Ferm TTM1008 - FPT2000T Pallettruck Owner's manual

UK

D

NL

F

E

P

I

S

SF

N

DK

USERS MANUAL 02

GEBRAUCHSANWEISUNG 04

GEBRUIKSAANWIJZING 07

MODE D’EMPLOI 09

MANUAL DE INSTRUCCIONES 12

ISTRUÇÕN A USAR 14

MANUALE UTILIZZATI 17

BRUKSANVISNING 19

KÄYTTÖOHJE 22

BRUKSANVISNING 24

BRUGERVEJLEDNING 27

HASZNÁLATI UTASÍTÁS 29

NÁVOD K POUŽITÍ 32

NOVODILA ZA UPORABO 34

INSTRUKSJĘ OBSŁUGI 37

PRIRUČNIK 39

êìäéÇéÑëíÇé èé ùäëèãìÄíÄñàà 42

O  45

Ferm BV • P.O. Box 30159 • 8003 CD Zwolle • The Netherlands • www.ferm.com 0502-25

UK Subject to change

D Änderungen vorbehalten

NL Wijzigingen voorbehouden

F Sous réserve de modifications

E Reservado el derecho de modificaciones

técnicas

P Reservado o direito a modificações

I Con reserva di modifiche

S Ändringar förbehålles

SF Pidätämme oikeuden muutoksiin

N Rett till endringer forbeholdes

DK Ret til ændringer forbeholdes

H Változtatás jogát fenntartjuk

CZ Změny vyhrazeny

SL Predmet sprememb

PL temat do zmiany

RU äÓÏÎ‡ÌËﬂ Ferm ÔÓÒÚÓﬂÌÌÓ ÒÓ‚Â¯ÂÌÒÚ‚Û

ÂÚ ‚˚ÔÛÒÍ‡ÂÏÛ ˛ Â˛ ÔÓÂ‰ÛÍˆË˛.

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GR H   

www.ferm.com

Art.nr. TTM1008

FPT-2000T

H

CZ

SL

PL

HR

RU

GR

HYDRAULIC PALLETTRUCK

THE NUMBERS IN THE FOLLOWING TEXT

CORRESPOND WITH THE PICTURES AT PAGE

51-54

Before using the pallet truck, read these

instructions for use carefully.

TECHNICAL DATA

AREAS OF APPLICATION

The pallet truck is suitable for short goods transport on a

flat and permanent surface such as, for example, in

factories, shops, stations and warehouse floors and has a

load-bearing capacity to a maximum of 2000 kg.

FOR YOUR OWN SAFETY

Safe use of the machine is only possible if you read

the safety instructions and instructions for use fully

and strictly follow the indications described in them.

• Do not use the pallet truck if you are not yet familiar

with the machine.

• Before using the machine, check whether the pallet

truck is occupationally safe. Before use of the

machine, take the warning signs and the indications

on the pallet truck into proper consideration.

• Do not use the pallet truck for transporting persons.

• Only use the pallet truck on a permanent and even

surface. Never use the pallet truck on a slanting

surface.

• Never exceed the maximum carrying capacity of the

pallet truck.

• Before lifting, balance the load properly.

• Keep the area under the lifted load free. Keep people

next to the transported goods at a minimum distance

of 0.6 m.

BEFORE USE

UNPACKING

Remove all parts from the packaging. When unpacking

the machine, you will find the following parts in the box:

• Main part of the pallet truck

• Shaft

• Instructions for use

Check all the parts for transport damage. If you establish

damage or if any parts are missing, inform the dealer

where you bought the machine.

ASSEMBLY

Fig. 3, 5

The pallet truck and the shaft are supplied separately in

order to make the delivery easier.

Only shafts and main parts with the same number

fit properly with each other. The numbers are

situated on the assembly surface and protective cardboard of

both parts.

• Remove the three bolts (611) from the pressure

frame (D151).

• Place the shaft in the pressure frame (D151) and put

the chain (612) and the adjusting bolt (614) through

the holes of the pressure frame (D151) and the pin

(D153).

• Push the three bolts back through the shaft and the

pressure frame and tighten them.

• Raise the lifting platform (D132) and push the

adjusting bolt (614) through the frontmost groove,

then through the adjusting bolt (615) at the bottom

of the lifting platform.

SET-UP

Fig. 1, 3, 5

The control handle (608) can be placed in three

positions (Fig. 1) as follows:

• Lowest position = for lifting the load

• Neutral position = for moving the load

• Highest position = for lowering the load

These positions were already adjusted exactly in the

factory. Before first using the pallet truck or before

starting work the user must test the three positions

again. If a deviation is found, the positions must be

adjusted as follows:

• With the setting at "neutral" and during pumping the

fork can be lifted:

Turn the adjusting nut (615) or the adjusting screw

(D133) clockwise until the forks can no longer be

lifted with the "neutral" setting and during pumping.

• With the setting at "neutral" and during pumping the

fork is lowered:

Turn the adjusting nut (615) or the adjusting screw

(D133) anti-clockwise until the forks no longer

lower during pumping.

• With the setting "lower" the fork does not lower:

Turn the adjusting nut (615) or the adjusting screw

(D133) clockwise until the forks have lowered in this

position in the correct way. Then set the control

handle in the "neutral position" and test the relevant

function again as described above. Check whether

the adjusting nut (615) and the adjusting screw

(D133) have been adjusted properly.

CHECK

Before first using the pallet truck and before every job

respectively, it must be checked whether the pallet truck

is occupationally safe. Check whether all the screws are

fastened properly and the wheels move properly.

Carrying capacity | 2000 kg

Fork length | 1150 mm

Total width | 550 mm

Fork height min./max. | 85 mm / 200 mm

Lifting height | max. 115 mm

Steering wheels | Ø 180 mm

Fork roller | Ø 80 mm

Weight | 68 kg

2 Ferm

Ferm 55

REF.NR. BESCHREIBUNG

D101 PUMPE STAB

D102 SCHEUBE

D103 FEDER

D104 STAUBRING

D105 Y-RING

D106 SCHRAUBE

D107 O-RING

D108 FEDER

D109 SPINDEL DER DÄMPFVENTIL

D110 SITZ DER DÄMPFVENTIL

D111 O-RING

D112 STAHLKUGEL

D113 STÜTZPLATTE DER PUMPE

D114 HALTERRING DER ACHSE

D115 ELASTISCHE STIFT

D116 RAD

D117 RADSPINDEL

D118 STÜTZPLATTE

D119 ÖLVERDICHTUNG

D120 HALTERING DER ACHSE

D121 ABDECKUNG DES LAGERS

D122 LAGER

D123 ELASTISCHE STIFT

D124 STABABDECKUNG

D125 MUTTER

D126 ZUNGESCHEIBE

D127 LAGER

D128 LAGER

D129 FEDER

D130 SCHLAGSTIFT

D131 O-RING

D132 HEBELPLATTE

D133 EINSTELLSCHRAUBE

D134 MUTTER

D135 O-RING

D136 ACHSETÜLLE

D137 GEHÄUSE

D138 STAHLKUGEL

D139 SITZ DER STAHLKUGEL

D140 FEDER

D141 O-RING

D142 SCHRAUBE

D143 O-RING

D144 Y-RING

D145 SPINDEL

REF.NR. BESCHREIBUNG

D146 STAHLKUGEL

D147 KOLBEN STAB

D148 STAUBRING

D149 SCHRAUBE

D150 SPINDEL

D151 DRUCKGESTELL

D152 DRUCKROLLE

D153 SPINDEL

D154 ELASTISCHE STIFT

D155 ELASTISCHE STIFT

D156 BRONZELAGER

D157 UNTERLEGSCHEIBE

D158 BRONZELAGER

404150 O-RING REVISIONSSATZ

54 Ferm

Then pump the pallet truck without a load to its highest

position and then lower it again, thus testing the lifting

function. The pallet truck may only be used when it has

been established that there are no malfunctions.

PUTTING INTO OPERATION

Only use this machine for work which the machine

can actually cope with.

OPERATION

Fig. 2

Before lifting and transporting respectively you must be

sure that the pallet is undamaged and that the load is

equally distributed over the pallet, so that the centre of

gravity lies in the middle of the carrying surface (see Fig. 2).

• Lifting

The lever on the shaft must be in the lowest position

("lift"). Then you make a pumping movement with

the shaft until the truck has reached the desired

lifting height.

• Transport

During transport the lever must be in the neutral

position ("neutral").

• Lowering

In order to lower a load, you pull the lever upwards

("lower").

After finishing transport the load must be unloaded.

MAINTENANCE

• Use oil which is suitable for the existing working

temperatures. For temperatures between -20 and

+45 °C hydraulic oil is recommended.

• As a result of transport or another reason, air can

come into the hydraulic oil. The air in the hydraulic

oil must be removed as follows:

Set the lever in the "lower" position and pump the

shaft a few times.

• Regularly lubricate and grease all moving parts,

especially the bearings of the wheels as well as the

bearings of the shaft.

• Keep a close watch on the seal of the hydraulic unit

and keep up the oil level.

REPAIR OF MALFUNCTIONS

Repair to the pallet truck and adjusting the

overpressure valve may only be carried out by

personnel qualified for this purpose or by a recognized

workplace!

1. The fork cannot be pumped to its maximum

height.

• There is not enough hydraulic oil.

Fill up hydraulic oil.

2. The fork cannot be pumped upwards.

• There is no more hydraulic oil.

Fill up hydraulic oil.

• The hydraulic oil is polluted.

Clean and replace hydraulic oil.

• The position of the adjusting nut (615) is too high or

the adjusting screw (D133) has been fastened too

tightly, so that the pump valve continuously remains

open.

Adjust the adjusting nut (615) or the adjusting screw

(D133).

• There is air in the hydraulic oil.

Remove the air (see under "Maintenance")

3. The fork will no longer lower.

• The piston rod (D147) or the pump casing is

misshapen.

Replace the piston rod or the pump.

• The fork has remained for too long in the highest

position, as a result of which the piston rod has

become rusty or blocked.

When the machine is standing still, always place the

fork in the lowest position.

• The adjusting nut (615) or the adjusting screw

(D133) are not adjusted properly.

Adjust the adjusting bolt (615) or the adjusting screw

(D133).

4. The fork lowers with a heavy load.

• The hydraulic oil is polluted.

Clean, replace hydraulic oil.

• Parts of the hydraulic system are damaged.

Check for damaged parts and replace them.

• Air has got into the hydraulic oil.

Remove air.

• The point of compression in the hydraulic unit is

worn.

Put in a new point of compression.

• The adjusting nut (615) or the adjusting screw (D13)

are not adjusted correctly.

Adjust the adjusting nut (615) or the adjusting screw

(D133).

SERVICE INSTRUCTIONS

• Keep the instructions for use and any accessories in

the original packaging. In this way you will always

have all the information and parts within reach.

• Ferm machines undergo a strict quality control.

Should malfunctioning occur despite this, contact

your Ferm dealer.

•A short description of the defect shortens the time

spent looking for the defect and the repair time.

During the term of guarantee, you must always

present the proof of purchase and guarantee

together with the machine.

• In so far as it does not concern a repair under

guarantee, we will always charge you the repair

costs.

If you open the machine yourself, your right to the

guarantee is cancelled.

• In order to prevent damage during transport, the

machine must be properly packed or the original

packaging must be used. The guarantee does not

cover transport costs.

Ferm 3

Fig. 5

CONDITIONS OF GUARANTEE

• The guarantee for this machine is only valid with the

proof of purchase and the certificate of guarantee. If

you wish to claim on this guarantee or you wish to

have something repaired, you must contact your

dealer.

• Damage to the machine, which has occurred as a

result of material or factory faults is replaced or

repaired free of charge.

• Damage which has occurred as a result of normal

wear, overloading or inexpert use of the machine are

excluded from the guarantee.

We declare under our sole responsibility that this

product is in conformity with the following

standards or standardized documents

prEN1757-2: 1994

in accordance with the regulations:

98/37/EEC

from 01-01-2005

ZWOLLE NL

W. Kamphof

Quality department

HYDRAULISCHEN

GABELHUBWAGEN

DIE NUMMERN IM NACHFOLGENDEN TEXT

KORRESPONDIEREN MIT DEN ABBILDUNGEN

AUF SEITE 51-54

Lesen Sie diese Gebrauchsanweisung gut durch,

bevor Sie der Gabelhubwagen benutzen.

TECHNISCHE DATEN

EINSATZBEREICH

Der Gabelhubwagen ist geeignet für den kurzen

Gütertransport auf ebenem und festem Boden wie z.B.

in Fabriken, Geschäften, Bahnhöfen und Lagerhäusern

bis zu maximal 2000 kg. Alle anderen Verwendungen

sind ausschließlich ausgeschlossen.

ZU IHRER SICHERHEIT

Gefahrlose Behandlung mit der Ma-schine ist nur

möglich, wenn Sie die Sicherheitshin-weise und

Bedienungsanleitung vollständig lesen und die darin

enthaltenen Anweisungen streng befolgen.

• Den Gabelhubwagen nicht verwenden wenn Sie sich

noch nicht mit der maschine vertraut gemacht

haben.

• Vor dem Arbeitsbeginn muß sichergestellt werden,

daß der Hubwagen einen betriebssicheren Zustand

hat. Warnzeichen und Hinweise auf der Maschine

müssen vor der Benutzung gut beachtet werden.

• Der Hubwagen darf nicht als Personentransport-

mittel verwendet werden.

• Benutzen Sie den Hubwagen nur auf festem und

ebenem Boden. Hubwagen nie auf einem schrägen

Boden verwenden.

• Überschreiten Sie nicht die max. Tragfähigkeit des

Hubwagens.

• Balancieren Sie die Last vor dem Anheben sorg-fältig aus.

• Halten Sie den Bereich unter der angehobenen Last

frei. Personen neben den transportierten Gütern

mindestens 0,6 m davon fernhalten.

Tragfähigkeit | 2000 kg

Gabellänge | 1150 mm

Gesamtbreite | 550 mm

Gabelhöhe min./max. | 85 mm/200 mm

Hubhöhe | max. 115 mm

Lenkräder | Ø 180 mm

Gabelrollen | Ø 80 mm

Gewicht | 68 kg

CE

ı

DECLARATION OF CONFORMITY

(

UK

)

4 Ferm Ferm 53

Fig. 4

REF.NR. BESCHREIBUNG

D201 SCHRAUBE

D202 ÖL-HALTER

D203 PENDELARM

D204 ELASTISCHE STIFT

D205 HALTERRING DER ACHSE

D206 VERBINDUNGSFUGE

D207 KURZE WELLE

D208 GERADE GEWINDEWELLE

D209 MUTTER

D210 STIFT

D211 LANGE WELLE

REF.NR. BESCHREIBUNG

D212 KURZE WELLE

D213 ELASTISCHE STIFT

D214 KURZE WELLE

D215 GESTELL DER GABELRÄDER

D216 ELASTISCHE STIFT

D217 RADWELLE

D218 GABELGESTELL

D219 SCHEIBE

D220 LAGER

D221 GABELRAD

D222 WIPPE

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