3
INTRODUCTION ............................................................................................................................................................................................................5
SYSTEM REQUIREMENTS & OPERATIONS GUIDELINES ...................................................................................................................... 5
PLUMBING ....................................................................................................................................................................................................................5
ELECTRICAL ..................................................................................................................................................................................................................5
PRE-FILTRATION .........................................................................................................................................................................................................5
INSTALLATION ................................................................................................................................................................................................................5
INSTALL TIPS ................................................................................................................................................................................................................5
SPOT ZERO WIRING ................................................................................................................................................................................................. 7
STARTUP ............................................................................................................................................................................................................................. 8
NORMAL OPERATION & MAINTENANCE ...................................................................................................................................................8
PRE-FILTER PRESSURE GAUGES ........................................................................................................................................................................ 8
PRODUCT FLOW METER & CONCENTRATE FLOW METER ...............................................................................................................8
RECYCLE VALVE ..........................................................................................................................................................................................................8
STARTUP .........................................................................................................................................................................................................................8
MEMBRANE TEMPERATURE CORRECTION FACTOR ............................................................................................................................. 9
MEMBRANE PERFORMANCE INSTRUCTIONS .......................................................................................................................................... 10
MEMBRANE CHEMICAL CLEANING PROCEDURE .................................................................................................................................10
MEMBRANE REMOVAL & REPLACEMENT ...................................................................................................................................................10
MEMBRANE IDENTIFICATION ............................................................................................................................................................................ 11
WEEKLY MAINTENANCE .......................................................................................................................................................................................11
OPERATION DO’S AND DO NOT’S ..................................................................................................................................................................11
SPOT ZERO UNIT AND SPARE PARTS ............................................................................................................................................................12
REVERSE OSMOSIS TROUBLESHOOTING .................................................................................................................................................... 16
MEMBRANE ELEMENT ION REJECTION RATES .....................................................................................................................................16
MEMBRANE TEMPERATURE CORRECTION FACTOR .......................................................................................................................... 17
SPOT ZERO FRESH WATER 120/220VAC SYSTEM ................................................................................................................................ 18
WATER FILTRATION RANGE & SIZING TABLE ..........................................................................................................................................19
INTRODUCTION ..........................................................................................................................................................................................................21
SPECIFICATIONS .....................................................................................................................................................................................................21
FRONT PANEL CONTROLS AND INDICATORS .....................................................................................................................................21
INSTALLATION ..........................................................................................................................................................................................................21
PHYSICAL INSTALLATION .................................................................................................................................................................................22
TERMINAL STRIP, JUMPER AND ADJUSTMENT LOCATIONS ......................................................................................................22
POWER WIRING .......................................................................................................................................................................................................22
PUMP AND VALVE RELAY OUTPUTS .......................................................................................................................................................... 22
RO PUMP WIRING ..................................................................................................................................................................................................22
SAMPLE WIRING ......................................................................................................................................................................................................22
STANDARD SETPOINTS ........................................................................................................................................................................................23
DISPLAYING OR CHANGING SETPOINTS ................................................................................................................................................23
SYSTEM OPERATION ............................................................................................................................................................................................23
GENERAL OPERATION ......................................................................................................................................................................................... 23
DISPLAY ........................................................................................................................................................................................................................23
OPERATING STATUS MESSAGES ................................................................................................................................................................... 23
TDS/CONDUCTIVITY ............................................................................................................................................................................................23
OPERATING HOURS .............................................................................................................................................................................................. 23
TEMPERATURE ..........................................................................................................................................................................................................23
WARNING MESSAGES .........................................................................................................................................................................................24
TANK FULL OPERATION .....................................................................................................................................................................................24
TANK FULL RESTART .............................................................................................................................................................................................24
TANK FULL OVERRIDE .........................................................................................................................................................................................24
PRESSURE FAULT ....................................................................................................................................................................................................24
AUTO RESET ............................................................................................................................................................................................................... 24
TABLE OF CONTENTS
SZ 2000 - SZ 3000
RO Controller