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Husqvarna HUV 5420 DX User manual

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HUV5420DXAll-WheelDrive
CEMarkDieselVehicle
Owner’sManual
[Refertobackcoverforapplicablebuildcoderange]
NOTICE
Thismanualisvalidforvehiclesmanufacturedinthebuildcoderangeprovidedonthebackcoverofthismanual.Ifthe
vehiclebuildcodeisdifferentfromthatshownonthebackcoverofthismanual,pleasecontactyournearestdealer
orgotowww.husqvarna.comtoretrievetheproperowner’smanualforthevehicle.SeealsoModelIdenticationin
thismanual.
Yourauthorizedrepresentativecheckedthevehiclebeforeitwasdeliveredtoyouandwillprovideyouacopyofthe
completedvehiclewarrantyregistrationform.Nootherwarranties,expressorimplied,arecontainedherein.
Husqvarnaisnotliableforerrorsinthismanualorforincidentalorconsequentialdamagesthatresultfromthe
useofthematerialinthismanual.
Thismanualcontainsproprietaryinformationthatisprotectedbycopyright.Allrightsarereserved.Nopartofthis
manualmaybephotocopied,reproduced,ortranslatedtoanotherlanguagewithoutthewrittenconsentofHusqvarna,
Inc.
Theinformationcontainedinthisdocumentissubjecttochangewithoutnotice.
Husqvarnareservestherighttomakedesignchangestovehicleswithoutobligationtomakethesechangeson
unitspreviouslysold.
Theseutilityvehiclesarefour-wheel,general-purposevehiclesintendedtotransportpeopleandcargo.
IfinEnglish,thismanualistheOriginalInstructionsprovidedbythemanufacturer.Ifinanylanguageotherthan
English,thismanualisatranslationoftheOriginalInstructions.
Copyright©2009HusqvarnaAB(publ).Allrightsreserved.Husqvarnaand
otherproductandfeaturemarksaretrademarksofHusqvarnaGroup.
HUV5420DXAll-WheelDriveCEMarkDieselVehicleOwner’sManualPage1
FOREWORD
ThankyouforchoosingHusqvarna,thenamemostwidelyrecognizedastheindustryleaderinvehicleefciencyand
long-lastingvalue.Youhavechosenthenestutilityvehicleonthemarket.Pleaseprotectyourinvestmentand
ensurethatyourHusqvarnavehicle(s)providesyearsofreliable,superiorperformancebyreadingandfollowingthe
maintenanceinstructionsinthismanual.
Yourcomfortandsafetyareimportanttous,soweurgeyoutoreadandfollowthestep-by-stepoperatinginstructions
andsafetyproceduresinthismanual.Theseinstructionsmustbefollowedinordertoavoidtheriskofseverepersonal
injury.Ifyourentorloanyourvehicletoothers,werecommendthatyouaskthemtoreadthismanualbeforethey
operatethevehicle.
Husqvarnaproductsarebackedbyacustomersupportsystemdesignedtoofferyoufast,courteousservice.Inthe
eventyourHusqvarnavehicleneedsrepairsorservice,pleasecontactyourlocalauthorizedHusqvarnadealeror
distributor;hewillbeabletoprovidetechnicaladvice,performwarrantywork,andsellpartsandservicemanuals.
ForthenameandaddressoftheauthorizedHusqvarnadealerordistributornearestyou,logontoourwebsite
atwww.husqvarna.com.
Wehopeyouwillconsiderthisowner’smanualapermanentpartofyourHusqvarnavehicle.Ifyousellthevehicle,
pleaseincludethemanualsothatthenextownerwillhavetheimportantoperating,safety,andmaintenance
informationitcontains.
Page2HUV5420DXAll-WheelDriveCEMarkDieselVehicleOwner’sManual
TABLEOFCONTENTS
SafetyDecalandFeatureIdentication..................................................................................................................4
PracticeSafety.....................................................................................................................................................7
SafetyDetails.......................................................................................................................................................8
GeneralWarnings.................................................................................................................................................8
GeneralInformation.............................................................................................................................................11
ModelIdentication.............................................................................................................................................12
ControlsandIndicators.......................................................................................................................................12
Roll-OverProtectiveStructureandSeatBelts.......................................................................................................16
SeatLatchandAdjustment.................................................................................................................................18
Pre-OperationandDailySafetyChecklist.............................................................................................................19
DrivingInstructions.............................................................................................................................................20
BedLatchandPropRod.....................................................................................................................................24
LoadingandUnloadingCargo.............................................................................................................................25
VehicleLoadCapacities......................................................................................................................................26
TowingwiththeVehicle.......................................................................................................................................27
TransportingonaTrailer.....................................................................................................................................27
Storage..............................................................................................................................................................28
Maintenance......................................................................................................................................................29
PeriodicServiceSchedule...................................................................................................................................30
PeriodicLubricationSchedule.............................................................................................................................33
BrakeFluidReservoir.........................................................................................................................................34
EngineOil..........................................................................................................................................................35
GearcaseLubrication..........................................................................................................................................39
EngineCoolant–DieselVehicles........................................................................................................................40
AirIntakeSystem...............................................................................................................................................41
FuelingInstructions.............................................................................................................................................42
Battery...............................................................................................................................................................44
UsingABoosterBattery(JumpStarting)..............................................................................................................46
CleaningtheVehicle...........................................................................................................................................47
Accessories........................................................................................................................................................48
VehicleSpecications.........................................................................................................................................49
ECDeclarationofConformity..............................................................................................................................51
HUV5420DXAll-WheelDriveCEMarkDieselVehicleOwner’sManualPage3
SafetyDecalandFeatureIdentication
SAFETYDECALANDFEATUREIDENTIFICATION
Thefollowingpagescontainsafetydecalandfeatureidenticationinformation.Fordetailedinformationonspecic
features,readtheappropriatesectioninthismanual.
HUSQVARNAHUV5420DXDIESELCEMARKVEHICLES
373
5
3
1
2
8
4
7
6
1102231601
Decal,WinchSafetyWarning(onvehiclebody,
belowseat)(withwinchoption)
5102459201
Decal,DieselFuelWarning(onframe,nearfuel
tank)
2102458901
Decal,HotSurfaceWarning(oncoolantpipesand
undersideofseats)(onbedseal)
6102459301
Decal,BedLatchWarning(onvehiclebody,below
bedlatch)
3102459001
Decal,HotManifoldWarning(onengine,near
manifold)
7102459501
Decal,Rotating/HotPartsWarning(onframenear
battery)
4102459101
Decal,GroundWarning(onvehicleframe,near
battery)
8102884301Decal,OperatingInstructions(oninstrumentpanel)
Page4HUV5420DXAll-WheelDriveCEMarkDieselVehicleOwner’sManual
SafetyDecalandFeatureIdentication
HUSQVARNAHUV5420DXDIESELCEMARKVEHICLES
374
5
4
6
3
1
9
2
7
8
11011553
Decal,TrailerHitchT ongueWeightNotice(on
trailer/receiverhitch)
6102961201Decal,ROPSWarning(onROPS)
2101609401
Decal,CrushAreaWarning(behindseat,near
cargobed)
7103202601Decal,VehicleLoadingInstructions(oncargobed)
3102224001Decal,RotatingPartsWarning(onframe)8103210401Decal,VehicleLoadingInstructions(oncargobed)
4102459401Decal,YoungDriverWarning(onROPS)9SerialNumber
5102884401Decal,RolloverWarning(oninstrumentpanel)15
HUV5420DXAll-WheelDriveCEMarkDieselVehicleOwner’sManualPage5
SafetyDecalandFeatureIdentication
HUSQVARNAHUV5420DXDIESELCEMARKVEHICLES
1398
1
3
2
1102460201
Decal,RotatingPartsWarning(onvehiclebody,
underseat)
3103687501
Decal,CEMarkHusqvarnaHUV5420DX(on
frontfender)
2103687601
Decal,CEMarkHusqvarnaHUV5420DXHD(on
frontfender)
Page6HUV5420DXAll-WheelDriveCEMarkDieselVehicleOwner’sManual
PracticeSafety
PRACTICESAFETY
399
Figure1PracticeSafety
Safetysignslikeyouseeabovemayatrstseemshocking,buttheirimpactismildcomparedwiththereality
ofseverepersonalinjury.
Yoursafetyandsatisfactionareoftheutmostimportancetous.Thatiswhybeforeoperatingthevehicle,weurge
youtoreviewtheinformationinthismanual.UnderstandandbecomefamiliarwiththeDANGER,WARNING,and
CAUTIONstatementsandproceduresitcontains,alongwiththesafetydecalsthatareafxedtoyourvehicle.
Taketimetounderstandthelanguageofsafety.Itisalanguagethatcansaveyourlife.
HUV5420DXAll-WheelDriveCEMarkDieselVehicleOwner’sManualPage7
SafetyDetails
SAFETYDETAILS
WARNING
•Thisowner’smanualshouldbereadcompletelybeforeattemptingtodriveorservicethevehicle.
Failuretofollowtheinstructionsinthismanualcouldresultinpropertydamage,severepersonal
injury,ordeath.
Itisimportanttonotethatsomevitalstatementsthroughoutthismanualandonthedecalsafxedtothevehicleare
precededbythewordsDANGER,WARNING,orCAUTION.Foryourprotection,werecommendthatyoutakespecial
noticeofthesesafetyprecautions.Safetyprecautionsareessentialandmustbefollowed.
Ifanyoftheoperationorwarningdecalsonthevehiclebecomedamaged,havebeenremoved,orcannotbeeasily
read,theyshouldbereplacedimmediatelytoavoidpossiblepropertydamage,personalinjury,ordeath.Contact
yourdealer.
DANGER
•ADANGERindicatesanimmediatehazardthatwillresultinseverepersonalinjuryordeath.
WARNING
•AWARNINGindicatesanimmediatehazardthatcouldresultinseverepersonalinjuryordeath.
CAUTION
•ACAUTIONwiththesafetyalertsymbolindicatesahazardorunsafepracticethatcouldresultin
minorpersonalinjury.
CAUTION
•ACAUTIONwithoutthesafetyalertsymbolindicatesapotentiallyhazardoussituationthatcould
resultinpropertydamage.
GENERALWARNINGS
Thefollowingsafetystatementsmustbeheededwheneverthevehicleisbeingoperated,repaired,orserviced.
SeeSafetyDecalandFeatureIdenticationonpage4.Otherspecicsafetystatementsappearthroughout
thismanualandonthevehicle.
DANGER
•Battery–Explosivegases!Donotsmoke.Keepsparksandamesawayfromthevehicleandservice
area.Ventilatewhenchargingoroperatingvehicleinanenclosedarea.Wearafullfaceshieldand
rubbergloveswhenworkingonornearbatteries.
•Diesel–Flammable!Explosive!Donotsmoke.Keepsparksandamesawayfromthevehicleand
servicearea.Serviceonlyinawell-ventilatedarea.
•Donotoperateengineinanenclosedareawithoutproperventilation.Theengineproducescarbon
monoxide,whichisanodorless,deadlypoison.
•Thevehiclewillnotprovideprotectionfromlightning,yingobjects,orotherstorm-relatedhazards.If
caughtinastormwhiledrivingaHusqvarnavehicle,exitthevehicleandseekshelterinaccordance
withapplicablesafetyguidelinesforyourlocation.
Page8HUV5420DXAll-WheelDriveCEMarkDieselVehicleOwner’sManual
GeneralWarnings
WARNING
•Followtheproceduresexactlyasstatedinthismanual,andheedallDANGER,WARNING,and
CAUTIONstatementsinthismanualaswellasthoseonthevehicle.
•Donotleavechildrenunattendedonvehicle.
•Childrenrequiringachildsafetyseatmustnotrideonthevehicle.Complywithstateandlocallaws
pertainingtochildsafety.
•Thedriverandpassengermustberestrainedatalltimeswiththeseatbeltsprovidedtohelpprevent
injuryintheeventofsuddenbraking,collision,orroll-over.
•Nomorethanonepersonperbucketseatatonetime.Nomorethantwopersonsperbenchseatat
onetime.Donotallowpeopletorideinanypartofthevehiclethatisnotequippedwithaseatanda
seatbelt.Donotallowapassengertoholdachildinhisorherlapwhilethevehicleismoving.
•Priortoleavingthevehicleunattendedorservicingthevehicle,settheparkbrake,placethe
Forward/ReversehandleintheNEUTRALposition,turnthekeyswitchtotheOFFposition,andremove
thekey.Chockthewheelswhenservicingthevehicle.
•Improperuseofthevehicleorfailuretoproperlymaintainitcouldresultindecreasedvehicle
performance,severepersonalinjury,ordeath.
•Anymodicationorchangetothevehiclethataffectsthestabilityorhandlingofthevehicle,or
increasesmaximumvehiclespeedbeyondfactoryspecications,couldresultinseverepersonal
injuryordeath.
•Checkthevehicleforproperlocationofallvehiclesafetyandoperationdecalsandmakesuretheyare
inplaceandareeasytoread.
•Forvehicleswithcargobeds,removeallcargobeforeraisingthebedorservicingthevehicle.Ifthe
vehicleisequippedwithaproprod,ensurethatitissecurelyengagedwhilebedisraised.Donot
closebeduntilallpersonsareclearofcargobedarea.Keephandsclearofallcrushareas.Donot
dropcargobed;lowergentlyandkeepentirebodyclear.Failuretoheedthiswarningcouldresultin
severepersonalinjuryordeath.
•Onlytrainedtechniciansshouldserviceorrepairthevehicle.Anyonedoingevensimplerepairsor
serviceshouldhaveknowledgeandexperienceinelectricalandmechanicalrepair.Theappropriate
instructionsmustbeusedwhenperformingmaintenance,service,oraccessoryinstallation.
•Toavoidunintentionallystartingthevehicle,disconnectbattery.SeeDisconnectingtheBattery–
DieselVehiclesonpage10.
•Frameground–Donotallowtoolsorothermetalobjectstocontactframewhendisconnectingbattery
cablesorotherelectricalwiring.Donotallowapositivewiretotouchthevehicleframe,engine,or
anyothermetalcomponent.
•Wearsafetyglassesorapprovedeyeprotectionwhenservicingthevehicle.Wearafullfaceshieldand
rubbergloveswhenworkingonornearbatteries.
•Donotwearlooseclothingorjewelrysuchasrings,watches,chains,etc.,whenservicingthevehicle.
•Useinsulatedtoolswhenworkingnearbatteriesorelectricalconnections.Useextremecautionto
avoidshortingofcomponentsorwiring.
•Whenservicingthevehiclewithpartofthevehicleonjackstands,donotoperatetheenginewiththe
Forward/ReversehandleineithertheFORWARDorREVERSEposition.Theall-wheeldrivesystemwill
engageanywheel(s),frontorrear,withtraction.
DISABLINGTHEVEHICLE
1.Settheparkbrake.
2.TurnthekeyswitchOFFandremovethekey.
3.PlacetheForward/ReversecontrolintheNEUTRALposition.
4.Inaddition,chockthewheelsifservicingorrepairingthevehicle.
HUV5420DXAll-WheelDriveCEMarkDieselVehicleOwner’sManualPage9
GeneralWarnings
DISCONNECTINGTHEBATTERY–DIESELVEHICLES
1.Disablethevehicle.SeeDisablingtheVehicleonpage9.
2.Disconnectthebatterycables,negative(–)cablerst,asshown(Figure2).
NEG
PO S
1
2
(–)
(+)
1.Removenegativebatterycable.
2.Removepositivebatterycable.
Connectbatterycablesinreverseorder.
188
Figure
2BatteryCableRemoval
189
Figure3All-WheelDriveWarning
CONNECTINGTHEBATTERY–DIESELVEHICLES
1.Connectthebatterycables,positive(+)cablerst.
2.Tightenbatteryterminalsto80in-lb(9N·m).
3.CoatterminalswithBatteryT erminalProtectorSpray(P/N6030000-03)tominimizecorrosion.
RECYCLINGLEAD-ACIDBATTERIES
WARNING
•Lead-acidbatteriescontainlead(Pb),othermetals,acidsandothercompounds.Ifimproperlyhandled,
theycancontaminatebothwaterandsoil,causingenvironmentaldamageandpersonalinjury.
Lead-acidbatteriesareidentiedbythesymbolshownbelowandshouldbeproperlyrecycled(Figure4).Theycannot
bedisposedasmunicipalwasteandmustbecollectedseparately.Responsibilityforenvironmentalprotectionmustbe
shared,notonlybythemanufacturersofthebatteries,butbypeoplewhousethebatteriesaswell.Pleasecontact
yournearestHusqvarnadealerordistributorforinformationonhowtoproperlyrecycleyourbatteries.
Page10HUV5420DXAll-WheelDriveCEMarkDieselVehicleOwner’sManual
GeneralInformation
1403
Figure4DisposeofLead-acidBatteriesProperly
INTERNATIONALSAFETYSYMBOLSONBATTERIES
Anyoneusing,repairing,orservicingthevehiclemustunderstandandheedthesafetysymbolsonthevehiclebattery
orbatteries.
1
2
3
4
5
6
1.Shieldeyes.3.Nosmoking,noopenames,nosparks.5.Batteryacidhazard.
2.Readandfollowoperatinginstructions.4.Keepawayfromchildren.6.Explosivegashazard.
RefertoGeneralWarningsformoreinformation.
1642
Figure5InternationalSafetySymbolsonBatteries
GENERALINFORMATION
Thismanualincludesoperatingprocedures,maintenance,andregularservicinginformationforalldieselHusqvarna
HUV5420DXvehicles.Alloperatingprocedures,maintenance,andregularservicingareidenticalunlessotherwise
noted.
HUV5420DXAll-WheelDriveCEMarkDieselVehicleOwner’sManualPage11
ModelIdentication
MODELIDENTIFICATION
Theserialnumberofeachvehicleisprintedonabarcodedecalmountedeitherbelowthepassengersidecupholder
orabovetheacceleratororbrakepedal(Example:PH0901-583947)(Figure6).
Thetwoletters(1)atthebeginningoftheserialnumberindicatethevehiclemodel.Thefollowingfourdigits(2)
indicatethemodelyearandproductionweekduringwhichthevehiclewasbuilt.Thesixdigits(3)followingthehyphen
representtheuniquesequentialnumberassignedtoeachvehiclebuiltwithinagivenmodelyear.SeefollowingNOTE.
NOTE:Havethevehicleserialnumberavailablewhenorderingpartsormakinginquiries.
BuildCode:Thebuildcode(4)isave-digitnumberthatappearsonthevehicleserialnumberdecal.Thebuildcode
existstoenabletheusertoidentifythecorrectowner’smanualforavehicle.Thisowner’smanualisvalidforthebuild
coderangeindicatedonthebackcoverofthisowner’smanual.
PH0901-123456
BC54679
SERIAL NUMBER
4
1
2
3
1400
Figure6SerialNumberDecal
CONTROLSANDINDICATORS
SeeGeneralWarningsonpage8.
WARNING
•Beforeallowinganyonetodrivethevehicle,makesurethedriverisfamiliarwithallcontrolsand
operatingprocedures.
•Donottamperwiththehighidlespeedsettingonthedieselvehicle.Doingsowillvoidthewarranty,
aswellasdamagetheengineandothercomponents,andcouldresultinpropertydamage,personal
injury,ordeathduetounsafespeeds.
•DonotshifttheForward/Reversehandlewhilethevehicleisinmotion.
•EnginemustbeatidlebeforeshiftingtheForward/Reversehandle.Failuretodosomayresultin
injurytoinattentivepassengersand(or)damagetothevehicle.
•Toavoidunintentionallystartingorrollingthevehicle,settheparkbrake,placetheForward/Reverse
handleintheNEUTRALposition,turnthekeyswitchtotheOFFposition,andremovethekeywhen
leavingthevehicle.
Page12HUV5420DXAll-WheelDriveCEMarkDieselVehicleOwner’sManual
ControlsandIndicators
9
6
11
1
3
2
B
A
C
7
10
8
13
4
5
12
15
193
Figure
7InstrumentPanel–DieselVehicles
WARNING
•Movingparts!Keepclearoftheenginecompartmentwhiletheengineisrunning.
CAUTION
•DonotshifttheForward/Reversehandlewhiletheacceleratorpedalispressed.Shiftthehandleonly
whenthevehicleisatacompletestopandtheengineisatidle.Failuretoheedthiscautioncould
resultindamagetothetransmission.
NOTE:ThekeycanberemovedonlywhenthekeyswitchisintheOFFposition.
KEYSWITCH–DIESELVEHICLES
Thekeyswitch(7)ismountedontheinstrumentpaneltotherightofthesteeringcolumn(Figure7).Ithasfour
positions:PREHEAT,OFF ,ON,andSTART.
UsethePREHEATfeatureifthetemperaturefallsbelow–5°C(23°F).DonotholdthekeyinthePREHEATposition
longerthan20seconds.T opreheattheglowplugsincoldweather,turnthekeytothePREHEATposition,andholdit
therefor10-15seconds.ThenturnthekeytotheSTARTposition,andholditthereuntiltheenginestarts.Iftheengine
doesnotstartafter10-15seconds,turnthekeytotheOFFpositionandrepeattheprocedure.Oncetheenginestarts,
releasethekeyanditwillreturntotheONposition.Theenginewillidleinneutral.Theenginewillcontinuetoidleuntil
thekeyisturnedtotheOFFposition.SeepreviousWARNING,CAUTION,andNOTE.
HUV5420DXAll-WheelDriveCEMarkDieselVehicleOwner’sManualPage13
ControlsandIndicators
FORWARD/REVERSECONTROL
TheForward/Reversehandle(6)islocatedontherightsideoftheinstrumentpanel(Figure7).Thehandlehasthree
distinctpositions:FORWARD(A),NEUTRAL(B),andREVERSE(C).Pushthehandleuptooperatethevehicleinthe
forwarddirection,orpullthehandledowntooperatethevehicleinreverse.Theenginecanbestartedonlywhenthe
handleisintheNEUTRAL(middle)position.TheenginemustbeatidlebeforeshiftingtheForward/Reversehandle.
SeeprecedingWARNINGandCAUTION.
Husqvarnavehiclesoperateatareducedspeedinreverse.Thereversebuzzerwillsoundasawarningwhenthe
Forward/ReversehandleisintheREVERSEposition.
HORN
Thehornbuttonislocatedontheontheleftsideofthesteeringcolumn.Pressthebuttontosoundthehorn.See
SafetyDecalandFeatureIdenticationonpage4.
ACCELERATORPEDAL
Theacceleratorpedal(1)isthepedalfarthesttotheright(Figure7).
WiththeenginerunningandtheForward/ReversehandleintheFORWARDorREVERSEposition,vehiclespeed
willincreaseastheacceleratorpedalispressed.Whentheacceleratorpedalisreleased,itwillreturntotheoriginal
positionandtheenginewillidle.SeeprecedingWARNINGandCAUTION.
BRAKEPEDAL
Thebrakepedal(2)islocatedtotheimmediateleftoftheacceleratorpedal(Figure7).T osloworstopthevehicle,
pressthebrakepedal.
PARKBRAKE
Theparkbrakepedal(3)islocatedtotheleftofthebrakepedal(Figure7).Toengagetheparkbrake,rstapply
pressuretothebrakepedal,thenrmlypresstheparkbrakepedaluntilitlatchesintoplace.Todisengagethepark
brake,pulltheparkbrakereleasehandle(4)(Figure8).SeefollowingWARNING.
WARNING
•Theparkbrakehasmultiplelockingpositionsandshouldbermlylockedtopreventthevehicle
fromrolling.
Page14HUV5420DXAll-WheelDriveCEMarkDieselVehicleOwner’sManual
ControlsandIndicators
4
191
Figure8ParkBrakeRelease
STEERINGADJUSTMENTLOCK
Thesteeringwheelpositionisadjustable.Toadjustthesteeringwheelposition,pressdownonthesteeringadjustment
locklever(5),thenmovethesteeringwheeltothedesiredposition(Figure7).Whileholdingthesteeringwheelin
thedesiredposition,pulluponthesteeringadjustmentlocklevertormlylockthesteeringcolumninposition.
SeefollowingWARNING.
WARNING
•Ensurethatthesteeringwheellockisfullyengagedbeforeoperatingthevehicle.
12-VOLTACCESSORYOUTLET
The12-voltaccessoryoutlet(11)islocatedtotherightofthekeyswitch(Figure7).Itprovidesaconstant12VDCwith
thekeyswitchintheONorOFFposition.SeefollowingNOTE.
NOTE:Extendeduseofthisaccessoryoutletcancausethebatterytobecomeheavilydischarged.
LOWOILWARNINGLIGHT
Thelowoilwarninglight(9)islocatedontheinstrumentpaneljusttotheleftofthesteeringcolumn(Figure7).Ifthe
warninglightcomeson,oilshouldbecheckedandaddedtotheengineasnecessarybeforevehicleusecontinues.
Thevehicleshouldneverbedrivenwhenthelowoilwarninglightremainslit.Ifthewarninglightcomesonandoff,the
vehiclemaybedriven,butoilshouldbeaddedattherstopportunity.Iftheoilleveliscorrectandthewarninglight
remainslit,haveatrainedtechniciancheckthevehicle.SeefollowingCAUTION.
HUV5420DXAll-WheelDriveCEMarkDieselVehicleOwner’sManualPage15
Roll-OverProtectiveStructureandSeatBelts
CAUTION
•Failuretoaddoilimmediatelywhenthelowoilwarninglightstaysonmayresultinpermanent
enginedamage.
FUELGAUGE/HOURMETER
Thefuelgaugeandhourmeter(8)arehousedtogetherontherightsideoftheinstrumentpanel(Figure7).Thefuel
gaugeoperateswhenthekeyswitchisintheONpositionandallowstheoperatortomonitorthefuellevelinthevehicle.
Thehourmeteroperatesonlywhentheengineisrunning,andshouldbeusedbythetrainedtechniciantotrackvehicle
usageanddeterminewhenperiodicserviceproceduresarerequired.SeePeriodicServiceScheduleonpage30.
HEADLIGHTCONTROL
Theheadlightcontrol(12)islocatedontheleftsideoftheinstrumentpanel(Figure7).Presstheheadlightrocker
switchtoturntheheadlightonoroff.SeefollowingNOTE.
NOTE:Usingtheheadlightsforextendedperiodswhiletheengineiseitherofforidlingwilldischargethebattery.
ELECTRICBEDLIFT
VehicleswithElectricBedLiftOption
Theelectricbedliftswitch(13)islocatedontheinstrumentpaneltotheleftofthekeyswitch(Figure7).See
followingNOTE.
NOTE:Removecargobeforeraisingthebed.
Toliftthebed,pushupandholdtherockerswitchintheupperposition.Releasetheswitchtostoptheliftingoperation.
Toclosethebed,pressdownandholdtheswitchinthelowerposition.Thebedliftwillmakealoudclickingsoundto
signalthatthebedisintherestposition.
HIGH-TEMPERATUREWARNINGLIGHT(DIESELVEHICLESONLY)
Thehigh-temperaturewarninglight(10)islocatedontheinstrumentpaneltotheleftofthesteeringcolumn,next
tothelowoilwarninglight(9)(Figure7).Thedieselengineisliquid-cooled;iftheenginecoolanthasexceededits
normalsafeoperatingtemperature,thewarninglightwillilluminate.Ifthewarninglightcomeson,stopthevehicleand
allowittoidleforapproximatelyveminutesbeforestoppingtheengine.ContactaHusqvarnadealer/distributorora
trainedtechnician.SeefollowingWARNING.
WARNING
•Allowtheenginetocoolbeforeservicingtheenginecoolantsystem.Enginecoolantcancause
severeburns.
ROLL-OVERPROTECTIVESTRUCTUREANDSEATBELTS
TheHusqvarnaHUV5420DXvehiclesareequippedwithaRoll-OverProtectiveStructure(ROPS)andseatbeltsfor
eachoccupant.SeefollowingWARNING.
Page16HUV5420DXAll-WheelDriveCEMarkDieselVehicleOwner’sManual
Roll-OverProtectiveStructureandSeatBelts
WARNING
•TheROPSmustbeproperlyinstalledbeforeoperatingthevehicle.Husqvarnastronglyurgesthatthe
vehicle’soccupantsbeproperlyrestrainedatalltimeswiththeseatbeltsprovided.
Pregnantwoman:Consultyourdoctorforspecicrecommendations.Theseatbeltshouldbewornsecurelyand
aslowaspossibleoverthehipsandnotonthewaist.
Injuredperson:Dependingontheinjury,rstcheckwithyourdoctorforspecicrecommendations.
Tosecuretheseatbelt,situpstraightandwellbackintheseat.Pulltheseatbeltoutoftheretractorandinsertthe
tabintothebuckle.Aclickwillbeheardwhenthetablocksintothebuckle.Positionthelapbeltaslowaspossible
onthehips–notonthewaist.
Theretractorwilllockthebeltduringasuddenstop.Italsomaylockiftheoccupantleansforwardtooquickly.Aslow,
easymotionwillallowthebelttoextend,andtheoccupantcanmovefreely.Iftheseatbeltcannotbepulledoutofthe
retractor,rmlypullthebeltandreleaseit.Itshouldthenpullsmoothlyoutoftheretractor.
Toreleasetheseatbelt,pressthebucklereleasebutton(1)andallowthebelttoretract(Figure9).Ifthebeltdoesnot
retractsmoothly,pullitoutandcheckforkinksortwists.Thenmakesureitremainsfreeoftwistsasitretracts.
1
194
Figure
9Releaseseatbelt
WARNING
•DonotoperatethevehiclewiththeROPSremoved.Doingsocouldresultinpropertydamage,
personalinjury,ordeath.
•DonotremoveormodifyanycomponentoftheROPSstructure.Doingsowillresultinvoidingthe
ROPScerticationandcouldweakentheROPS,resultinginseriousinjuryordeath.
•DonotoperatethevehicleiftheROPSisdamaged.IftheROPSisdamaged,replacethestructure.
Donotattemptrepair.
•Thedriverandpassengermustberestrainedatalltimeswiththeseatbeltsprovidedtohelpprevent
injuryintheeventofsuddenbraking,collision,orroll-over.
WARNINGCONTINUEDONNEXTPAGE
HUV5420DXAll-WheelDriveCEMarkDieselVehicleOwner’sManualPage17
SeatLatchandAdjustment
WARNING
•Intheeventofaroll-over,donotattempttojumporotherwiseexitthevehicle.Remainseatedwith
seatbeltfastenedandwitharmsandlegsinsidethevehicle.
•Afterinsertingthetab,makesurethetabandbucklearelockedandthatthebeltisnottwisted.
•Loosettingseatbeltscouldincreasethechanceofinjuryduetoslidingunderthebeltifsudden
brakingshouldoccur.Keeptheseatbeltsnugandpositionedaslowonthehipboneaspossible.
•Useasingleseatbeltforonepersonatatime.Donotuseasingleseatbeltfortwoormorepeople–
thisincludeschildren.
•Nomorethanonepersonperbucketseatatonetime.Nomorethantwopersonsperbenchseatat
onetime.Donotallowpeopletorideinanypartofthevehiclethatisnotequippedwithaseatanda
seatbelt.Donotallowapassengertoholdachildinhisorherlapwhilethevehicleismoving.
•TheHusqvarnavehicleisnotdesignedtomeetchildseatcompatibilityrequirements.Children
requiringachildsafetyseatmustnotrideonthevehicle.Complywithstateandlocallawspertaining
tochildsafety.
CAUTION
•Becarefulnottodamagetheseatbeltwebbingorhardware.
•Inspecttheseatbeltsystemperiodically.Checkforcuts,fraying,andlooseparts.Damagedparts
shouldbereplacedimmediately.Donotdisassembleormodifythesystem.
•Keepseatbeltscleananddry.Ifcleaningisnecessary,useamildsoapandlukewarmwatersolution.
Donotusebleach,dyeorabrasivecleanersastheymayseverelyweakentheseatbelts.
•Donotinsertcoins,clip,etc.inthebuckleasthismaypreventthetabfromlockingintothebuckle
properly.
•Iftheseatbeltdoesnotfunctionnormally,contactyourdealer/distributorortrainedtechnician
immediately.Donotoccupytheseatuntiltheseatbeltisrepaired.
SEATLATCHANDADJUSTMENT
Thevehicleseat(s)arehingedtoalloweasyaccesstotheenginecompartment.Toraisetheseatbottom,graspthe
rearsideoftheseatbottom,andpullrmlyinaforward/upwarddirection.SeefollowingWARNING.
WARNING
•Makesureseathingesandlatchesaresecurelyengagedbeforeoperatingthevehicle.
Vehicleswithbucketseatoption:
Thedriver-sidebucketseatisadjustableandcanbemovedforwardorbackwardtoaccommodatethedriver.Toadjust
thisseat,pushtheleverlocatedunderthedriverseattotheleft(towardsoutsideofthevehicle).Positiontheseat,and
returnthelevertoitsoriginalposition.SeefollowingWARNING.
WARNING
•Donotadjustthedriver-sideseatwhilethevehicleisinmotion.
Toadjustthepassenger-sideseat
1.Removetheseatfromthevehicle.
2.Removethefourboltsandwashersfromthebottomoftheseatmountingplate.
3.Alignthemountingplateholeswithholesintheseattoachievethedesiredseatposition.
Page18HUV5420DXAll-WheelDriveCEMarkDieselVehicleOwner’sManual
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