleasingtheElectricBrake.....................................41
MowerMaintenance...................................................42
ServicingtheCuttingBlades.....................................42
LevelingtheMowerDeck........................................45
RemovingtheMower..............................................47
InstallingtheMower...............................................47
ReplacingtheGrassDeector..................................48
MowerBeltMaintenance............................................49
InspectingtheBelts................................................49
ReplacingtheMowerBelt........................................49
Cleaning...................................................................50
WashingtheUndersideoftheMower........................50
Storage........................................................................51
CleaningandStorage..............................................51
Troubleshooting...........................................................53
Schematics...................................................................55
3
Safety
ThismachinehasbeendesignedinaccordancewithENISO
5395:2013.
Improperlyusingormaintainingthismowercanresult
ininjury.Toreducethepotentialforinjury,complywith
thesesafetyinstructions.
Torodesignedandtestedthismowerforreasonablysafe
service;however,failuretocomplywiththefollowing
instructionsmayresultinpersonalinjury.
Toensuremaximumsafety,bestperformance,and
togainknowledgeoftheproduct,itisessentialthat
youandanyotheroperatorofthemowerreadand
understandthecontentsofthismanualbeforethe
engineiseverstarted.Payparticularattentiontothe
safetyalertsymbol(Figure2)whichmeansCaution,
Warning,orDanger—“personalsafetyinstruction.”
Readandunderstandtheinstructionbecauseithasto
dowithsafety.Failuretocomplywiththeinstruction
mayresultinpersonalinjury.
SafeOperatingPractices
Training
ReadtheOperator'sManualandothertrainingmaterial.
Note:Iftheoperator(s)ormechanic(s)cannotreadthe
manuallanguage,itistheowner'sresponsibilitytoexplain
thismaterialtothem.
Becomefamiliarwiththesafeoperationoftheequipment,
operatorcontrols,andsafetysigns.
Alloperatorsandmechanicsshouldbetrained.The
ownerisresponsiblefortrainingtheusers.
Neverletchildrenoruntrainedpeopleoperateorservice
theequipment.
Note:Localregulationsmayrestricttheageofthe
operator.
Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriesoccurringtohimselforherself,other
people,ordamagetoproperty.
Preparation
Evaluatetheterraintodeterminewhataccessoriesand
attachmentsareneededtoproperlyandsafelyperform
thejob.Onlyuseaccessoriesandattachmentsapproved
bythemanufacturer.
Wearappropriateclothing;includingahardhat,safety
glasses,longpants,substantial,slip-resistantfootwear,
gloves,andhearingprotection.
Important:Longhair,looseclothingorjewelrymay
gettangledinmovingparts.
Inspecttheareawheretheequipmentistobeusedand
ensurethatallobjectsareremovedfromthemachine
beforeuse.
Useextracarewhenhandlingfuels.Theyareammable
andvaporsareexplosive.
Useonlyanapprovedcontainer.
Donotremovethefuelcaporaddfuelwiththe
enginerunning.Allowtheenginetocoolbefore
refueling.Donotsmokenearthemachinewhenthe
engineisrunning.
Donotrefuelordrainthemachineindoors.
Checkthattheoperator'spresencecontrols,safety
switches,andshieldsareattachedandfunctioning
properly.Donotoperatethemachineunlesstheyare
functioningproperly.
Operation
Lightningcancausesevereinjuryordeath.Iflightning
isseen,orthunderisheardinthearea,donotoperate
themachine;seekshelter.
Donotoperatetheengineinaconnedspacewhere
dangerouscarbonmonoxideandotherexhaustgasses
cancollect.
Onlyoperateinwell-litareas,keepingawayfromholes
andhiddenhazards.
Ensurethatalldrivesareinneutralandthattheparking
brakeisengagedbeforestartingengine.Onlystartthe
enginefromtheoperator’sposition.
Slowdownanduseextracareonhillsides.Besureto
travelsidetosideonhillsides.Turfconditionscanaffect
thestabilityofthemachine.Usecautionwhileoperating
neardrop-offs.
Slowdownandusecautionwhenmakingturnsandwhen
changingdirectionsonslopes.
Donotraisethemowerdeckwiththebladesrunning.
DonotoperatethemachinewithoutthePTOshieldor
otherguardssecurelyinplace.Besureallinterlocksare
attached,adjustedproperly,andfunctioningproperly.
Donotoperatewiththedischargedeectorraised,
removedoraltered,unlessusingagrasscatcher.
Donotchangetheenginegovernorsettingoroverspeed
theengine.
4
Stoponlevelground,disengagedrives,engagethe
parkingbrake(ifprovided),shutofftheenginebefore
leavingtheoperator'spositionforanyreason,including
emptyingthecatchersoruncloggingthechute.
Stopequipmentandinspectthebladesafterstriking
objectsorifanabnormalvibrationoccurs.Makethe
necessaryrepairsbeforeresumingoperations.
Keepyourhandsandfeetawayfromthecuttingunit.
Lookbehindanddownbeforebackinguptoensurea
clearpath.
Keeppetsandbystandersawayfromanoperating
machine.
Slowdownandusecautionwhenmakingturnsand
crossingroadsandsidewalks.Stopthebladesifyouare
notmowing.
Beawareofthemower-dischargedirectionanddonot
pointitatanyone.
Donotoperatethemowerundertheinuenceofalcohol
ordrugs.
Usecarewhenloadingorunloadingthemachineinto
orfromatrailerortruck.
Usecarewhenapproachingblindcorners,shrubs,trees,
orotherobjectsthatmayobscurevision.
SafeHandlingofFuels
Toavoidpersonalinjuryorpropertydamage,use
extremecareinhandlinggasoline.Gasolineisextremely
ammableandthevaporsareexplosive.
Extinguishallcigarettes,cigars,pipes,andothersources
ofignition.
Useonlyanapprovedfuelcontainer.
Donotremovethefuelcaporaddfuelwiththeengine
running.
Allowtheenginetocoolbeforefueling.
Donotfuelthemachineindoors.
Donotstorethemachineorfuelcontainerwherethere
isanopename,spark,orpilotlightsuchasonawater
heateroronotherappliances.
Donotllcontainersinsideavehicle,onatruck,orona
trailerbedwithaplasticliner.Alwaysplacecontainerson
thegroundawayfromyourvehiclebeforelling.
Removeequipmentfromthetruckortrailerandfuelit
ontheground.Ifthisisnotpossible,thenaddfuelwith
suchequipmentasaportablecontainer,ratherthanfrom
afueldispensernozzle.
Keepthenozzleincontactwiththerimofthefueltank
orcontaineropeningatalltimesuntilfuelingiscomplete.
Donotuseanozzlelockopendevice.
Iffuelisspilledonclothing,changeyourclothing
immediately.
Donotoverllfueltank.Replacefuelcapandtighten
securely.
MaintenanceandStorage
Disengagedrives,settheparkingbrake,stoptheengine,
andremovethekeyordisconnectspark-plugwire.Wait
forallmovementtostopbeforeadjusting,cleaning,or
repairing.
Cleangrassanddebrisfromthecuttingunit,drives,
mufers,andenginetohelppreventres.
Cleanupoilorfuelspillage.
Lettheenginecoolbeforestoring.
Donotstorefuelnearamesordrainindoors.
Donotallowuntrainedpersonneltoservicemachine.
Usejackstandstosupportcomponentswhenrequired.
Carefullyreleasepressurefromcomponentswithstored
energy.
Disconnectthebatteryorremovethespark-plugwire
beforemakinganyrepairs.Disconnectthenegative
terminalrstandthepositiveterminallast.Reconnect
thepositiverstandnegativelast.
Usecarewhencheckingtheblades.Wraptheblade(s)
orwearthickly-paddedgloves,andusecautionwhen
servicingthem.Onlyreplaceblades;donotstraighten
orweldthem.
Keephandsandfeetawayfrommovingparts.Ifpossible,
donotmakeadjustmentswiththeenginerunning.
Keepallpartsingoodworkingconditionandallhardware
tightened.Replaceallwornordamageddecals.
Hauling
Usecarewhenloadingorunloadingthemachineintoa
traileroratruck.
Usefull-widthrampsforloadingmachineintoatrailer
oratruck.
Tiethemachinedownsecurelyusingstraps,chains,cable,
orropes.Bothfrontandrearstrapsshouldbedirected
downandoutwardfromthemachine.
5
ToroMowerSafety
ThefollowinglistcontainssafetyinformationspecictoToro
productsandothersafetyinformationyoumustknow .
Thisproductiscapableofamputatinghandsandfeet,and
throwingobjects.Alwaysfollowallsafetyinstructionsto
avoidseriousinjuryordeath.
Thisproductisdesignedforcuttingandrecyclinggrass,or,
whenequippedwithagrassbagger,forcatchingcutgrass.
Anyuseforpurposesotherthanthesecouldprovedangerous
totheuserandbystanders.
GeneralOperation
Besurethattheareaisclearofbystandersbeforemowing.
Stopthemachineifanyoneentersthearea.
Donottouchequipmentorattachmentpartswhichmay
behotfromoperation.Allowallofthepartstocool
beforeattemptingtomaintain,adjust,orservicethe
machine.
UseonlyToro-approvedattachments.Warrantymaybe
voidedifusedwithanyunapprovedattachments.
Checkcarefullyforoverheadclearances(i.e.branches,
doorways,electricalwires,etc.)beforeoperatingunder
anyobjects,anddonotcontactthem.
Slowdownbeforemakingturnsanduseextracaution.
Usecautionwhenridingtheplatformovercurbs,rocks,
roots,orotherobstructions.
Lookbehindanddownbeforebackinguptoensurea
clearpath.Useextracarewhenoperatinginreverse.
Donotjerkthecontrols;useasteadymotion.
Whenloadingorunloadingthemachine,useone
full-widthrampthatiswideenoughtoextendbeyond
thewidthofthemachine.
Donotcarrypassengers.
Donotcarryequipmentonthemachine.
SlopeOperation
Allslopesandrampsrequireextracaution.Ifyoufeeluneasy
onaslope,donotmowit.
Removeobstaclessuchasrocks,treelimbs,etc.fromthe
mowingarea.
Watchforholes,rutsorbumps.
Note:Tallgrasscanhideobstacles.
Usecautionneardrop-offs,ditches,orembankments.
Note:Themachinecouldsuddenlyturnoverifawheel
goesovertheedgeofaclifforditch,orifanedgecavesin.
Useextracarewithgrasscatchersorotherattachments.
Note:Thesecanchangethestabilityofthemachine.
Keepallmovementonslopesslowandgradual.
Donotmakesuddenchangesinspeedordirection.
Mowslopessidetoside.
Donotmowslopesgreaterthan15degrees.
TowingSafety
Donotattachtowedequipmentexceptatthehitchpoint.
Followtheattachmentmanufacturer'srecommendation
forweightlimitsfortowedequipmentandtowingon
slopes.Towedweightmustnotexceedtheweightofthe
machine,operator,andballast.Usecounterweightsor
wheelweightsasdescribedintheattachment,orinthe
pullingmachineOperator’sManual.
Neverallowchildrenorothersinorontowedequipment.
Onslopes,theweightofthetowedequipmentmaycause
lossoftraction,increasedriskofrollover,andlossof
control.Reducethetowedweightandslowdown.
Stoppingdistanceincreaseswiththeweightofthetowed
load.Travelslowlyandallowextradistancetostop.
Makewideturnstokeeptheattachmentclearofthe
machine.
Service
Donotstorethemachineorafuelcontainerinsidewhere
thereisanopename,suchasnearawaterheateror
furnace.
Keepthenutsandboltstight,especiallythe
blade-attachmentbolts.
Neverremoveortamperwithsafetydevices.Checktheir
properoperationregularly.Neverdoanythingtointerfere
withtheintendedfunctionofasafetydeviceortoreduce
theprotectionprovidedbyasafetydevice.
Removingstandardoriginalequipmentpartsand
accessoriesmayalterthewarranty,traction,andsafety
ofthemachine.FailuretouseoriginalToropartscould
causeseriousinjuryordeath.Makingunauthorized
changestotheengine,fuelorventingsystem,mayviolate
regulations.
6
Replaceallpartsincluding,butnotlimitedto,tires,belts,
blades,andfuelsystemcomponentswithoriginalToro
parts.
Checkthebrakeoperationfrequently.Adjustandservice
thebrakeasrequired.
Model74656
SoundPressure
Thisunithasasoundpressurelevelattheoperator’searof89
dBA,whichincludesanUncertaintyValue(K)of1dBA.
Soundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinENISO5395:2013.
SoundPower
Thisunithasaguaranteedsoundpowerlevelof100dBA,
whichincludesanUncertaintyValue(K)of1dBA.
Soundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO11094.
Hand/ArmVibration
Measuredvibrationlevelforrighthand=2.6m/s
2
Measuredvibrationlevelforlefthand=3.2m/s
2
UncertaintyValue(K)=1.6m/s
2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinENISO5395:2013.
WholeBodyVibration
Measuredvibrationlevel=0.82m/s
2
UncertaintyValue(K)=0.41m/s
2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinENISO5395:2013(RidingandStand-Ons).
Model74660
SoundPressure
Thisunithasasoundpressurelevelattheoperator’searof94
dBA,whichincludesanUncertaintyValue(K)of1dBA.
Soundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinENISO5395:2013.
SoundPower
Thisunithasaguaranteedsoundpowerlevelof105dBA,
whichincludesanUncertaintyValue(K)of1dBA.
Soundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO11094.
Hand/ArmVibration
Measuredvibrationlevelforrighthand=2.8m/s
2
Measuredvibrationlevelforlefthand=3.5m/s
2
UncertaintyValue(K)=1.7m/s
2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinENISO5395:2013.
WholeBodyVibration
Measuredvibrationlevel=0.37m/s
2
UncertaintyValue(K)=0.18m/s
2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinENISO5395:2013(RidingandStand-Ons).
7
SlopeIndicator
G01 1841
Figure3
Thispagemaybecopiedforpersonaluse.
1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslope
ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline
tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge.
8
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.
93-7009
1.Warning—don'toperatethemowerwiththedeectorupor
removed;keepthedeectorinplace.
2.Cutting/dismembermenthazardofhandorfoot,mower
blade—stayawayfrommovingparts.
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.
99-3943
Formodelswith127cm(50inch)decks
1.Engine
105-7015
Formodelswith107cm(42inch)decks
106-8717
1.Readtheinstructionsbeforeservicingorperforming
maintenance.
2.Checktirepressureevery25operatinghours.
3.Greaseevery25operatinghours.
4.Engine
110-6691
1.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.
2.Thrownobjecthazard,mower—donotoperatewithoutthe
deector,dischargecover,orgrasscollectionsystemin
place.
3.Cutting/dismembermentofhandorfoot—stayawayfrom
movingparts.
9
112-9840
Formodelswith127cm(50inch)decks
1.ReadtheOperator's
Manual.
3.Removetheignitionkey
andreadtheinstructions
beforeservicingor
performingmaintenance.
2.Height-of-cut
114-1606
1.Entanglementhazard,belt—keepallguardsinplace.
119-8814
1.Parkingposition4.Neutral
2.Fast5.Reverse
3.Slow
119-8815
1.Parkingposition4.Neutral
2.Fast5.Reverse
3.Slow
120-5469
Formodelswith107cm(42inch)decks
1.Height-of-cut
120-5470
Formodelswith127cm(50inch)decks
1.Height-of-cut
10
121-2989
1.Bypassleverpositionfor
pushingthemachine
2.Bypassleverpositionfor
operatingthemachine
131-3948
131-3948
1.Slow
3.Fast
2.Towing
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard
6.Keepbystandersasafe
distancefromthebattery.
2.Nore,opename,or
smoking.
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard.
131-4036
1.Maximumdrawbarpull36
kg(80lb)
2.ReadtheOperator's
Manual.
11
121-0772
1.Fast
4.Choke
2.Continuous-variablesetting5.Powertake-off(PTO),blade-controlswitch
3.Slow
12
121-0773
1.Fast
4.Choke
2.Continuous-variablesetting5.Powertake-off(PTO),blade-controlswitch
3.Slow
13
132-0869
1.Warning—readthe
Operator'sManual.
3.Cuttinghazardofhand,
mowerblade;pinching
hazardofhand,belt—keep
handsandfeetawayfrom
movingparts;keepall
guardsandshieldsinplace.
5.Ramptipping
hazard—whenloading
ontoatrailer,donotuse
dualramps;onlyusea
singlerampwideenough
forthemachineandthat
hasaninclinelessthan
15degrees;backupthe
ramp(inreverse)anddrive
forwardofftheramp.
7.Tippinghazardon
slopes—donotuseon
slopesnearopenwater;do
notuseonslopesgreater
than15degrees.
2.Warning—beforeservicing,
engagetheparkingbrake,
removethekeyandthe
sparkplugconnection.
4.Thrownobject
hazard—keepbystanders
awayfromthemachine;
removedebrisfromthe
areabeforemowing;keep
thedeectorshielddown.
6.Bodilyharmhazard—no
riders;lookbehindyou
whenmowinginreverse.
14
ProductOverview
Figure4
Modelswith107cm(42-inch)decks
1.Deector4.Height-of-cutlever
7.Footrest10.Engine
2.Reardrivewheel
5.Operatorseat
8.Fuel-tankcap11.Engineguard
3.Motion-controllevers
6.SmartSpeedlever9.Controlpanel
12.Frontcasterwheel
Figure5
Modelswith127cm(50-inch)decks
1.Height-of-cutlever
5.Mowerdeck9.Fuel-tankcap13.Reardrivewheel
2.Motion-controllevers6.Anti-scalproller10.Engine14.Engineguard
3.Operatorseat
7.Frontcasterwheel
11.Controlpanel
4.SmartSpeedlever
8.Footrest
12.Deector
15
Controls
BecomefamiliarwithallofthecontrolsinFigure4,Figure
5,andFigure6beforeyoustarttheengineandoperatethe
machine.
Figure6
ControlPanel
1.Throttle3.Blade-controlswitch
(powertake-off)
2.Ignitionswitch
4.Choke
IgnitionSwitch
Theignitionswitchhas3positions:Off,Run,andStart.The
keywillturntoStartandmovebacktoRunuponrelease.
TurningthekeytotheOffpositionwillstoptheengine;
however,alwaysremovethekeywhenleavingthemachine
topreventsomeonefromaccidentallystartingtheengine
(Figure6).
ThrottleControl
Thethrottlecontrolstheenginespeed,andithasa
continuous-variablesettingfromSlowtoFast(Figure6).
ChokeControl
Pulluponthechokecontroluntilitstopstochoketheengine
(Figure6).Pushdownonthechokecontrolfornormal
engineoperation
Blade-ControlSwitch(PowerTake-off)
Theblade-controlswitch,representedbyapowertake-off
(PTO)symbol,engagesanddisengagespowertothemower
blades(Figure6).
Motion-ControlLeversandPark
Position
Themotion-controlleversarespeed-sensitivecontrolsof
independent-wheelmotors.Movingaleverforwardor
backwardturnsthewheelonthesamesideforwardorin
reverse;wheelspeedisproportionaltotheamountthelever
ismoved.Movethecontrolleversoutwardfromthecenter
totheparkposition,andexitthemachine(Figure15).Always
positionthemotion-controlleversintotheparkposition
whenyoustopthemachineorleaveitunattended.
SmartSpeedControlSystemLever
TheSmartSpeed™Control-Systemlever,locatedbelowthe
operatingposition,givestheoperatorachoicetodrivethe
machineat3speedranges—trim,tow,andmow(Figure7).
Figure7
1.Smart-speedlever
Fuel-PresenceWindow
Thefuelwindowlocatedontheleft-handsideofthemachine,
canbeusedtoverifythepresenceofgasolineinthetank
(Figure8).
16
G014521
1
Figure8
1.Fuel-presencewindow
Height-of-CutLever
Theheight-of-cutleverallowstheoperatortolowerand
raisethedeckfromtheseatedposition.Whentheleveris
movedup(towardtheoperator),thedeckisraisedfromthe
ground,andwhenmoveddown(awayfromtheoperator),it
isloweredtowardtheground.Onlyadjusttheheight-of-cut
whilethemachineisnotmoving.RefertoAdjustingthe
Height-of-Cut(page24).
Operation
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
AddingFuel
Forbestresults,useonlyclean,fresh(lessthan30days
old),unleadedgasolinewithanoctaneratingof87or
higher((R+M)/2ratingmethod).
Ethanol:Gasolinewithupto10%ethanol(gasohol)
or15%MTBE(methyltertiarybutylether)byvolume
isacceptable.EthanolandMTBEarenotthesame.
Gasolinewith15%ethanol(E15)byvolumeisnot
approvedforuse.Neverusegasolinethatcontains
morethan10%ethanolbyvolume,suchasE15
(contains15%ethanol),E20(contains20%ethanol),or
E85(containsupto85%ethanol).Usingunapproved
gasolinemaycauseperformanceproblemsand/orengine
damagewhichmaynotbecoveredunderwarranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorfuelcontainers
overthewinterunlessafuelstabilizerisused.
Donotaddoiltogasoline.
DANGER
Incertainconditions,gasolineisextremely
ammableandhighlyexplosive.Areorexplosion
fromgasolinecanburnyouandothersandcan
damageproperty.
Fillthefueltankoutdoors,inanopenarea,
whentheengineiscold.Wipeupanygasoline
thatspills.
Neverllthefueltankinsideanenclosedtrailer.
Donotllthefueltankcompletelyfull.Add
gasolinetothefueltankuntilthelevelis6to13
mm(1/4to1/2inch)belowthebottomofthe
llerneck.Thisemptyspaceinthetankallows
gasolinetoexpand.
Neversmokewhenhandlinggasoline,andstay
awayfromanopenameorwheregasoline
fumesmaybeignitedbyaspark.
Storegasolineinanapprovedcontainerand
keepitoutofthereachofchildren.Neverbuy
morethana30-daysupplyofgasoline.
Donotoperatewithoutentireexhaustsystemin
placeandinproperworkingcondition.
17
DANGER
Incertainconditionsduringfueling,static
electricitycanbereleasedcausingasparkwhich
canignitethegasolinevapors.Areorexplosion
fromgasolinecanburnyouandothersandcan
damageproperty.
Alwaysplacegasolinecontainersontheground
awayfromyourvehiclebeforelling.
Donotllgasolinecontainersinsideavehicleor
onatruckortrailerbedbecauseinteriorcarpets
orplastictruckbedlinersmayinsulatethe
containerandslowthelossofanystaticcharge.
Whenpractical,removegas-poweredequipment
fromthetruckortrailerandrefueltheequipment
withitswheelsontheground.
Ifthisisnotpossible,thenrefuelsuch
equipmentonatruckortrailerfromaportable
container,ratherthanfromagasolinedispenser
nozzle.
Ifagasolinedispensernozzlemustbeused,
keepthenozzleincontactwiththerimofthe
fueltankorcontaineropeningatalltimesuntil
fuelingiscomplete.
WARNING
Gasolineisharmfulorfatalifswallowed.Long-term
exposuretovaporscancauseseriousinjuryand
illness.
Avoidprolongedbreathingofvapors.
Keepfaceawayfromnozzleandgastankor
conditionerbottleopening.
Avoidcontactwithskin;washoffspillagewith
soapandwater.
UsingStabilizer/Conditioner
Useafuelstabilizer/conditionerinthemachinetoprovide
thefollowingbenets:
Keepsgasolinefreshduringstorageof90daysorless.
Forlongerstorageitisrecommendedthatthefueltank
bedrained.
Cleanstheenginewhileitruns
Eliminatesgum-likevarnishbuildupinthefuelsystem,
whichcauseshardstarting
Important:Donotusefueladditivescontaining
methanolorethanol.
Addthecorrectamountofgasstabilizer/conditionerto
thegas.
Note:Afuelstabilizer/conditionerismosteffective
whenmixedwithfreshgasoline.Tominimizethechance
ofvarnishdepositsinthefuelsystem,usefuelstabilizer
atalltimes.
FillingtheFuelTank
Note:Ensurethattheengineisshutoffandthemotion
controlsareintheparkedposition.
Note:Youcanusethefuelwindowtoverifythepresenceof
gasolinebeforellingthetank(Figure9).
Important:Donotoverllfueltank.Fillthefueltank
tothebottomofthellerneck.Theemptyspaceinthe
tankallowsthefueltoexpand.Overllingmayresultin
fuelleakage,damagetotheengine,ordamagetothe
emissionssystem.
g027243
A
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Figure9
CheckingtheEngine-OilLevel
Beforeyoustarttheengineandusethemachine,check
theoillevelintheenginecrankcase;refertoCheckingthe
Engine-OilLevel(page35).
BreakinginaNewMachine
Newenginestaketimetodevelopfullpower.Mowerdecks
anddrivesystemshavehigherfrictionwhennew ,placing
additionalloadontheengine.Allow40to50hoursof
break-intimefornewmachinestodevelopfullpowerand
bestperformance.
18
ThinkSafetyFirst
OperatingSafety
Pleasecarefullyreadallofthesafetyinstructionsanddecals
inthesafetysection.Knowingthisinformationcouldhelp
you,yourfamily,pets,orbystandersavoidinjury.
DANGER
Mowingonwetgrassorsteepslopescancause
slidingandlossofcontrol.
Wheelsdroppingoveredgescancauserollovers,
whichmayresultinseriousinjury,death,or
drowning.
Alossoftractionisalossofsteeringcontrol.
Toavoidlossofcontrolandpossibilityofrollover:
Donotmowneardrop-offsornearwater.
Donotmowslopesgreaterthan15degrees.
Reducethespeedanduseextremecautionon
slopes.
Whenmowingslopes,graduallyworkfrom
lowertohigherareasontheincline.
Avoidsuddenturnsorrapidspeedchanges.
Turnup,intoaninclinewhenchanging
directionsonslopes.Turningdowntheslope
reducestraction.
Attachmentschangethehandlingcharacteristics
ofthemachine.Useextracautionwhenusing
attachmentswiththemachine.
Figure10
1.Safezone—usethe
TimeCutterhere
3.Water
2.Useawalk-behindmower
and/orhandtrimmernear
drop-offsandwater.
CAUTION
Thismachineproducessoundlevelsinexcessof85
dBAattheoperatorsearandcancausehearingloss
throughextendedperiodsofexposure.
Wearhearingprotectionwhenoperatingthis
machine.
Theuseofprotectiveequipmentforeyes,ears,hands,feet,
andheadisrecommended.
G009027
1
2
Figure11
1.Wearsafetyglasses
2.Wearhearingprotection
19
UnderstandingtheSafety-Interlock
System
WARNING
Ifsafety-interlockswitchesaredisconnectedor
damaged,themachinecouldoperateunexpectedly
causingpersonalinjury.
Donottamperwiththeinterlockswitches.
Checktheoperationoftheinterlockswitches
daily,andreplaceanydamagedswitchesbefore
operatingthemachine.
Thesafety-interlocksystemisdesignedtopreventtheengine
fromstartingunless:
Thebladesaredisengaged.
Themotion-controlleversareintheparkposition.
Thesafety-interlocksystemalsoisdesignedtostoptheengine
wheneverthecontrolleversareoutoftheparkpositionand
yourisefromtheseat.
TestingtheSafety-InterlockSystem
Testthesafety-interlocksystembeforeyouusethemachine
eachtime.Ifthesafetysystemdoesnotoperateasdescribed
below,haveanAuthorizedServiceDealerrepairthesafety
systemimmediately.
1.Whilesittingontheseat,withthecontrolleversinpark
position,andmovetheblade-controlswitchtoOn.
2.Trystartingtheengine;theengineshouldnotcrank.
3.Whilesittingontheseat,movetheblade-control
switchtoOff.
4.Moveeithermotion-controllevertothecenter,
unlockedposition.
5.Trystartingtheengine;theengineshouldnotcrank.
6.Repeatwiththeothermotion-controllever.
7.Whilesittingontheseat,movetheblade-control
switchtoOff,andlockthemotion-controlleversin
theparkposition.
8.Starttheengine.
9.Whiletheengineisrunning,engagetheblade-control
switch,andriseslightlyfromtheseat.
Note:Theengineshouldstop.
10.Whilesittingontheseat,movetheblade-control
switchtoOff,andlockthemotion-controlleversin
theparkposition.
11.Starttheengine.
12.Whiletheengineisrunning,movethemotion-control
leverstothecenter,unlockedposition,engagethe
blade-controlswitch,andriseslightlyfromtheseat.
Note:Theengineshouldstop.
StartingtheEngine
Note:Awarmorhotenginemaynotrequirechoking
(Figure12).
Important:Donotengagethestarterformorethan
10secondsatatime.Iftheenginefailstostart,allowa
60-secondcool-downperiodbetweenattempts.Failure
tofollowtheseinstructionscandamagethestarter
motor.
g027535
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F
Figure12
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Toro TimeCutter ZS 5000 Riding Mower User manual

Category
Lawnmowers
Type
User manual
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