Rinnai E60SRP Installation guide

E60SRP
Rinnai
Brand
Rinnai
Model
E60SRP
Category
Water heaters & boilers
Type
Installation guide
8U.51.61.00 / 03.16 Changes reserved.
Installation & Servicing
Instructions
High eciency condensing gas boiler
E60SRN/E85SRN/E110SRN
E60SRP/E85SRP/E110SRP
- Do not store or use gasoline or other ammable vapors and
liquids in the vicinity of this or any other appliance.
- WHAT TO DO IF YOU SMELL GAS
- Do NOT try to light any appliance.
- Do NOT touch any electrical switch.
- Do NOT use any phone in your building.
- Immediately call your gas supplier from a neighbor’s phone.
Follow the gas supplier’s instructions.
- If you cannot reach your gas supplier, call the re department.
CAUTION!
Read this manual thoroughly before installing, servicing, putting
into operation or using this boiler and vent system.
WARNING!
Improper installation, adjustment, alteration, service or
maintenance can cause property damage, personal injury
(exposure to hazardous materials) or loss of life. Refer to the
user's information manual provided with this boiler. Installation
and service must be performed by a licensed professional, service
agency or the gas supplier (who must read and follow the supplied
instructions before installing, servicing, or removing this boiler).
CAUTION!
The user manual is part of the documentation that is delivered
to the installation's operator. Go through the information in this
manual with the owner/operator and make sure that they are
familiar with all necessary operating instructions.
NOTICE!
Installation and service must be performed by a qualied
installer, service technician or the gas supplier.
In the Commonwealth of Massachusetts this boiler must be
installed by a licensed Plumber or Gas Fitter.
WARNING!
If you do not follow these instructions exactly, a re or explosion
may result causing property damage, personal injury or loss of life.
These instructions to be retained by user.
Address: 103 International Drive, Peachtree City, GA, 30269
Toll-free: 1-800-621-9419 • Fax: 678-829-1666 • www.rinnai.us
Pictured: E60SRN, E85CRN, E110CRN
E60SRP, E85CRP, E110CRP
Wall-hung Condensing Boilers:
E60SR, E85SR, E110SR
Installation & Servicing Instructions Rinnai E-Series
2
Contents of instructions
These installation instructions contain important information for the safe installation, start-up and maintenance of
boilers with capacities 60,000 through 110,000 BTU/hr.
These installation instructions are intended for licensed professionals, who have the necessary knowledge and
are approved for working on heating and gas systems.
Subject to technical changes
Changes may be made without notice to the illustrations, process steps and technical data as a result of our policy
of continuous improvement.
Updating of documentation
Please contact us if you have any suggestions for improvements or corrections.
California Proposition 65 lists chemical substances known to the state to cause cancer, birth defects, death,
serious illness or other reproductive harm. This product may contain such substances, be their origin from fuel
combustion (gas, oil) or components of the product itself.
1 Safety and general instructions ........................................................4
1.1 Designated use ...................................................................4
1.2 Hazarddenitions ................................................................4
1.3 Symboldenitions ...............................................................4
1.4 The following instructions must be followed ........................5
1.5 Follow these instructions for the space heating water .........6
1.6 Tools, materials and additional equipment ..........................6
1.7 Relevant Installation, Service and User manuals ................7
1.8 Disposal ...........................................................................7
2 Regulations and guidelines ..............................................................7
3 Description of the boiler ...................................................................8
4 Packaging and transportation ..........................................................9
4.1 Scope of delivery .................................................................9
4.2 Transportation .....................................................................9
5 Installation .........................................................................10
5.1 Requirements for the installation room .............................10
5.2 Fitting the boiler .................................................................11
5.3 Dimensions ........................................................................12
5.3.1 Clearances from boiler ......................................................13
5.4 Technicalspecications .....................................................14
6 Connecting the boiler .....................................................................15
6.1 Central heating system ......................................................15
6.1.1 Safety valve .......................................................................20
6.1.2 Lowwatercuto ...............................................................20
6.2 Boiler expansion tank ........................................................20
6.3 Underoorheatingsystem(plasticpipes) ...........................20
6.4 Gas supply connection ......................................................20
6.4.1 Gas connection with natural gas .......................................21
6.4.2 Gas connection with propane gas .....................................22
6.5 Condensate drain pipe ......................................................23
6.6 Vent system and air supply system ...................................24
6.6.1 Intake / Exhaust Guidelines ...............................................24
6.6.2a Examples vent and air supply systems (parallel) ..............26
6.6.2b Examplesventandairsupplysystems(lowprolePP) ....27
6.6.2c Examples vent and air supply systems (PP Twin pipe
and Flex) .........................................................................28
6.6.2d Boiler Exhaust Vent Hanfer and Support (Rigid Pipes) .....29
6.6.3 Installation of the vent system ...........................................31
6.6.3.1 Conversion from parallel to concentric vent system ..........32
6.6.3.2 Installingairlter...............................................................32
6.6.4 Vent/air intake terminal position ........................................33
6.6.5 Direct vent closet and alcove installation ........................35
6.6.6 Dimensioning of the exhaust and air intake duct .............36
6.6.7 Combustion air and vent piping lengths. ...........................37
6.6.8 Calculation of compensation factor ...................................38
6.6.9 Room Air System (indoor combustion air) .........................39
Installation & Servicing Instructions Rinnai E-Series
3
Content
7 External domestic hot water tanks .................................................42
8 Electrical connections ....................................................................43
9 Boiler controls .........................................................................47
9.1 Explanation of the function buttons ...................................48
10 Starting up: Filling and de-aerating the boiler and installation .......49
10.1 Requirements of the water system ....................................49
10.2 Filling the heating system ..................................................50
11 Adjustments .........................................................................53
11.1 Altering adjustments ..........................................................53
11.2 Activating factory settings (green button function) ...........56
12 Isolating the boiler .........................................................................56
13 Commissioning .........................................................................57
13.1 Testing for gas leaks ..........................................................58
13.2 TestingtheIgnitionSafetyshutodevice .........................58
13.3 Checking the O
2
.................................................................59
13.4 Measuring the ionization current .......................................60
13.5 Installing the casing ...........................................................60
14 Maintenance .........................................................................61
14.1 Periodic examination of venting systems and boiler .........61
14.2 Inspection .........................................................................61
14.2.1 Visual inspection for general signs of corrosion ................62
14.2.2 Measuring the ionization current .......................................62
14.2.3 Measuring the inlet gas pressure ......................................62
14.2.4 Testing for gas leaks ..........................................................62
14.2.5 Carrying out a pressure test of the heating system ...........62
14.2.6 Checking venting systems .................................................62
14.3 Maintenance activities .......................................................63
14.3.1 Reset service interval counter ...........................................64
14.4 Limited warranty ................................................................65
15 Parts of the boiler .........................................................................66
16 Blocks and Errors .........................................................................67
16.1 Error indication (short reference) .......................................67
16.2 Blocks .........................................................................68
16.3 Errors .........................................................................69
16.4 Other Errors .......................................................................73
17 Spare parts .........................................................................75
18 Parts list vent system .....................................................................83
Appendix A - Outoor Reset Sensor Data and
Resistance table NTC sensors .......................................86
Appendix B - Optional Accessories
Low Loss Header ...........................................................87
Appendix C - Approved system cleaners, inhibitors and antifreeze .....90
1 Safety and general instructions ........................................................4
1.1 Designated use ...................................................................4
1.2 Hazarddenitions ................................................................4
1.3 Symboldenitions ...............................................................4
1.4 The following instructions must be followed ........................5
1.5 Follow these instructions for the space heating water .........6
1.6 Tools, materials and additional equipment ..........................6
1.7 Relevant Installation, Service and User manuals ................7
1.8 Disposal ...........................................................................7
2 Regulations and guidelines ..............................................................7
3 Description of the boiler ...................................................................8
4 Packaging and transportation ..........................................................9
4.1 Scope of delivery .................................................................9
4.2 Transportation .....................................................................9
5 Installation .........................................................................10
5.1 Requirements for the installation room .............................10
5.2 Fitting the boiler .................................................................11
5.3 Dimensions ........................................................................12
5.3.1 Clearances from boiler ......................................................13
5.4 Technicalspecications .....................................................14
6 Connecting the boiler .....................................................................15
6.1 Central heating system ......................................................15
6.1.1 Safety valve .......................................................................20
6.1.2 Lowwatercuto ...............................................................20
6.2 Boiler expansion tank ........................................................20
6.3 Underoorheatingsystem(plasticpipes) ...........................20
6.4 Gas supply connection ......................................................20
6.4.1 Gas connection with natural gas .......................................21
6.4.2 Gas connection with propane gas .....................................22
6.5 Condensate drain pipe ......................................................23
6.6 Vent system and air supply system ...................................24
6.6.1 Intake / Exhaust Guidelines ...............................................24
6.6.2a Examples vent and air supply systems (parallel) ..............26
6.6.2b Examplesventandairsupplysystems(lowprolePP) ....27
6.6.2c Examples vent and air supply systems (PP Twin pipe
and Flex) .........................................................................28
6.6.2d Boiler Exhaust Vent Hanfer and Support (Rigid Pipes) .....29
6.6.3 Installation of the vent system ...........................................31
6.6.3.1 Conversion from parallel to concentric vent system ..........32
6.6.3.2 Installingairlter...............................................................32
6.6.4 Vent/air intake terminal position ........................................33
6.6.5 Direct vent closet and alcove installation ........................35
6.6.6 Dimensioning of the exhaust and air intake duct .............36
6.6.7 Combustion air and vent piping lengths. ...........................37
6.6.8 Calculation of compensation factor ...................................38
6.6.9 Room Air System (indoor combustion air) .........................39
Installation & Servicing Instructions Rinnai E-Series
4
1 Safety and general instructions
Please observe these instructions in the interest of your own safety.
1.1 Designated use
The boiler is designed for heating water for a central heating system. The boiler is
deliveredwithaburnercontroller(MCBA)pre-installed.Theboilercanbettedwith
aoutdoorresetsensor(includedwiththeboiler)oranOn/Othermostatorrelay
panelendswitch(eldsuppliedaccessories).
1.2 Hazard denitions
Thefollowingdenedtermsareusedthroughoutthedocumentationtobringattention
to the presence of hazards of various risk levels. Notices give important information
concerning the operation of the product.
DANGER:
Indicates the presence of hazards that will cause severe personal injury, death or
substantial property damage.
WARNING:
Indicates the presence of hazards that can cause severe personal injury, death or
substantial property damage.
CAUTION:
Indicates presence of hazards that will or can cause minor personal injury or property
damage.
CAUTION:
Risk of electric shock. Indicates presence of hazards due to electric shock.
NOTICE:
Indicates special instructions on installation, operation or maintenance that are
important but not related to personal injury or property damage.
1.3 Symbol denitions
The following (safety) symbols may be encountered in these installation instructions
and on the unit:
This symbol indicates that the unit must be stored away from freezing conditions.
This symbol indicates that the packaging and/or contents can be damaged as
a result of insucient care taken during transport.
This symbol indicates that, while still in its packaging, the unit must be protected
from weather conditions during transport and storage.
!
CAUTION
CAUTION
NOTICE
i
!
DANGER
!
WARNING
Installation & Servicing Instructions Rinnai E-Series
5
1.4 The following instructions must be followed
- The boiler must only be used for its designated purpose, as described in the
Installation Instructions.
- Eachunitisttedwithadataplate.Consultthedetailsonthisplatetoverifywhether
the boiler is compliant with its intended location, e.g.: gas type, power source and
ventingclassication.
-
Only use the boiler with the accessories and spare parts listed.
- Other accessoriesandconsumablesmayonlybeusedifthey are specically
designedfortheintendedapplicationanddonotaectthesystemperformance
and the safety requirements.
- Maintenance and repairs must be performed by licensed professionals.
- Gas utility/supplier may require reporting and/or approval of condensing gas boiler
installations.
- You are only allowed to operate the condensing gas boiler with the vent system
thathasbeenspecicallydesignedandapprovedforthistypeofboiler.
- Local codes governing the vent system and condensate water disposal must be
followed.
You must also respect:
- The local building codes stipulating the installation rules.
- The local building codes concerning the air intake and outlet systems and the
chimney connection.
- The regulations for the power supply connection.
- The technical rules established by the gas utility company concerning the
connection to the local gas mains.
- The instructions and standards concerning the safety equipment for the water/
space heating system.
- The Installation Instructions for building heating systems.
- The boiler must be located in an area where leakage of the boiler or connections
willnotresultindamagetotheareaadjacenttotheboilerortoloweroorsof
the structure. When such locations cannot be avoided, it is recommended that a
suitable drain pan be installed under the boiler.
- The boiler must be installed in such way that the all components are protected
from water (dripping, spraying, rain etc.) during boiler operation and service.
- The boiler must not be installed on or against carpeting.
- Do not restrict or seal any air intake or outlet openings.
- Ifyoundanydefects,youmustinformtheownerofthesystemofthedefectand
the associated hazard in writing.
Failure to properly commission the boiler as described in section 13 may result in
unreliable burner operation, reduced component life, and unsafe boiler operation
and may void the product warranty.
DANGER. Gas is ammable and may cause an explosion.
Beware if you smell gas: there may be an explosion hazard!
Iftheinformationintheseinstructionsisnotfollowedexactly,areorexplosionmay
result causing property damage, personal injury or death.
- Donotstoreorusegasolineorotherammablevaporsandliquidsinthevicinity
of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
- Do NOT try to light any appliance.
- Do NOT touch any electrical switch.
- Do NOT use any phone in your building.
- Immediately call your gas supplier from a neighbor’s phone. Follow the gas
supplier’s instructions.
- Ifyoucannotreachyourgassupllier,calltheredepartment.
Should overheating occur or the gas supply fail to shut o, do not turn o or
disconnect the electrical supply to the pump. Instead, shut o the gas supply
!
DANGER
!
WARNING
!
WARNING
!
WARNING
Installation & Servicing Instructions Rinnai E-Series
6
at a location external to the appliance.
Chemicals that are corrosive in nature should not be stored or used near the
boiler or vent termination.
1.5 Boiler System Water Requirements
Unsuitableheatingsystemwatercancausetheformationofscaleorsludge,whichaects
systemeciency.Itcanalsocausecorrosionandreducelifeoftheheatexchanger.
– You must follow Rinnai guidelines for boiler water quality.
– Thoroughlyushthesystempriortolling.
– Follow the Rinnai cleaning instructions.
– Never use water that has been treated by a reverse osmosis, deionized, or distilled
watertosoftenthewatertolltheheatingsystem.
– Do not use inhibitors or other additives unless approved by Rinnai for that purpose.
– When freeze protection of the heating system is desired, only use Rinnai-approved
antifreezes. The allowed maximum concentration is 50%.
– Whenusingoxygen-permeablepipes,e.g.forunderoorheatingsystems,you
must separate the system from the boiler using plate heat exchangers.
–
Valveoboilerwhileushingsystem,donotintroduceanysystemcleanerintothe
boilerloop.Flushsystemthoroughlytoremoveallsystemcleanerbeforellingboiler.
Approved antifreeze: • Rhomar RhoGard Mutli-Metal (AL safe) • Sentinel X500
(max. concentration 50%) • Noble Noburst AL • Fernox Alphi 11
Approved system cleaner: • Noble Noburst Hydronic System Cleaner • Fernox F3 Cleaner
• Rhomar Hydro-Solv 9100 • Sentinel X400
The system cleaners from NoBurst, Rhomar, and Fernox are not to be used in
the boiler. The boiler must be closed o (valved o) from the rest of the system
or not connected while the cleaners are in the system. The system should then
be drained and then thoroughly ushed with clean water to remove all the
system cleaner.
Approved inhibitors: • Rhomar Pro-tek 922 • Sentinel X100
• Noble Noburst AL inhibitor
See Chapter 6 and 9 of this manual for additional information.
If problems occur when using potable water with a chloride content
higher than 150 mg/l, no recourse can be made to the terms of the limited
warranty.
1.6 Tools, materials and additional equipment
For the installation and maintenance of the boiler you will need:
– Standardtoolsforspaceheating,gasandwatertting
– Digital manometer, capable of reading both positive and negative pressure
– Combustion analyzer (intended for use with condensing boilers)
– Digital multimeter capable of reading micro-amps
– pH digital meter or test strips
– Metric Allen wrenches
– Metric socket wrenches
In addition, a handtruck with a fastening belt is useful.
For maintenance of the boiler you will need, apart from standard tools for space
heating,gasandwaterttingsthefollowingitems:
- Boiler toolkit
NOTICE
i
NOTICE
i
NOTICE
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Installation & Servicing Instructions Rinnai E-Series
7
1.7 Relevant Installation, Service and User manuals
– Approved vent system
– User manual
1.8 Disposal
– Dispose of the boiler packaging in an environmentally sound manner.
– Dispose of components of the heating system (e.g. boiler or control device), that
must be replaced in an environmentally responsible manner.
2 Regulations and guidelines
The installation must comply with the requirements of the authority having jurisdiction
or, in the absence of such requirements, with the latest edition of the National Fuel
Gas Code, ANSI Z223.1/NFPA 54.
Where required by the authority having jurisdiction, the installation must comply with
the Standard for Controls and Safety Devices for Automatically Fired Boilers, ANSI/
ASME CSD-1.
Install CO detectors per local regulations. Boiler requires an inspection every 2 years
and maintenance every 4 years or 8000 hours. See maintenance section chapter 13.
Operating Limits of the boiler:
Max. boiler set point temperature: 176 °F (80.0 °C)
Max. operating pressure: 45 psi (3 bar)
Max. Allowable Working Temperature ASME: 200 °F (93 °C)
Max. Allowable Working Pressure ASME: 45 psi (3 bar)
FOR INSTALLATIONS IN THE COMMONWEALTH OF MASSACHUSETTS
NOTICE BEFORE INSTALLATION This direct-vent appliance must be installed by
a licensed professional. If you are not properly trained, you must not install this unit.
IMPORTANT: In the State of Massachusetts (248 CMR 4.00 & 5.00)
For all side wall horizontally vented gas fueled equipment installed in every dwelling,
building or structure used in whole or in part for residential purposes, including those
owned or operated by the Commonwealth and where the side wall exhaust vent
terminationislessthanseven(7)feetabovenishedgradeintheareaoftheventing,
including but not limited to decks and porches, the following requirements shall be
satised:
1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation
of the side wall horizontal vented gas fueled equipment, the installing plumber or
gasttershallobservethatahardwiredcarbonmonoxidedetectorwithanalarm
andbatteryback-upisinstalledontheoorlevelwherethegasequipmentisto
beinstalled.Inaddition,the installing plumberorgasttershallobserve thata
battery operated or hard wired carbon monoxide detector with an alarm is installed
on each additional level of the dwelling, building or structure served by the side
wall horizontal vented gas fueled equipment. It shall be the responsibility of the
propertyownertosecuretheservicesofqualiedlicensedprofessionalsforthe
installation of hard wired carbon monoxide detectors.
NOTICE
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Installation & Servicing Instructions Rinnai E-Series
8
a. In the event that the side wall horizontally vented gas fueled equipment is installed
in a crawl space or an attic, the hard wired carbon monoxide detector with alarm
andbatteryback-upmaybeinstalledonthenextadjacentoorlevel.
b. In the event that the requirements of this subdivision can not be met at the time
of completion of installation, the owner shall have a period of thirty (30} days to
comply with the above requirements; provided, however, that during said thirty
(30} day period, a battery operated carbon monoxide detector with an alarm shall
be installed.
2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide
detector as required in accordance with the above provisions shall comply with
NFPA720andbeANSI/UL2034listedandIAScertied.
3 Description of the boiler
The Rinnai E-Series System boiler is a modulating condensing central heating boiler.
The boiler is provided with a compact stainless steel heat exchanger with smooth
tubes.
The boiler burns gas to supply heat. The heat is transferred in the heat exchanger
to the water in the central heating system. By cooling down the exhaust gases
condensate is formed.This results in high eciency. The condensate, which has
noeectontheheatexchangerandthefunctionoftheboiler,isdrainedthrougha
condensate collector trap.
The boiler is provided with an intelligent control system (CMS Control Management
System). The boiler anticipates the heat demand of the central heating system.
When an outdoor sensor is connected to the boiler it will operate weather dependantly
using outdoor reset. This means that the boiler control measures the outside
temperature and supply temperature. With this data the boiler calculates the optimal
supply temperature for the installation. Outdoor reset lowers the boilers heating supply
temperature when the weather is warmer, matching the heat loss of the building and
maximizingeciency.
Explanation of the appliance type: Rinnai E110SRN
E = Type
110 = Nominal load in (x1000) BTU
S = System (Heat only)
N = Natural Gas (P = Propane Gas)
Dierentboilertypes:
Condensing
Retrieves heat as much
aspossiblefromtheue
gasses. Water condenses on
the heat exchanger.
Modulating
Stepless higher or lower
burning according to the heat
demand.
System boiler (Heat only)
E60SRN
E60SRP
E85SRN
E85SRP
E110SRN
E110SRP
Installation & Servicing Instructions Rinnai E-Series
9
4 Packaging and transportation
4.1 Scope of delivery
The boiler is supplied ready for use.
• Please check if the packaging is intact.
• Check if all the items listed are included in the delivery.
The supply kit contents:
Description Amount
E60SRN
E60SRP
E85SRN
E85CRP
E110SRN
E110SRP
Part No. Fitting Kit complete: 803000022
Boiler with:
Outdoor reset sensor 1 1 1
22mmcompressionttingring 4 4 4
NutW1.1/8x1/1422Compressiontting 2 2 2
Adaptertting22mmx1"NPText. 2 2 2
Screw 4,8X16mm 4 4 4
Line voltage input connector 3 pole grey 1 1 1
Cap de-aerator 1 1 1
Waterlock1/2"NPText.x1/4"NPTint. 1 1 1
Mano-/thermometer1/4"NPT64 1 1 1
Safetyvalve4bar3/4"NPText. 1 1 1
Feedthrough+pluguegas 1 1 1
FlueadapterØ80/Ø3"ppsULappr. 1 1 1
AirsupplyadapterØ80/Ø3"ppsULappr. 1 1 1
Lip-ringuepipeø80 1 1 1
Wall mounting bracket HEX1/2S 1 1 1
Template 1 1 1
Installation & Service Instructions 1 1 1
User information manual 1 1 1
Warranty document 1 1 1
ICSL book 1 1 1
User information manual 1 1 1
Warranty document 1 1 1
ICSL book 1 1 1
4.2 Transportation
The boiler may be damaged when not secured properly.
- Only transport the boiler using appropriate transportation equipment, such as a
handtruck with a fastening belt or special equipment for maneuvering steps.
- When transporting the boiler must be secured on the transportation equipment to
preventitfromfallingo.
- Protect all parts against impacts if they are to be transported.
- Follow the transportation markings on the packaging.
• Packaged boilers must always be lifted and carried by two people, or you must
use a handtruck or special equipment for transport.
!
CAUTION
Installation & Servicing Instructions Rinnai E-Series
10
5 Installation
5.1 Requirements for installation location
- This boiler is intended for indoor installations only.
- The room where the boiler will be placed must always be free from freezing
conditions.
- Do not store or use gasoline or other ammable vapors and liquids in the
vicinity of this or any other appliance.
- Never use or store any chlorinated detergents or halogenated hydrocarbons
(e.g. in spraycans, solvents and detergents, paints, adhesives) in proximity
of the boiler.
- The boiler must be installed in such a way that it is protected from water
(dripping, spraying, rain, etc.) during boiler operation and service (circulator
replacement, condensate trap, control replacement, etc.)
!
DANGER
Keep the following listed products away from the boiler
and/or around combustion air intake
Spray cans containing chloro-/fluorcarbons
Ammonium and/or ammonium solutions
Permanent wave solutions (hair product)
Laundry equipment
Chlorinated waxes and/or cleaners
Swimming pool chemicals based on chlorine
Calcium chloride used for thawing
Sodium chloride used for water softening
Refrigerant leaks
Paint or varnish removers
Hydrochloric acid/muriatic acid
Cements and glues
Antistatic fabric softeners used in clothes dryers
Chlorine-type bleaches, detergents, and cleaning solvents
found in household laundry rooms
Adhesives used to fasten building products and
other similar products
Areas likely to have contaminants
Dry cleaning/laundry areas and establishments
Swimming pools
Metal fabrication plants
Beauty shops
Refrigeration repair shops
Photo processing plants
Auto body shops
Plastic manufacturing plants
Furniture refinishing areas and establishments
New building construction
Remodeling areas
Garages with workshops
Installation & Servicing Instructions Rinnai E-Series
11
5.2 Mounting the boiler
- Remove the packaging materials.
- Lay the boiler on its back during unpacking. Remove the cover from the
boiler. This part may be left o during installation. It must be placed on the
boiler and xed with the screw behind the door and in the 4 quick releases
before the boiler is started up.
Turn the boiler to its side and remove the wall bracket from the back of the
boiler by removing the 2 screws.
The boiler can be mounted practically to any wall with the suspension bracket and the
enclosed mounting equipment.
- Thewallmustbeatandofsucientstrengthinordertobeabletosecurelyhold
and support the boiler weight with its water content.
- Take note of the necessary space around the boiler for installation of venting
system, pipework and servicing. See drawing on pages 12 and 13.
- Drill the necessary holes using the template
- Install the mounting bracket to the wall
- The boiler must be installed using the included mounting hardware.
Lifting and carrying precautions:
To avoid personal injury please follow these recommendations:
- Always lift the boiler with 2 people or use special equipment.
- When lifting the boiler, bend the knees, and keep the back straight and feet
apart.
- Do not lift and twist at the same time.
- Lift and carry the boiler close to the body.
- Wear protective clothing and gloves to protect from any sharp edges.
Lift the boiler only by the boiler's rear wall. Do not lift using the pipes on the
bottom of the boiler or the vent connections on the top of the boiler.
!
CAUTION
NOTICE
i
NOTICE
i
!
WARNING
Installation & Servicing Instructions Rinnai E-Series
12
Dimensions Connection diameter
Boiler type
E60SRN / E60SRP
E85SRN / E85SRP
E110SRN / E110SRP
E60SRN / E60SRP
E85SRN / E85SRP
E110SRN / E110SRP
inches / mm inches / mm
A Height 25.6" / 650
B Width 19.7" / 500
C Depth 15.6" / 395
D Left side / vent 13.2" / 335
E Center to center / vent and air supply 4.7" / 120
F Back / vent 10.6" / 270
G Left side / gas pipe 9.8" / 250 g 3/4"M-NPT
H Left side / supply pipe 5.9" / 150 f 0.59" x 1"M-NPT / 22mm
J Left side / return pipe 13.8" / 350 r 0.59" x 1"M-NPT / 22mm
K Left side / condensate pipe 15.9" / 405 c 0.87" / 22mm
P Pipe length of g 1" / 26
Q Pipe length of c 1.6" / 40
R Pipe length of f and r 3.7" / 95
S Back / Center of pipe c 1" / 25
T Back / Center of pipe f, g and r* 1.9" / 49
V Pipe length concentric vent and air supply 7" / 177 80/125mm
System
5.3 Dimensions
dimensions table 1
dimensions gure1
C
F
A
B
D
H
J
K
G
P
T
E
Q R
S
f g r c
V
E60SRN
E60SRP
E85SRN
E85SRP
E110SRN
E110SRP
Installation & Servicing Instructions Rinnai E-Series
13
clearances to the boiler table 3
serviceclearancestotheboiler  gure4
wall
ceiling
For closet installation: clearance is 1” / 25mm from the front.
2"
50
Min.10"/
250mm
15.7"
400
24"
600
5.3.1 Clearances from boiler
Minimum required clearances
to combustibles
Minimum required clearances
to non-combustibles
Required
service clearances
All types
A
ll types
A
ll types
inch / mm inch / mm inch / mm
Topofboiler 0" 0" 10"/250
Backofboiler 0" 0" 0"
Frontofboiler 1"/25 1"/25 24"/600
Leftsideofboiler 0" 0" 2"/50
Rightsideofboiler 0" 0" 2"/50
Floor / Ground to
bottom of boiler
0" 0"
10"/250
30"/762
is recommended
Vent 0" 0" 0"
2"
50
Installation & Servicing Instructions Rinnai E-Series
14
5.4 Technical specications
Technicalspecications Table4
E60SRN E85SRN E110SRN
Boiler type E60SRP E85SRP E110SRP
Input Hs CH BTU/hr 60,000 85,000 110,000
kW 17.6 24.9 32
Q
n
Output non-condensing CH
BTU/hr 54000 76500 99000
kW 15.8 22.4 28.8
Q
n
Output EN677 efficiency CH
BTU/hr 59100 83600 108,000
kW 17.3 24.5 31.4
Q
n
Output AFUE CH
BTU/hr 105,700
kW 30.7
Efficiency at 98.6/86°F (36/30°C) part load,
Hs, EN677 CH
% 99.0 99.0 99.0
AFUE efficiency rating
% 95.5 95.4 95.5
O
2
(at full load)
%
Electrical power consumption max. W
Electrical power consumption stand by W
Current V/Hz
Fuse rating A
Degree of protection acc. EN 60529
Weight (empty)
lbs / kg
79 / 36 79 / 36 92 / 42
Water content CH
gallon / liter
0.9 / 3.3 0.9 / 3.2 1.3 / 4.8
After run time pump CH min
P
MS
Water pressure min.-max.
PSI / bar
Supply temperature max.
°F / °C
Pump type UPER20-58 UPER20-58 UPER20-78
Available pump height CH PSI / kPa 5.8 / 40 4.3 / 29 5.4 / 37
Foot of head 13.3 9.9 12.5
Approvals
176 / 80
5
14 - 45 / 1 - 3
ASME, CSA
E-Series
System
Natural gas: 4.4 - 4.7 (Propane: 4.8 - 5.1)
IPX4D (IPX0D in case of room air)
145
14
120Vac/60Hz
5AF & 4AT
CSA number
CRN number
2183087
8101.7CL
Installation & Servicing Instructions Rinnai E-Series
15
6 Connecting the boiler
The boiler has the following pipe connection;
- The central heating circuit pipes.
- The gas supply pipe.
Provided with a 3/4" male thread. See further chapter 6.4;
- The condensation drain pipe.
It consists of an oval 7/8" (22 mm) plastic pipe. The drain pipe can be connected to
this by means of an open connection. If the open connection is tted in a dierent
location, then the pipe can be lengthened by means of a 1 1/4" (32 mm) PVC
sleeve. See further chapter 6.5;
- The vent system and air supply system.
It consists of a twin pipe connection that will accept 80mm ue and intake air or with
the use of the included adapters 3” PVC/CPVC ue and intake. See further chapter
6.6.
The pipes to be connected to the boiler must be cleaned before connecting in
order to prevent dirt from entering and damaging the boiler.
NOTICE
i
Compression fittings.
Parts:
1. Nut
2. Ferrule
3. Fitting
Fitting instructions:
Clean pipe ends tho-
roughly. The outside
surface has to be
smooth before fitting.
1. Push the complete
fitting over the pipe as
far as possible. Ferrule
should be over the
pipe completely.
2. Turn the nut handtight
clockwise.
3. Use 2 wrenches, one
to hold the fitting on
its place, the other
for tighten the nut
clockwise in 3/4 turn.
21
3
Installation & Servicing Instructions Rinnai E-Series
16
Boiler basic piping g. 5
6.1 Central heating system
Connect the central heating system according to its instructions.
When removing the plastic sealing caps from the pipes, water may come out
of the boiler due to live re testing during manufacturing.
The boiler, when used in connection with a refrigeration system, must be
installed so the chilled medium is piped in parallel with the boiler with appropriate
valves to prevent the chilled medium from entering the boiler.
The boiler piping system of a hot water boiler connected to heating coils located
in air handling units where they may be exposed to refrigerated air circulation
must be equipped with ow control valves or other automatic means to prevent
gravity circulation of the boiler water during the cooling cycle.
Some installations with multiple zone valves may require a dierential bypass,
this will prevent excessively high ow rates through a single zone when the
other zone valves are closed.
NOTICE
i
NOTICE
i
NOTICE
i
NOTICE
i
Installation & Servicing Instructions Rinnai E-Series
17
- Boilersystemushing(NotBoilerheatexchanger)
When replacing an existing boiler the heating system shall be ushed with an
approved system cleaner (refer to system cleaner list) before the new boiler is
added to the system. If the old boiler has already been removed a bypass must
be piped in when the new boiler is installed in order to facilitate the ushing
of the system.
The boiler must be valved o from the system, while the system is ushed. No
system cleaner should ever enter the boiler heat exchanger due to its caustic
nature which could damage the heat exchanger.
1. Closetheshutovalvesonboththesupplyandreturnconnectionsontheplumbing
kit (V1 and V2).
2. Open the bypass valve (V4).
3. Connect pump outlet hose (H1) to the purge station (BD1) and connect H2 to the
inlet of the pump and place the other end in the pail.
4. Connect drain hose (H3) to the return side purge station (BD2).
5. Pour the system cleaner into a pail and follow the system cleaner instructions on
circulation time and volume to be added to the system.
6. Close the valve (V3)
7. Operate the pump (P1) and circulate the cleaner through the system for required
time as established by the cleaner manufacturer.
8. Once the time required by the system cleaner manufacturer has been met place
the hose (H3) in a drain.
9. Close the purge station (BD1)
10. Open the auto feed on the system (F1) and allow water to rinse the system for
whichever is greater; 10 minutes or the required rinse time by the system cleaner
Boiler system ushing g. 7
Installation & Servicing Instructions Rinnai E-Series
18
manufacturer.
11. If the installation is a zone system be sure to purge out each zone individually
12. Close the auto feed on the system (F1)
13. Close the return side purge station (BD2) and disconnect the hose (H3).
14. Open the main valve on the system return (V3)
15. Close the bypass valve below the boiler (V4).
16.Openshutovalvesonboththesupplyandreturnconnectionsbelowtheboiler
(V1 and V2).
17. Clean out the dirt trap
18.TestthepHofthewaterthatwillbeusedforllingthesystem
19.Testthewaterhardnessofthewaterthatwillbeusedforllingthesystem
20. Use the proper water treatment to ensure the pH and water hardness are within
the Rinnai boiler water quality guidelines
21.Theboilerandsystemmaynowbelled.
The following is a list of approved system cleaners, inhibitors, and antifreeze.
Approved antifreeze:
• Rhomar RhoGard Mutli-Metal (AL safe) • Sentinel X500
• Noble Noburst AL • Fernox Alphi 11
Approved system cleaner:
• Noble Noburst Hydronic System Cleaner • Fernox F3 Cleaner
• Rhomar Hydro-Solv 9100 • Sentinel X400
The system cleaners from NoBurst, Rhomar, and Fernox are NOT to be used in
the boiler. The boiler must be closed o (valved o) from the rest of the system
or not connected while the cleaners are in the system. The system should then
be drained and then thoroughly ushed with clean water to remove all the
system cleaner.
Approved inhibitors:
• Rhomar Pro-tek 922 • Sentinel X100
• Noble Noburst AL inhibitor
- Connect the expansion tank to the system. See chapter 6.2.
- Connect the pipes so that they are free from strain.
The boiler has a self-adjusting and self-protecting control system for the load and the
pumpcapacity.Bythismeans,thetemperaturedierencebetweenthesupplyandreturn
water is checked and controlled.
If the installation resistance is over the stated value; the load will be adjusted until
anacceptable temperaturedierence between supply and returnwater hasbeen
obtained.If,afterthis,thetemperaturedierenceisstillnotacceptablethentheboiler
willswitchoandwaituntilanacceptabletemperaturehasarisen.
If an unacceptable temperature is detected, the control will repeatedly try to achieve
waterowovertheboiler.Ifnottheboilerwillswitcho.
Asstandardtheboilerisprovidedwithawaterlterinthereturnpipeoftheboiler,
sothatdebrisfromthecentralheatingwaterispreventedfromaectingtheboiler.
NOTICE
i
Water lter gure 8
Installation & Servicing Instructions Rinnai E-Series
19
To protect the entire heating system we recommend installing a dirt particle
trap in the return circuit. When the boiler is installed to an existing heating
system this trap is required. Use of a Y strainer is not permitted as substitute
for a dirt trap.
- PositionH3(gure7)isagardenhosethreadboilerdrain,thatcanbeusedto
drain the boiler or add water treatment additives to the system, such as inhibitors
or glycol.
- Forinformationonlocatingthe expansion tankandsystemll,please seethe
Rinnai Boiler Applications Manual.
The boiler is designed to be used on pressurized heating systems only (closed
loop).
If the boiler is to be installed in a system that utilizes zone pumps and not zone valves
a low loss header plumbing kit should also be installed (part number: 804000061).
If the pressure drop in the loop/system is greater than the available head pressure
from the boiler pump a low loss header plumbing kit should be used (part number:
804000061).
NOTICE
i
NOTICE
i
pump index lines graph 1
0
2
4
6
8
10
12
14
024 6 8 10 12
Q [gallons/min]
PSI
UPER 20-58 (max.) UPER 20-78 (max.)
Pressure drop E110SPressure drop E60S/E85S
32.3
27.7
23.0
18.5
13.8
9.2
4.6
0
Feet of head
E60SR/E85SR
E110SR
pump type permissible installation resistance
gallons/min. gallons/h. PSI / kPa / Foot of head
System E60SRN/E60SRP UPER20-58 3.0 180 5.8 / 40 / 13.3
E85SRN/E85SRP UPER20-58 4.3 255 4.3 / 29 / 9.9
E110SRN/E110SRP UPER20-78 5.5 328 5.4 / 37 / 12.5
Boiler type water flow rate
pump capacity table 5
Installation & Servicing Instructions Rinnai E-Series
20
NOTICE
i
NOTICE
i
6.1.1 Safety valve
An ASME 30 psi pressure relief valve is included with the boiler and must be
tted before any shut o valve in the system.
6.1.2 Low water cut o
The Rinnai E boiler has a factory installed pressure sensor type Low Water Cut
O (LWCO). Check your local codes to see if a Low Water Cut O is required
(LWCO) and if this device conforms to local code.
The boiler's internal low water cut o is not serviceable or adjustable .
6.2 Boiler expansion tank
Choose an expansion tank volume, of which is geared to the installation’s water
capacity. The pre-charge pressure depends on the installation height above the
expansion tank. Fit the expansion tank into the return pipe as close as possible to
the boiler return connection. The expansion tank should be sourced locally. Please
refer to the expansion tank manufacturer for further information.
Fill the expansion tank to a minimum of 14.5 psi.
The boiler cannot be used with an open type expansion tank.
6.3 Underoor heating system (plastic pipes)
When using oxygen-permeable tubing, e. g. for underoor heating systems, the
system must be separated using plate heat exchangers.
No recourse can be made to the terms of the limited warranty in the event of
failure to observe the regulations pertaining to plastic underoor heating pipes.
6.4 Gas supply connection
Only work on gas lines if you are licensed for such work.
If these instructions are not followed exactly, a re or explosion may result
causing property damage, personal injury or death.
Rinnai wall mounted E boilers are built to run on their specied gas type either
Natural Gas or Liquid Propane. The gas type the boiler is suitable for is indicated
on the packaging and on the boiler by a blue label with Natural Gas (green label
with Propane gas) and on the identication plate on the boiler.
First check the identication plate on the boiler for the suitable gas type.
Do not use the boiler for another type of gas than indicated on the identication
plate of the boiler. This will cause improper functioning and can damage the
boiler.
NOTICE
i
!
DANGER
!
DANGER
!
WARNING
NOTICE
i
NOTICE
i
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Rinnai E60SRP Installation guide

E60SRP
Rinnai
Brand
Rinnai
Model
E60SRP
Category
Water heaters & boilers
Type
Installation guide
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