Hitachi RB 14DSL Technical Data And Service Manual

Type
Technical Data And Service Manual
• Cleaning facilities and equipment in lumbermills, cigarette-making plants, spinning mills, etc.
• Cleaning devices and equipment in repair shops
• Blowing operation
PRODUCT NAME
Hitachi 14.4 V Cordless Blower
Model RB 14DSL
[ NEW FEATURES ]
Variable speed control for air volume adjustment
Easy-to-grip handle
Light weight 1.5 kg
Applicable to slide-type 14.4 V lithium-ion battery
The new Model RB 14DSL is a cordless blower applicable to 14.4 V slide-type lithium-ion battery.
(1) Applicable to the newly developed lithium-ion battery (14.4 V 3.0 Ah, sold separately).
This battery can be fully charged in 45 minutes.
(2) Lightweight and compact
(3) Grip handle for easier handling
We aim to expand our market share with the new Model RB 14DSL.
LIST No. H809
Mar. 2008
MARKETING OBJECTIVE
APPLICATIONS
SELLING POINTS
International Sales Division
SPECIFICATIONS AND PARTS ARE SUBJECT TO CHANGE FOR IMPROVEMENT.
R
CONTENTS
Page
SELLING POINT DESCRIPTIONS -----------------------------------------------------------------------------------------1
SPECIFICATIONS --------------------------------------------------------------------------------------------------------------3
1. Specifications -----------------------------------------------------------------------------------------------------3
PRECAUTIONS IN SALES PROMOTION--------------------------------------------------------------------------------4
1. Safety instructions -----------------------------------------------------------------------------------------------4
2. Precautions requiring particular attention during sales promotion -----------------------------------6
REPAIR GUIDE------------------------------------------------------------------------------------------------------------------7
1. Precautions in disassembly and reassembly --------------------------------------------------------------7
2. Precautions in disassembly and reassembly of battery charger --------------------------------------8
STANDARD REPAIR TIME (UNIT) SCHEDULES----------------------------------------------------------------------9
Assembly diagram for RB 14DSL
-1-
Variable speed control for air volume adjustment
The air volume is adjustable from 0 to 2.2 m
3
/min.
depending on the triggering amount of the variable
speed control trigger switch. It is convenient for
cleaning works requiring air volume adjustment.
Easy-to-grip handle
The thin handle grip comfortably fits in
the palm of a hand.
Perimeter of the handle grip
Light weight 1.5 kg
The Model RB 14DSL is light-
weight (1.5 kg) and compact. It
is convenient for operation in
narrow spaces.
SELLING POINT DESCRIPTIONS
Measuring point Perimeter
A 125 mm
B 115 mm
145 mm
230 mm
480 mm
Variable speed
control trigger
switch
A
B
-2-
Applicable to slide-type 14.4 V lithium-ion battery
The Type BSL 1430 lithium-ion battery is equipped with the overdischarge protection circuit, overload
protection circuit, and voltage monitoring circuit for each cell to prevent shortening of the battery life due to
overdischarge (overuse) or overcharge (excessive charging) of the battery. The number of
charging/discharging is about 1,500.
Precautions for use of the Type BSL 1430 lithium-ion battery
The Type BSL 1430 lithium-ion battery is equipped with a protective function that automatically stops
output to extend the battery life. The motor may stop automatically in either of the following case 1 or 2
even if the switch is depressed continuously during operation. This is because the protective function is
activated. The battery is not faulty.
1 The motor automatically stops when the remaining battery level is low (when the battery voltage is
decreased to about 8 V). Charge the battery immediately in such case.
2 The motor may stop if the Model RB 14DSL is overloaded. In such case, release the switch and eliminate
the cause of the overload problem. Then the Model RB 14DSL will be operable.
Please instruct the customers on the above precautions.
-3-
1. Specifications
Model
RB 14DSL
Air volume
0 to 2.2 m
3
/min
Air pressure
0 to 3.9 kPa (0.57 psi)
Continuous working
time per charge
15 min. (with BSL 1430 battery)
Type of motor
DC magnet motor
Enclosure
Main body : ABS resin
Type of switch
Trigger switch with speed control
Full load speed
0 to 15,000 min
-1
Weight Main body
1.5 kg (3.31 lbs.) (includes battery)
Overall length x height x
width
480 mm x 230 mm x 145 mm (includes nozzle and battery)
(18-7/8" x 9-1/16" x 5-45/64")
Standard
accessories
NN
Nozzle ------------------------------------------------------ 1 pc.
Battery
(Type BSL 1430)
(sold separately)
Sealed cylindrical lithium-ion storage battery
Nominal voltage: DC 14.4 V
Nominal life: Charging/discharging approximately 1,500 cycles
(in the case of the Model UC 18YRSL)
Nominal capacity: 3.0 Ah
Charger
(Model UC 18YRSL)
(sold separately)
Overcharge protection system:
(1) Battery voltage detection (- V system)
Battery temperature detection (dT/dt system)
(2) Battery surface temperature detection (thermostat or thermistor)
(3) 120-minute timer
(4) Stop current detection
Power input: 90 W
Charging time: Approx. 45 minutes [for the Type BSL 1430 battery at 20°C
(68°F)]
Operable ambient temperature range: 0°C to 40°C (32°F to 104°F)
The maximum allowable temperature of the Type BSL 1430 battery
is 50°C (122°F).
Indication method of battery charging function
SPECIFICATIONS
-4-
1. Safety instructions
In the interest of promoting the safest and most efficient use of the Model RB 14DSL cordless blower by all of
our customers, it is very important that at the time of sale, the salesperson carefully ensures that the buyer
seriously recognizes the importance of the contents of the Handling Instructions, and fully understands the
meaning of the precautions listed on the caution plate and name plate attached to each tool.
A. Handling instructions
Salespersons must be thoroughly familiar with the contents of the Handling Instructions in order to give
pertinent advice to the customer. In particular, they must have a thorough understanding of the precautions
in the use of the cordless (battery charger type) electric power tool which are different from those of
ordinary electric power tools.
(1) Before use, ensure that the unit is fully charged.
New units are not fully charged. Even if the units were fully charged at the factory, long periods out of
use, such as during shipping, cause the storage battery to lose its charge. Customers must be
instructed to fully charge the unit prior to use.
(2) When charging storage batteries, use only the exclusive Model UC 18YRSL charger. Because of the
designed rapid-charging feature (about one hour), use of other battery chargers is hazardous.
(3) Follow prescribed steps in using the charger.
First connect the BSL 1430 storage battery to the Model UC 18YRSL charger, then plug the charger into
an AC outlet (ensuring that the voltage matches that indicated on the unit). If this order is reserved, the
charger may not function properly.
(4) Ensure the power source voltage is the same as that indicated on the name plate of the charger. Use of
any other power source (DC outlet, fuel powered generator, etc.) will cause the charger to overheat and
burn out.
(5) Do not use any voltage increasing equipment (transformer etc.) between the power source and the
charger.
If the charger is used with voltage over and above that indicated on the unit, it will not function properly.
(6) Conduct battery charging at an ambient temperature range of 0°C to 40°C (32°F to 104°F).
Special temperature sensitive devices are employed in the charger to permit rapid charging. Ensure that
customers are instructed to use the charger at the indicated ambient temperature range. At temperature
under 0°C (32°F), the thermostat will not function properly, and the storage battery may be overcharged.
At temperature over 40°C (104°F), the storage battery cannot be sufficiently charged. The optimum
temperature range is 20°C to 25°C (68°F to 77°F).
(7) The battery charger should not be used continuously.
At high ambient temperature, if over three storage batteries are charged in succession, the temperature
of the coils on the transformer will rise and there is a chance that the temperature fuse inserted in the
interior of the transformer will inadvertently melt. After charging one battery, please wait about 15
minutes before charging the next battery.
(8) The charger case is equipped with air vents to protect the internal electronic components from
overheating.
Caution the customer not to allow foreign materials, such as metallic or flammable objects, to be
dropped or inserted into the air vents. This could cause electrical shock, fire or other serious hazards.
PRECAUTIONS IN SALES PROMOTION
-5-
(9) Do not attempt to disassemble the storage battery or the charger.
Special devices, such as a thermostat, are built into the storage battery and the charger to permit rapid
charging. Incorrect parts replacement and/or wiring will cause malfunctions which could result in fire or
other hazards. Instruct the customer to bring these units to an authorized service center in the event
repair or replacement is necessary.
(10) Disposal of the storage batteries
Ensure that all customers understand that the storage batteries should be returned to the Hitachi
Power Tool sales outlet or the authorized service center when they are no longer capable of being
recharged or repaired. If thrown into a fire, the battery may explode.
(11) Keep the battery out of dust.
Protect the battery from being covered with dust during operation.
Protect the battery from being covered with dust accumulated on the Model RB 14DSL during
operation.
Do not leave the battery in a dusty area when not in use.
Remove dust from the battery and store it separating from metallic parts such as screws and nails.
B. Caution plate
(1) The following cautions are listed on the name plate attached to the main body of each tool.
For the U.S.A. and Canada
WARNING
To Reduce The Risk Of Electric Shock - Do Not
Expose To Rain – Store Indoors
AVERTISSEMENT
Pour réduire le risque de chou électrique - Ne pas
exposer à la pluie - Ne pas coserver à l’extérieur
(2) The following cautions are listed on the caution plate attached to each Model BSL 1430
storage battery.
(3) The following caution is listed on the name plate attached to the Model UC 18YRSL charger.
For the U.S.A. and Canada
CAUTION
For safe operation, see Instruction Manual.
Charge HITACHI rechargeable batteries BSL 14
and BSL 18 series. Other types of batteries may
burst causing personal injury and damage.
Charge between 32 °F and 104 °F. Rest 15 minutes
between the charging of batteries.
Indoor use only.
Replace defective cord immediately.
-6-
2. Precautions requiring particular attention during sales promotion
The cordless blower offers many advantages: it can be used in places where no power source is available,
the absence of a cord allows easy use, etc. However, there are certain precautions which require particular
attention. Salespersons must be thoroughly familiar with the following points to properly advise the
customer in the most efficient use of the tool.
A. Suggestions and precautions for efficient use of the tool
(1) Use the cordless blower for comparatively light work.
Because the Model RB 14DSL is battery-operated, the output of the motor in cordless blower is rather
low in comparison with conventional electric power tools. Accordingly, it is not suitable for continuous
blowing in succession which creates a heavy load. Salespersons should recommend conventional
electric power tools for such heavy work.
(2) Do not insert a foreign object into body.
A foreign object inserted through a hole may cause a failure. Please instruct customers to never insert a
foreign object into body.
(3) Avoid “Locking” of the motor.
Locking of the motor will cause an overload current that could result in burning of the motor and/or rapid
deterioration of the battery. Salespersons should advise the customer to immediately release the switch
and stop operation if the motor becomes locked.
(4) Variation in amount of work possible per charge
Although the nominal chargeable capacity of the storage battery used with the Model RB 14DSL is 3.0
Ah, the actual capacity may vary within 10% of that value depending on the ambient temperature during
use and recharging, and the number of times the batteries have been recharged. It should be noted that
other factors which may have a bearing on the amount of work possible per charge are the working
conditions and the operational skill of the user.
B. Suggestions and precautions for efficient use of the charger and the storage battery
Batteries may not be rechargeable immediately after use.
If the storage battery is exposed to direct sunshine for an extended period, of if the temperature of the
battery is 40 °C (104 °F) or higher immediately after it has been used in the tool, the pilot lamp may not light
up when the battery is connected to the Model UC 18YRSL charger. This is because the built-in thermostat
functions to stop the charging when the temperature of the storage battery reaches 40°C (104°F) or higher.
In such a case, the customer should be advised to place the battery in a shaded area with a good airflow,
and allow sufficient cooling before recharging. This phenomenon is common to all existing batteries which
employ temperature sensitive overcharge devices. The cooling time required before charging can be
accomplished varies from a few minutes to about 30 minutes, depending on the load, duration of use, and
ambient temperature.
-7-
Be sure to remove the storage battery from the main body before servicing. Inadvertent triggering of the
switch with the storage battery connected will result in danger of accidental turning of the motor.
1.Precautions in disassembly and reassembly
The [Bold] numbers in the description below correspond to the item numbers in the Parts List and the
exploded assembly diagram for the Model RB 14DSL.
1. Removal of the fan
Be sure to draw on work gloves before holding the Fan [12] to prevent injury to fingers. Remove the Nozzle
[19] from the main body. Remove the Tapping Screws D3.5 x 15 (Black) [15] and the Tapping Screws D3.5
x 20 (Black) [17] that secure Housing (L) [16] to the casing. Remove the Nut M6 [13] and pull out the Fan
[12] from the motor shaft.
2. Removal of the motor
After removal of the Fan [12], remove the Tapping Screws D3.5 x 15 [11] that secure Housing (R) [6].
Remove the Machine Screws M4 x 10 [5] that secure the casing to the Motor [8], and remove the Motor
Plate [10]. Then the Motor [8] can be removed together with Motor Holder (A) [9]. In either case, the Motor
[8] can be removed by lightly tapping the end of Housing (R) [6] with a wooden hammer.
3. Disassembly of the power supply unit
Remove the Battery Holder [4] from Housing (R) [6]. The internal wires of the DC-Trigger Switch [3] and
the Motor [8] are soldered to the Battery Holder [4]. Unsolder and remove the internal wires.
REPAIR GUIDE
Disassembl
y
-8-
Reassembly can be accomplished by following the disassembly procedures in reverse. However, special
attention should be given to the following items.
1. Reassembly of the power supply unit
2. Reassembly of others
Reassembly can be accomplished by following the above disassembly procedures in reverse.
Machine Screw M4 x 10 [5]------------------------------------------------------------ 1.4 to 2.2 N
m (14 to 22 kgfcm)
Tapping Screws D3.5 [11] [15] [17] ------------------------------------------------- 1.3 to 1.9 N
m (13 to 19 kgfcm)
Nut M6 [13] ------------------------------------------------------------------------------- 3.9 to 5.9 N
m (40 to 60 kgfcm)
2. Precautions in disassembly and reassembly of battery charger
Refer to the Technical Data and Service Manual for precautions in disassembly and reassembly of the
battery charger Model UC 18YRSL.
Reassembl
y
Screw ti
g
htenin
g
torque
Perform wiring according to the wiring diagram.
DC-Trigger Switch [3]
Printed Circuit Board [2]
Black
Battery Holder [4]
Motor [8]
Red
Motor Holder (A) [9]
Black
Red
Black
Red
Yellow
-9-
MODEL
Variable
Fixed
10 20 30 40 50 60
Work Flow
RB 14DSL
General Assembly
Housing (R)
Housing (L)
DC-Trigger
Switch
Motor Holder
(B)
Motor Holder
(A)
Motor
Motor Plate
Fan
STANDARD REPAIR TIME (UNIT) SCHEDULES
Model RB 14DSL
CORDLESS BLOWER
LIST NO. H809
(E1)
15
16
6
7
8
9
10
11
12
13
19
14
4
18
5
3
2
1
17
PART
S
RB 14DSL
DESCRIPTION REMARKS
1 NAME PLATE 1
2 328-557 PRINTED CIRCUIT BOARD 1
3 328-558
DC-TRIGGER SWITCH (W/FELT) 1
4 328-554 BATTERY HOLDER 1
5 949-216 MACHINE SCREW M4X10 (10 PCS.) 2
6 328-559 HOUSING (R) 1
7 328-560 MOTOR HOLDER (B) 1
8 328-561
MOTOR (W/SPINDLE) 1
9 328-553 MOTOR HOLDER (A) 1
10 328-563 MOTOR PLATE 1
11 328-550 TAPPING SCREW D3.5X15 3
12 328-564 FAN 1
13 949-556
NUT M6 (10 PCS.) 1
14 328-565 STRAP 1
15 328-546 TAPPING SCREW D3.5X15 (BLACK) 8
16 328-547 HOUSING (L) 1
17 328-549 TAPPING SCREW D3.5X20 (BLACK) 1
18
HITACHI LABEL 1
19 328-562 NOZZLE 1
OPTIONAL ACCESSORIE
S
DESCRIPTION REMARKS
601 317-124 LONG NOZZLE ASS'Y 1
602 990-046 NOZZLE (B) 1
603 323-587
DUST BAG (DEEP BLUE) 1
- 2 - Printed in Japan 3 - 08
(080327N)
*ALTERNATIVE PARTS
ITEM
NO.
NO.
USED
CODE NO.
NO.
USED
CODE NO.
ITEM
NO.
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Hitachi RB 14DSL Technical Data And Service Manual

Type
Technical Data And Service Manual

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