COPYRIGHT © 2004
ALL RIGHTS RESERVED BY KING CANADA TOOLS INC.
3-1/4 HP VARIABLE SPEED
PLUNGE ROUTER
plusplus
performanceperformance
INSTRUCTION MANUAL
MODEL: 8367
IMPORTANT INFORMATION
2-YEAR
LIMITED WARRANTY
FOR THIS PLUNGE ROUTER
KING CANADA TOOLS
OFFERS A 2-YEAR LIMITED WARANTY
FOR NON-COMMERCIAL USE.
PROOF OF PURCHASE
Please keep your dated proof of purchase for warranty and servicing purposes.
LIMITED TOOL WARRANTY
KING CANADA makes every effort to ensure that this product meets high quality
and durability standards. KING CANADA warrants to the original retail consumer a
2-year limited warranty as of the date the product was purchased at retail and that
each product is free from defects in materials. Warranty does not apply to defects
due directly or indirectly to misuse, abuse, negligence or accidents, repairs or
alterations and lack of maintenance. KING CANADA shall in no event be liable for
death, injuries to persons or property or for incidental, special or consequential
damages arising from the use of our products. To take advantage of this warranty,
the product or part must be returned for examination by the retailer. Shipping and
handling charges may apply. If a defect is found, KING CANADA will either repair
or replace the product.
SPECIFIC SAFETY RULES
1. Hold tool by insulated gripping surfaces when performing an operation where the
cutting tool may contact hidden wiring or its own cord. Contact with a “live” wire will
make exposed metal parts of the tool “live” and shock the operator.
2. Wear hearing protection during extended period of operation.
3. Handle the router bits very carefully.
4. Check the router bit carefully for cracks or damage before operation. Replace
cracked or damaged router bits immediately.
5. Avoid cutting nails. Inspect for and remove all nails from the workpiece before
operation.
6. Hold the tool firmly with both hands.
7. Keep hands away from rotating parts.
8. Make sure the router bit is not contacting the workpiece before the trigger is pulled.
9. Before using the tool on an actual workpiece, let it run for a while. Watch for vibration
or wobbling that could indicate improperly installed router bit.
10. Be careful of the router bit rotating direction and the feed direction.
11. Do not leave the tool running. Operate the tool only when hand-held.
12. Always release trigger and wait for the router bit to come to a complete stop before
removing the tool from workpiece.
13. Do not touch the router bit immediately after operation, it may be extremely hot and
could burn your skin.
14. Always place the power cord away from the tool and towards the rear.
15. Do not smear the tool base carelessly with thinner, gasoline, oil or the like. They may
cause cracks in the tool base.
16. Make sure to use cutters of the correct shank diameter and suitable for the speed of
the tool.
WARNING: YOUR ROUTER MUST BE CONNECTED TO A 120V, 15-AMP CIRCUIT.
FAILURE TO CONNECT IN THIS WAY CAN RESULT IN INJURY FROM SHOCK OR
FIRE.
DOUBLE INSULATION TOOLS. Double Insulation is a design concept used in electric
power tools which eliminates the need for a three wire grounded power cord and
grounded power supply system. It is a recognized and approved system by Underwriter’s
Laboratories, CSA and Federal OSHA authorities.
IMPORTANT: Servicing of a tool with double insulation requires care and knowledge of the
system and should be performed only by a qualified service technician. WHEN
SERVICING, USE ONLY IDENTICAL REPLACEMENT PARTS OR THOSE
RECOMMENDED BY THE MANUFACTURER.
POLARIZED PLUGS: Your tool is equipped with a polarized plug (one blade is wider than
the other), this plug will fit in a polarized outlet only one way. If the plug does not fit fully in
the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install the
proper outlet. To reduce the risk of electric shock, do not change the plug in any way.
EXTENSION CORDS. The use of any extension cord will cause some loss of power. Use
the following chartto determine the minimum wire gauge (A.W.G-American Wire Gauge)
extension cord. Only use polarized extension cords (one prong wider than the other) which
have 2-prong type plugs and 2-hole receptacles
which accept the tool’s plug.
For circuits that are further away from the
electrical circuit box, the wire gauge must be
increased proportionately in order to deliver
ample voltage to the router
. Refer to chart for
wire length and size.
SPECIFICATIONS &
ELECTRICAL INFORMATION
WARNING!: If any parts are missing, do
not operate your tool until missing parts are
replaced. Failure to do so could result in
serious personal injury.
WARNING!: Do not use this product as a
component of others products. Also, do not
use attachments or accessories not recom-
mended for use with this product. Any such
use could result in possible serious injury.
Technical Specifications
Plunge depth capacity ..................................................................................0- 2-3/8”
Collet capacity ..................................................................................1/4”, 3/8” & 1/2”
Variable speeds ......................6 ( 9,000, 12,000, 15,000, 18,000, 20,000 & 22,000)
Voltage................................................................................................................120V
Amperage ............................................................................................................15A
Cycle/Phase ........................................................................................60Hz, 1 phase
T
ool’s
Amperage
Rating
3-6
6-8
8-10
10-12
12-16
Cord Size in A.W.G.
Cord Length in Feet
25
50
100
150
18
16
16
14
18 16 14 12
18 16 14 12
18
16
14
12
14
12
-
-
GETTING TO KNOW
YOUR ROUTER
1
4
5
13
12
24
9
10
8
7
6
1- Variable speed selection dial
2- Dust collection port
3- Collet nut
4- Guide support locking wing bolts (1 of 3)
5- Transparent guard
6- Height adjust knob
7- Brush cap (1 of 2)
8- Depth adjust knob
9- Trigger
10- Lock-on button
11- Plunge lock lever
12- Quick release button
13- Depth stop bolts and nuts
14- Depth stop turret
15- 1/4” Collet
16- 3/8” Collet
17- 1/2” Straight router bit
18- 8mm Depth adjustment wrench
19- 24mm Collet nut adjustment wrench
20- Fine adjustment knob
21- Edge guide holder
22-
T
emplate guide
23- Edge guide
24-
T
rim guide
2
3
14
21
23
22
19
18
17
15
16
20
11
ADJUSTMENTS
FIGURE 1
Adjusting the Depth of Cut
Place the tool on a flat surface. Lift the lock lever
(A) Fig.1 and lower the tool body until the bit just
touches the flat surface. Press the lock lever
down to lock the tool body. Now lower the depth
adjust knob (B) until it makes contact with the
adjusting hex bolt (C). The depth adjust knob can
be moved rapidly by pressing the quick release
button (D).
To determine the depth of cut, press the quick
release button (D), raise the depth adjust knob
(B) until the desired depth of cut is obtained. The
depth of cut is equal to the distance between the
depth adjust knob and the adjusting hex bolt. The
depth of cut can also be measured using the
depth scale (E) on the tool body.
Now, your router has a preset depth of cut which
can be obtained by lifting the lock lever (A) and
then lowering the tool body until the depth adjust
knob (B) makes contact with the adjusting hex
bolt.
By turning the height adjustment knob (F), the
upper limit of the tool body can be adjusted.
When the tip of the bit is retracted more than
required in relation to the base plate surface, turn
the knob to lower the upper limit.
CAUTION: The depth of cut should not be more
than 13/16” at a pass when cutting grooves.
When you wish to cut grooves more than 13/16”
deep, make several passes with progressively
deeper bit settings.
Adjusting Depth Stops
The turret (A) Fig.2 has three adjusting hex. bolts
(B) which raise or lower 1/32” per turn. They allow
you to interchange from three different preset
depths without readjusting the depth adjust knob.
Simply turn the turret to select the desired preset
depth. Adjust the lowest hex bolt to obtain the
deepest depth of cut, adjust the two remaining
hex bolts to obtain shallower depths of cut.
To adjust the hex bolts, first loosen the hex nuts
(C) on the hex bolts with the 8mm wrench and
then turn the hex bolts.
After obtaining the
desired position, tighten the hex nuts while
holding the hex bolts in that position.
FIGURE 2
Variable Speed Selection Dial
The router speed can be changed by turning the
speed selection dial (A) Fig.3 to a given setting
from 1 to 6 (6 being the highest speed).
This allows the ideal speed to be selected to suit
the material and router bit diameter. Refer to the
chart fixed on the router below the speed
selection dial for the relationship between the
number settings on the dial and the approximate
tool speed.
CAUTION: If the tool is operated continuously at
low speeds for a long time, the motor will over-
load, resulting in tool malfunction.
Installing or Removing Router Bit
CAUTION: Install the router bit securely. Only use
the 24mm wrench provided with the tool. A loose
or overtightened router bit can be dangerous.
Do not tighten the collet nut without inserting a
router bit or install a small shank router bit (1/4”
and 3/8”) without placing the corresponding collet
size inside the collet cone.
Insert the router bit all the way into the collet
cone and collet nut (A). Press the spindle lock
button (B) to keep the shaft stationary and use the supplied 24mm wrench to tighten the
collet nut securely. When using router bits with smaller shank diameter, first insert the
appropriate collet into the collet cone, then install the router bit as described above.
Operation Guidlines
CAUTION:
Before operation, always make sure that the tool body automatically rises to the upper limit
and the router bit does not protrude from the tool base when the lock lever is lifted. Loosen
height adjustment knob to obtain clearance.
Before operation, always make sure that the chip deflector (see section ‘
Getting to know
your router
’) is installed properly. Secure it with the front mounted wing bolt on the base.
Set the tool base on the workpiece to be cut without the router bit making any contact.
Make sure the workpiece is clamped in place. Then turn the tool on and wait until the router
bit attains full speed. Lower the tool body and move the tool forward over the workpiece
surface, keeping the tool base flush and advancing smoothly until the cutting is complete.
When using the edge guide or the trim guide, be sure to install it on the right side in the
feed direction. This will help to keep it flush with the side of the workpiece.
NOTE: Moving the tool forward too fast may cause a poor quality of cut, or damage the bit
or motor. Moving the tool forward too slowly may burn and mar the cut. The proper feed
rate will depend on the bit size, the kind of workpiece and depth of cut.
OPERATION
FIGURE 3
FIGURE 4
Edge Guide
The edge guide (A) Fig.5 is effectively used for
straight cuts when chamfering or grooving.
Install the edge guide on the guide holder (B) with
the wing bolt (C). Make sure to place the slotted
part of the edge guide around the non-threaded
area of the fine adjustment knob (E) before tight-
ening the wing bolt. Insert the guide holder into
the holes in the tool base and tighten the three
wing bolts (D- 3 corners). To adjust the distance
between the bit and the edge guide, loosen the
wing bolt (C) and turn the fine adjusting knob (E).
At the desired distance, retighten the wing bolt (C)
to secure the edge guide in place.
When using a large diameter bit, attach pieces of
wood to the edge guide which have a thickness of
more than 5/8” (15mm) to prevent the bit from
striking the edge guide.
When cutting, move the tool with the edge guide
flush with the side of the workpiece.
Template Guide
The template guide (A) Fig.6 provides a sleeve
through which the router bit passes, allowing use
of the tool with template patterns.
To install the template guide, remove the 2 screws
(B) on the tool base, insert the template guide and
then secure with screws. Secure the template to
the workpiece. Place the tool on the template and
move the tool with the template guide sliding
along the side of the template.
NOTE:The workpiece will be cut a slightly
different size from the template. Allow for the
distance (X) between the router bit and the
outside of the template guide. The distance (X)
can be calculated by using the following equation: Distance (X) = (outside diameter of the
template guide – bit diameter) divided by 2.
Trim Guide
Trimming, curved cuts in furniture and the like can be done easily with the trim guide (A)
Fig.7. The guide roller (B) rides the curve and assures a fine cut.
Install the trim guide (A) on the guide holder (C) with the wing bolt (D). Insert the guide
holder into the holes in the tool base and tighten the wing bolts (E).
T
o adjust the distance
between the bit and the trimmer guide, loosen the wing bolt (D) and turn the fine adjusting
knob (G). To adjust the guide roller (B) up or down, loosen the wing bolt (F). After
adjusting, tighten all the wing bolts securely. When cutting, move the tool with the guide
roller riding the side of the workpiece.
OPERATION
FIGURE 5
FIGURE 6
FIGURE 7
Turning On your Router
To turn the router on, pull the trigger (A) Fig.8 on
the right handle. To stop the router, release the
trigger.
Your router comes with a lock-on button (B) which
allows continuous operation without holding the
trigger. To lock the trigger in the lock-on position,
pull and hold the trigger and then press the lock-
on button, release trigger. The trigger will stay
engaged until you disengage it. To disengage the
trigger lock-on button, simply pull the trigger once
more and release.
Dust Collection Port
This router is equipped with a dust collection port
(A) Fig.9. It is highly recommended that you adapt
a dust collection system or vacuum to the dust
collection port to minimize airborne dust. This will
also help keep your work area clean of wood
chips. King Canada has a full line of small to large
dust collectors and fittings to meet your needs.
For more information, please contact your near-
est King Canada distributor.
Note: It is necessary to remove the dust collection port from the base in order to install the
template guide. To remove the dust collection port (A) Fig.9, turn the router upside down,
remove the 2 flat head screws which secure it in place. Replace with template guide and
secure in place using the same 2 flat head screws.
Optional Accessories
15pc. Anti-kickback Carbide Router Bit Sets with either 1/4” shanks (model: K-1514) or
1/2” shanks (model: K-1512) are available as optional accessories, please contact your
nearest King Canada distributor.
OPERATION
FIGURE 8
FIGURE 9
MAINTENANCE
CAUTION:
Always be sure that the tool is unplugged before attempting to perform inspection or
maintenance.
Replacing Carbon Brushes
Remove and check the carbon brushes (A)
Fig.10 regularly. Replace when they wear down
to the limit mark (B). Keep the carbon brushes
clean and free to slip in the carbon brush holders
(C). Both carbon brushes should be replaced at
the same time. Use only identical carbon
brushes.
Use a flat head screwdriver to remove the carbon
brush caps (D). Take out the worn carbon
brushes, insert the new ones and secure the
carbon brush caps.
NOTE:
The right side carbon brush and cap (A) Fig.11
are obstructed by the height adjustment knob (B).
CAUTION: Make sure the plunge lock lever is in
the locked position before removing height
adjustment knob (B). It is necessary to unscrew
and remove this knob to gain access to the
carbon brush cap. Re-install the height adjust-
ment knob after inserting new carbon brush.
After replacing carbon brushes, you should run
the router for about 10 minutes (with no load).
WARNING: Certain cleaning agents and solvents
can damage plastic parts. Some of these are: gasoline, carbon tetrachloride,
chlorinated cleaning solvents, ammonia and household detergents which contain
ammonia. Avoiding use of these and other types of cleaning agents will minimize the
possibility of damage.
WARNING: All repairs, electrical or mechanical, should only be done by a qualified
technician. Contact the nearest King Canada Service Center. Use only identical
replacement parts, any other parts may create a hazard.
PARTS DIAGRAM & PARTS LISTS
Refer to the Parts section of the King Canada web site for the most updated parts
diagram and parts list.
FIGURE 10
FIGURE 11
/