SportsArt E872MU Owner's manual

Brand: SportsArt

Model: E872MU

Type: Owner's manual

Sports Art Industrial Co., Ltd. TUV-CERT ISO 9001/9002 Certied Quality Products 2012.11.28

ICARE E872MU

Body Weight Support System’s Manual

ICARE E872MU OWNER’S MANUAL CONTENTS

1. INTRODUCTION .............................................................................. 2

2. SAFETY PRECAUTIONS ................................................................ 3

3. ASSEMBLE THE PRODUCT .......................................................... 5

STEP 1 Install the Boom Assembly ..................................................... 5

STEP 2 Install the Leg Frame ............................................................. 6

STEP 3 Install the Hand Rail ............................................................... 7

STEP 4 Attach the Body Weight Support System to the E872MA ....... 8

STEP 5 Install the Compressor and Connections .............................. 10

4. OPERATE THE PRODUCT ............................................................. 11

OPERATION Lift Force Gauge and Lift Force Adjustment Knob ......... 11

OPERATION Activation Switch and Seat Adjustment Switch .............. 12

5. MAINTENANCE ............................................................................... 13

Body Weight Support System Electrical Diagram ................................ 13

Body Weight Support System Pneumatic Diagram .............................. 13

Maintenance Schedule ......................................................................... 14

6. LIST OF PARTS ............................................................................... 15

7. LIST OF PARTS DIAGRAM ............................................................. 17

1. INTRODUCTION

Congratulations on your purchase of the SportsArt ICARE E872MU Body

Weight Support System. Made through a partnership between Madonna

ICARE and SportsArt Fitness, this product was built specically for physical

rehabilitation.

Before this product is assembled or operated, we recommend that you

familiarize yourself with this manual. Understanding the correct methods of

assembly and operation will help ensure that exercisers obtain their goals

safely and successfully. Parts of this assembly procedure will require three

people.

2. SAFETY PRECAUTIONS

Safety was an important consideration in the design of the SportsArt Fitness ICARE

E872MU Body Weight Support System. However, during the use of the physical

rehabilitation elliptical trainer and the Body Weight Support System, you must pay

careful attention to safety.

● For safety, operate this product only as instructed, and install only SportsArt parts

onto this product.

● Assemble and operate the Body Weight Support System on a solid, level

surface; DO NOT use it outdoors or near water.

● Check the Body Weight Support System before every use. Make sure all

parts are assembled, and all fasteners are tightened. DO NOT use the Body Weight

Support System if the unit is not fully assembled or if fasteners are loose or worn.

● Wear proper workout clothing; DO NOT wear loose clothing. DO NOT wear

shoes with leather soles or high heels. Tie all long hair back. Do not go barefoot on

this product.

● Please keep away from moving parts. Do not place hands on any moving or

operating parts. The product may not stop immediately if foreign objects block

moving parts.

● Before turning off the power, please let this physical rehabilitation elliptical trainer

stop completely. Do not unplug the power cord during operation.

● Do not rock this product. Please be careful in mounting and dismounting

the unit.

● If this product is damaged in any way, stop operating it. If this product has

any issue or is broken, notify the SportsArt service department.

● DO NOT use accessories or parts that are not specically recommended

by the manufacturer. Such parts might cause injuries or cause the unit to

fail.

● Never drop or insert any object into any opening of the product.

● Please operate this product in an area with good air circulation. Keep it

away from chemicals and ammable items. Keep it far from sprinklers and

damp areas.

● All users must be supervised at all times while using this product.

● Children should never be allowed to play on or near the product.

● Maximum unloading weight for this product is 180 kg, 400 lb.

● Before activating the Body Weight Support feature, use the adjustment

knob to set the lift to an appropriate weight. It is better to start at a low lifting

force and increase after activated.

● This product requires an adequate dedicated power outlet and power

supply of 20A/110VAC (for 10A/220V). Keep the power cord free from hot

surfaces.

2. SAFETY PRECAUTIONS (CONTINUED)

● Check all cables and harnesses before each use. Should you nd any

signs of wear or defect in the cable or pulley assembly, immediately call

SportsArt service for repairs or service. Should you nd any signs of defect

in the harness, contact the harness manufacturer.

● Ensure proper harness t prior to and during use of the device. Please

refer to the harness manufacturer’s instructions to ensure that the harness

properly ts the patient.

● Inproper grounding presents a shock hazard. If you have any ques-

tions, have a qualied electrician inspect the power supply outlet for proper

grounding.

● Only use the compressor that comes with the product, do not replace the

compressor with any other compressors.

● Never clean the compressor with liquids or solvents when cleaning. Dis-

connect the machine from the electricity supply by removing the plug and

use a damp cloth only

● The compressor must be placed on a stable surface

● The compressor is designed for air compression only and must never be

used for any other type of gas

● Please do not attempt to modify the power cord. Adequate power supply

must be provided. If the plug does not match the outlet, have a qualied

electrician inspect and modify the power supply.

● Before using this product, secure the safety straps in place. Hold the

handles and stand erect.

● After exercising, please remove the power cord from the power outlet.

To avoid the risk of electrical shock, remove the power cord from the power

outlet before cleaning or performing maintenance work.

Warning

● If you feel any pain or abnormal sensation, STOP YOUR WORKOUT

and consult your physician immediately. Work within your recommended

exercise level. DO NOT work to exhaustion. Before beginning any exercise

program, you should consult with your doctor. It is recommended that you

undergo a complete physical examination.

● Only qualied technicians are permitted to contact electrical components,

for instance, circuit boards. This product can carry an electrical charge even

when the product is not in use and the power cord has been removed from

the power source. After turning off the product, wait for ve minutes before

disconnecting the power cord from the power outlet. Only after taking such

precautions should one remove the cover and contact components.

3. ASSEMBLE THE PRODUCT

STEP 1 Install the Boom Assembly

(a) Remove mast assembly and boom assembly from packaging. Use care

while handeling the assembly; these sections are connected by a cable.

(b) Lay mast assembly on ground. Slide boom assembly down onto mast

tube, align bolt holes.

rings (Note: the hardware shown below is not to scale.)

(d) Check cable to ensure it is properly seated in the pulley groves.

IC1046

MAST ASSEMBLY

IC1065

IC01-023

IC1048

IC1047

IC1059

BOOM ASSEMBLY

1/4" Lock

Washer

IC1046

1/4-20 x 3/4"

BHCS

IC1065

Clevis Pin

Ø1/4 x 3/4"

IC1047

IC01-023

Boom

Shear Pin

IC1048

1/4" SAE

Washer

IC1059

Ø3/8

E-Clip

STEP 2 Install the Leg Frame

(a) Unpack both legs, slide legs into frame.

(b) Connect air lines. Firmly press loose end of hose into fitting with matching

hose.

FRAME LEG

IC1040

IC1049

IC1044

IC1056

IC1041

5/16-18

Nylock Nut

IC1040

5/16-18 x 2.75"

Carriage Bolt

IC1041

5/16-18 x 2"

FHCS

IC1044

IC1049

5/16 SAE

Flat Washer

IC1056

Finish Plug

Ø5/8"

STEP 3 Install the Hand Rail

(a) Insert carriage bolts through lowest hole on each side of the mast

assembly. Add washer on opposite side and finger tighten nut.

(b) Slide hand rail into frame.

5/16-18 x 2.75"

Carriage Bolt

IC1044

IC1040

IC1049

HAND RAIL

IC1040

IC1049

5/16 SAE

Flat Washer

IC1044

5/16-18

Nylock Nut

(d) Slightly lift hand rail until all holes align. Insert flat head screws through

middle hole.

(e) Insert carriage bolts into upper holes. Add washers and nuts on opposite

side, tighten all.

(f) Insert two black finish plugs in middle holes.

STEP 4 Attach Body Weight Support System to E872MA

(a) Remove elliptical base cap on each side, lift up to remove.

(b) Carefully slide Body Weight Support System forward over E872MA

elliptical. Line up Body Weight Support System hole with threaded boss on

E872MA elliptical.

Warning: Consult the manual and follow all assembly instructions

carefully. Please note that incorrect assembly may present a danger to

the exerciser, will damage the elliptical and void the warranty.

REMOVE

ALIGN HOLES

STEP 4 Attach Body Weight Support System to E872MA

(d) Slide overturn strap under E872MA elliptical and on top of the Body

Weight Support System legs. Two people will need to lift the front of the

elliptical while the third slides the overturn strap into place.

OVERTURN STRAP

M10x1.5

Hex Bolt x 75mm

IC1050

IC1043

IC1051

IC1088

IC1042

1/4-20

Nylock Nut

IC1050

IC1043

IC1051

3/8 USS

Washer

IC1042

1/4-20 x 5/8"

Carriage Bolt

(e) Insert hardware as shown, tighten.

(f) Slide on elliptical half base caps.

STEP 5 Install the Compressor and Connections

(a) Unpack compressor and read instructions. Place compressor in front

of machine. Locate provided black airline. Plug one end of the airline into

compressor, and other end into the fitting found on front of Body Weight

Support System leg.

(b) Locate the 10ft extension cord. One end will plug into the short section of

cord hanging from the bottom on the Body Weight Support System.

power strip. (Note: It is required to plug the ICARE E872MA Elliptical power

cord into a separate power source to guarantee the performance.)

IC1001

IC1036

IC1018

IC1019

4. OPERATE THE PRODUCT

Before activating the Body Weight Support System, use the adjustment knob to set

the lift to an appropriate weight. It is better to start at a low lifting force and increase

after activated.

OPERATION Lift Force Gauge

Outer display indicates lifting force, in pounds. Inner gauge designates correlating air

pressure. Typical applications require a lift force of less than 60% of the user weight.

Do not attempt to provide over 400lbs of support.

OPERATION Lift Force Adjustment Knob

Turn clockwise to increase lifting force. Turn counterclockwise to decrease lifting force.

Adjustments will be displayed simultaneously on lift force gauge. The lifting force can be

adjusted at any time, whether the Body Weight Support feature is activated or not.

LIFT FORCE GAUGE

UNWEIGHT ACTIVATION SWITCH

LIFT FORCE ADJUSTMENT KNOB

SEAT ADJUSTMENT SWITCH

OPERATION Activation Switch

When in the “off” position the lifting cable can be lowered with minimal resistance,

the cable will not retract up. When turned to the “on” position the cable will begin to

retract. It will pull up with a force that correlates to the lift force gauge.

OPERATION Seat Adjustment Switch

Used to raise or lower the seat. Switch will automatically disable when upper or

lower limit is reached.

LIFT FORCE GAUGE

UNWEIGHT ACTIVATION SWITCH

LIFT FORCE ADJUSTMENT KNOB

SEAT ADJUSTMENT SWITCH

5. MAINTENANCE

5-15P x C13, 10 ft

IC1018

C13 x C14, 6.5 ft

IC1020

ACTUATOR

IC1010

IC1057

4x - Ø5/8" GROMMET

CONTROL BOX

IC1021

SHIELDED

BUTT SPLICE

4x - IC1062

IC1066

HEAT SHRINK

ROCKER SWITCH

IC1055

SPADE TERMINAL

3x - IC1061

4 CONDUCTOR, 18 AWG

A BC

2.5 AMP FUSE

5mm x 20mm

IC1017

BLOCK Qty Part Number

A 1 IC1016

B 1 IC1012

C 3 IC1014

D 2 IC1015

Fitting Qty Part Number

A 7 IC1024

B 1 IC1025

C 5 IC1026

D 2 IC1027

E 1 IC1028

F 1 IC1029

G 1 IC1030

H 1 IC1031

I 1 IC1032

J 2 IC1033

K 1 IC1034

Compressor

Air Reservoir

Cylinder

EXHAUST

IC1002

IC1001

VALVE

IC1022

GAGE

IC1003

IC1009

CONTROL BOX

OUT

REGULATOR

IC1023

IC1060

IC1090

Body Weight Support System Electrical and Pneumatic Diagram

Parts Week Month 1/2Year Notes

Lift cable

Inspect for detarioration.

Actuator cord

Inspect for damage or wear.

Carabiner

Insure the carabiner function

properly and closed fully.

Safety strap

Inspect for wear and fraying.

Pulley

Ensure pulleys are free spinning.

Cable system

Inspect the lift cable for wear

(fraying, cuts, or shaving).

Compressor

oil level

Check the oil level shown by the

glass. When the motor is off, the

oil level must correspond to one

shown by the label.

Air outlet

lter

Drain the water collected in the

air outlet lter proceeding as g

6 (make sure the tank is under

pressure).

Air Tank

Remove the condensate that

has collected in the air tank.

To empty the tank, put it under

pressure, take the compressor

to a place where the water will

not damage the oor, tip the

compressor slightly forward and

open the tap (Fig. 7).

Compressor

effeciency

Check possible connector

slackening, pressure hose wear,

screws tightening, electric circuit

efciency. etc.

Clean

Compressor

Clean the compressor with a

soft cloth. Dust and dirt prevent

the compressor from cooling.

Filter reducer

Check the lter reducer and its

part to optimize efciency.

Safety Valve

Shown (Fig. 8) Pulling the ring

gently when there is pressure in

the tank.

Oil

Total replacement of oil.

Maintenance Schedule

PART# DESCRIPTION QT Y.

IC01-009 Cable Retainer 2

IC01-010 Plastic Pin Spacer, Style 3 1

IC01-013 Hand Rail 1

IC01-017 Overturn Strap 1

IC01-019 Plastic Pin Spacer, Style 1 2

IC01-021 Seat Transition Plate 1

IC01-023 Boom Shear Pin 1

IC01-024 Cylinder Clevis Pin 1

IC01-025 Pulley Clevis Pin, Long 1

IC01-026 Pulley Clevis Pin, Short 1

IC01-030 Plastic Pin Spacer, Style 2 3

IC01-031 Actuator Clevis Pin 2

IC01-033 Gauge Alignment Clip 1

IC01-201 Frame Leg, Le 1

IC01-202 Frame Leg, Right 1

IC01-203 Mast Frame 1

IC01-204 Boom Extension Frame 1

IC01-205 Chair Li Base 1

IC01-206 Control Box 1

IC01-207 Harness Spreader Bar 1

IC1001 Panther Silent Air Compressor 1

IC1002 Ø2.5” Double Acting Cylinder 1

IC1003 Ø1.5” Air Reservoir x 28” 1

IC1004 Clevis Rod End 1

IC1004-02 Ø3/8 Clevis Pin (Rod End) 1

IC1005 Linear Rail 2

IC1006 Linear Carriage 8

IC1007 Cable Assembly 1

IC1007-02 Ø1/4 Clevis Pin (Cable Assembly) 1

IC1008 Nylon Pulley 2

IC1009 Ø2.5” Pressure Gauge 1

IC1010 12” Linear Actuator 1

IC1011 Seat w/ Armrest 1

IC1016 Fuse Block 1

IC1017 2.5 Amp Fuse 1

IC1018 Power Cord, 5-15P x C13, 10 1

IC1019 Power Strip 1

IC1022 Pneumatic Valve 1

IC1023 Pneumatic Regulator 1

IC1032 Air Fitting, Bulkhead Ø1/4 1

IC1036 Ø3/8 Air Line x 8, Black 1

IC1038 Seat Swivel 1

6. LIST OF PARTS

6. LIST OF PARTS (CONTINUED)

IC1032 Air Fitting, Bulkhead Ø1/4 1

IC1036 Ø3/8 Air Line x 8, Black 1

IC1038 Seat Swivel 1

IC1039 M6-1 x 10mm BHCS, Zinc 16

IC1040 5/16-18 x 2.75” Carriage Bolt, Zinc 4

IC1041 5/16-18 x 2” FHCS, Zinc 2

IC1042 1/4-20 x 5/8” Carriage Bolt, Zinc 6

IC1043 1/4-20 Nylock Nut 6

IC1044 5/16-18 Nylock Nut 6

IC1045 1/4-20 x 3/8” BHCS, Zinc 18

IC1046 1/4-20 x 3/4” BHCS, Zinc 4

IC1047 1/4” Lock Washer, Zinc 8

IC1048 1/4” SAE Flat Washer, Zinc 4

IC1049 5/16” SAE Flat Washer, Zinc 6

IC1050 M10x1.5 Hex Bolt, Zinc 75mm 2

IC1051 3/8 Washer USS, Zinc 2

IC1052 5/16-18 Nut, Zinc 4

IC1054 Slide on Grip 21” 2

IC1055 Rocker Switch SPDT 1

IC1056 Finish Plug, Ø 5/8” 2

IC1057 5/8” Hole Grommet 3

IC1058 Ø1/2 E-Clip, Zinc 6

IC1059 Ø3/8 E-Clip, Zinc 8

IC1063 Neoprene Rubber Edge 2

IC1064 Rectangle Tube Cap 2

IC1065 Clevis Pin, Ø1/4 x 3/4” 1

IC1068 Chain Size 1/4, Zinc 2

IC1069 Carabiner Ø3/8, Zinc 6

IC1070 Din Rail 1

IC1071 Web Sling, 1” x 3’ Eye-Eye, Nylon 1

IC1072 1” Ubolt w/ Plate, Zinc 1

IC1074 ICARE Decal 2

IC1075 ICARE by SportsArt Decal 2

IC1076 Control Box Label 1

IC1077 Safety Label 1

IC1082 5/16-18 x 3/4” SHCS, Black Oxide 4

IC1083 5/16” Lock Washer, Zinc 4

IC1084 Serial Number Plate 1

IC1085 1/4-20 x 3/8” BHCS, Zinc 5

IC1086 Ø5/16 Steel Wire Clip, Zinc 3

IC1088 Elliptical Half Base Cap 2

IC1089 Ø1/8” Rivet x .18 Grip, Aluminum 2

7. LIST OF PARTS DIAGRAM

IC1019

IC01-203

IC1058

IC1002

IC1004

IC1058

IC01-010

IC01-025

IC01-009

IC1008

IC1074

IC01-204

IC01-030

IC1058

IC01-026

IC01-009

IC1071

IC01-207

IC1011

IC01-021

IC01-017

IC1050

IC1051

IC1059

IC1004-02

IC1007

IC1059

IC01-023

IC1047

IC1046

IC1068

IC1069

IC1003

IC01-013

IC1056

IC1040

IC1041

IC1063

IC1043

IC1038

IC1045

IC1082

IC01-205

IC1042

IC1075

IC01-201

IC1042

IC1064

IC1043

IC01-030

IC01-024

IC01-019

IC1072

IC1052

IC1010

IC1007-02 IC1069

IC1069

IC1055

IC1022

IC1045

IC01-206

IC1076

IC01-033

IC1023

IC1009

IC1047

IC1044

IC1083

IC01-203

IC1065

IC1017

IC1057

IC1070

IC1006

IC1045

IC1039

IC1048

IC1016

IC1085

IC1032

IC1045

IC1005

IC01-031

IC1059

IC1086

IC1085

IC1077

IC1089

IC1084

IC1088

IC1040

IC1001

IC1018

IC1049

IC1054

IC1036

SportsArt E872MU Owner's manual

SportsArt E872MU Owner's manual

SportsArt E872MU Owner's manual

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