Eaton 1250-3000 VA User manual

Powerware 5130 Rack/Tower UPS

1250–3000 VA

User’s Guide

®

Requesting a Declaration of Conformity

Units that are labeled with a CE mark comply with the following harmonized standards and EU directives:

S Harmonized Standards: EN 62040-1-1 and EN 62040-2; IEC 60950-1

S EU Directives: 73/23/EEC, Council Directive on equipment designed for use within certain voltage limits

93/68/EEC, Amending Directive 73/23/EEC

2004/108/EEC, Council Directive relating to electromagnetic compatibility

The EC Declaration of Conformity is available upon request for products with a CE mark. For copies of the EC

Declaration of Conformity, contact:

Eaton Power Quality Oy

Koskelontie 13

FIN-02920 Espoo

Finland

Phone: +358-9-452 661

Fax: +358-9-452 665 68

Eaton, Powerware, FERRUPS, and LanSafe re registered trademarks of Eaton Corporation or its subsidiaries and

affiliates. National Electrical Code and NEC are registered trademarks of National Fire Protection Association, Inc.

Phillips is a registered trademark of Phillips Screw Company. All other trademarks are property of their respective

companies.

reproduced in any way without the express written approval of Eaton Corporation.

Class A EMC Statements

(Low-Voltage Models)

FCC Part 15

NOTE This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to

part 15 of the FCC Rules. These limits are designed to provide r easonable protection against harmful interference

when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate

radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful

interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful

interference i n which case the user will be required to correct the interference at his own expense.

EN 62040-2

Some configurations are classified under EN 62040-2 as “Category C2 UPS.” For these configurations, the

following applies:

WARNING This is a category C2 UPS product. In a residential environment, this product may cause radio

interference, in which case the user may be required to take additional measures.

Class B EMC Statements

(High-Voltage Models)

FCC Part 15

NOTE This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to

part 15 of the FCC Rules. These limits are designed to provide r easonable protection against harmful interference in

a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed

and used in accordance with the instructions, may cause harmful interference to radio communications. However,

there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful

interference to radio or television reception, which can be determined by turning the equipment off and on, the user

is encouraged to try to correct the interference by one or more of the following measures:

S Reorient or relocate the receiving antenna.

S Increase the separation between the equipment and the receiver.

S Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.

S Consult the dealer or an experienced radio/TV technician for help.

Special Symbols

The following are examples of symbols used on the UPS or accessories to alert you to important

information:

RISK OF ELECTRIC SHOCK - Observe the warning associated with the risk of electric shock

symbol.

CAUTION: REFER TO OPERATOR’S MANUAL - Refer to your operator’s manual for additional

information, such as important operating and maintenance instructions.

This symbol indicates that you should not discard the UPS or the UPS batteries in the trash. This

product contains sealed, lead-acid batteries and must be disposed of properly. For more information,

contact your local recycling/reuse or hazardous waste center.

This symbol indicates that you should not discard waste electrical or electronic equipment (WEEE) in

the trash. For proper disposal, contact your local recycling/reuse or hazardous waste center.

EATON Powerware

®

5130 Rack/Tower UPS (1250–3000 VA) User’s Guide S 164201730 Rev 2

www.powerware.com

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Table of Contents

1 Introduction 1.........................................................

2 Safety Warnings 3.....................................................

3 Installation 19..........................................................

Inspecting the Equipment 19................................................................

Checking the Accessory Kit 20..............................................................

Connecting the UPS Internal Battery 22........................................................

UPS Setup 23..........................................................................

Rackmount Setup 23...................................................................

Required Tools 23.....................................................................

Installing the Rail Kit 24................................................................

Tower Setup 25......................................................................

Installing the UPS 28.....................................................................

RPO and ROO Installation 31................................................................

UPS Rear Panels 33......................................................................

4 Operation 35...........................................................

Turning the UPS On 35....................................................................

Starting the UPS on Battery 36..............................................................

Turning the UPS Off 36....................................................................

Operating Modes 37.....................................................................

Normal Mode 37.....................................................................

Battery Mode 38.....................................................................

Standby Mode 38.....................................................................

5 Additional UPS Features 39...............................................

USB Port 39............................................................................

Contact Communication Port (optional) 41......................................................

Load Segments (PowerShare) 42.............................................................

Customizing the UPS with the UPS Configuration Tool 43...........................................

6 UPS Maintenance 45....................................................

UPS and Battery Care 45..................................................................

Transporting the UPS 45...................................................................

Storing the UPS and Batteries 46............................................................

When to Replace Batteries 46...............................................................

TABLE OF CONTENTS

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5130 Rack/Tower UPS (1250–3000 VA) User’s Guide S 164201730 Rev 2

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Replacing Batteries 46....................................................................

How to Replace Internal Batteries 47.......................................................

How to Replace Extended Battery Modules 49................................................

Recycling the Used Battery or UPS 50.........................................................

7 Specifications 51.......................................................

8 Troubleshooting 57......................................................

Audible Alarms and UPS Conditions 57........................................................

Service and Support 59...................................................................

9 Warranty 61...........................................................

Two-Year Limited Warranty (US and Canada) 61..................................................

Ten-Year Pro-Rated Limited Warranty (US and Canada) 63..........................................

Load Protection Guarantee (US and Canada) 65..................................................

EATON Powerware

®

5130 Rack/Tower UPS (1250–3000 VA) User’s Guide S 164201730 Rev 2

www.powerware.com

1

Chapter 1 Introduction

Eaton’s Powerware

®

5130 uninterruptible power system (UPS) protects

your sensitive electronic equipment from basic power problems such as

power failures, power sags, power surges, brownouts, and line noise.

Power outages can occur when you least expect it and power

quality can be erratic. These power problems have the potential to

corrupt critical data, destroy unsaved work sessions, and damage

hardware — causing hours of lost productivity and expensive repairs.

With the Powerware 5130, you can safely eliminate the effects of power

disturbances and guard the integrity of your equipment. The Powerware

5130 was designed for critical applications such as PCs, servers,

workstations, and telecommunications equipment.

Figure 1 shows the Powerware 5130 UPS with an optional Extended

Battery Module (EBM).

1

2

Figure 1. Powerware 5130 UPS with Optional EBM

INTRODUCTION

EATON Powerware

®

5130 Rack/Tower UPS (1250–3000 VA) User’s Guide S 164201730 Rev 2

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Providing outstanding performance and reliability, the Powerware 5130’s

unique benefits include:

S Hours of extended runtime with up to four EBMs.

S Start-on-battery capability for powering up the UPS even if utility

power is not available.

S Hot-swappable batteries that simplify maintenance by allowing you to

replace batteries safely without powering down the critical load.

S Shutdown control through the remote power-off (RPO) and remote

on/off (ROO) port.

S Two standard communication options with a USB port and an RS-232

serial port.

S Advanced power management for graceful shutdowns and power

monitoring.

S Sequential shutdown and load management through separate

receptacle groups, called load segments (PowerShare).

S Optional communication cards with enhanced communication

capabilities for increased power protection and control.

S Backed by worldwide agency approvals.

EATON Powerware

®

5130 Rack/Tower UPS (1250–3000 VA) User’s Guide S 164201730 Rev 2

www.powerware.com

3

Chapter 2 Safety Warnings

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS

This manual contains important instructions that you should follow during installation and

maintenance of the UPS and batteries. Please read all instructions before operating the

equipment and save this manual for future reference.

DANGER

This UPS contains LETHAL VOLTAGES. All repairs and service should be performed by

AUTHORIZED SERVICE PERSONNEL ONLY. There are NO USER SERVICEABLE PARTS

inside the UPS.

WARNING

S This UPS contains its o wn energy source (batteries). The output receptacles may carry

live voltage even when the UPS is not connected to an AC supply.

S For 230V models, the output receptacles may remain electrically live. If the input power

source in your application is wired line-to-neutral (as in most European applications), the

voltage to the output receptacles is 0 V. With line-to-line input wiring, the voltage to the

output receptacles is 115V (measured from line-to-ground or line-to-neutral, depending

on the UPS wiring).

S Do not remove or unplug the input cord when the UPS is turned on. This removes the

safety ground from the UPS and the equipment connected to the UPS.

S To reduce the risk of fire or electric shock, install this UPS in a temperature and humidity

controlled, indoor environment, free of conductive contaminants. Ambient temperature

must not exceed 40°C (104°F). Do not operate near water or excessive humidity (95%

maximum).

S To comply with international standards and wiring regulations, the total equipment

connected to the output of this UPS must not have an earth leakage current greater than

3.5 milliamperes.

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EATON Powerware

®

5130 Rack/Tower UPS (1250–3000 VA) User’s Guide S 164201730 Rev 2

www.powerware.com

19

Chapter 3 Installation

This section explains:

S Equipment inspection

S UPS internal battery connection

S UPS setup and installation, including Extended Battery Modules

(EBMs)

S Remote power-off (RPO) or remote on/off (ROO) installation

S UPS rear panels

Inspecting the Equipment

If any equipment has been damaged during shipment, keep the shipping

cartons and packing materials for the carrier or place of purchase and file

a claim for shipping damage. If you discover damage after acceptance,

file a claim for concealed damage.

To file a claim for shipping damage or concealed damage: 1) File with

the carrier within 15 days of receipt of the equipment; 2) Send a copy of

the damage claim within 15 days to your service representative.

NOTE Check the battery recharge date on the shipping carton label. If the date has passed

and the batteries were never recharged, do not use the UPS. Contact your service

representative.

INSTALLATION

EATON Powerware

®

5130 Rack/Tower UPS (1250–3000 VA) User’s Guide S 164201730 Rev 2

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Checking the Accessory Kit

Verify that the following additional items are included with the UPS:

Table 1. UPS Accessory Kit

Item Description

UPS user’s guide or CD

Quick start instructions

UPS front cover

USB cable

RS-232 serial cable

Rackmounting kit for 19-inch (48 cm) bays

2U models only.

Two pedestals with screws for tower position

Optional.

Network Management Card

INSTALLATION

EATON Powerware

®

5130 Rack/Tower UPS (1250–3000 VA) User’s Guide S 164201730 Rev 2

www.powerware.com

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The high-voltage models include the following additional items:

Table 2. Additional High-Voltage Model Accessory Items

Item Description

Two cord-retention brackets

Two equipment power cords

2500–3000 VA models only.

Power cord

If you ordered an optional EBM, verify that the following items are

included with the EBM:

Table 3. EBM Accessory Items

Item Description

EBM user’s guide

EBM cable

EBM communication cable

Rackmounting kit for 19-inch (48 cm) bays

Joining bracket and screws for tower position

INSTALLATION

EATON Powerware

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5130 Rack/Tower UPS (1250–3000 VA) User’s Guide S 164201730 Rev 2

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Connecting the UPS Internal Battery

To ensure proper battery operation:

1. Verify that the UPS is off and unplugged.

2. Connect the internal battery connectors by firmly pressing the

connectors together (see Figure 2).

1

2

Figure 2. Connecting t he Internal Battery Connectors

NOTE A small amount of arcing may occur when connecting the batteries. This is normal

and does not damage the unit or present any safety concern.

3. Install the UPS front cover and snap into place (see Figure 3).

1

2

Figure 3. Installing the UPS Front Cover

4. Continue to the following section, “UPS Setup.”

INSTALLATION

EATON Powerware

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5130 Rack/Tower UPS (1250–3000 VA) User’s Guide S 164201730 Rev 2

www.powerware.com

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UPS Setup

The Powerware 5130 UPS is designed for flexible configurations and can

be installed in a rack or as a standalone cabinet.

If you are installing the UPS in a rack, continue to the following section,

“Rackmount Setup;” otherwise, continue to “Tower Setup” on page 25.

Rackmount Setup

The rail kit can be mounted in 19-inch panel (48 cm) racks from 24 to

30 inches (61 to 76 cm) deep and includes:

S Left and right sliding rail assemblies

S (12) M5 washers

S (12) M5×12 mm Phillips

®

-head screws

S (8) M4×5 mm Phillips-head screws

S (2) mounting brackets with handles

Required Tools

To assemble the components, a #2 Phillips screwdriver may be needed.

INSTALLATION

EATON Powerware

®

5130 Rack/Tower UPS (1250–3000 VA) User’s Guide S 164201730 Rev 2

www.powerware.com

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Installing the Rail Kit

CAUTION

The UPS and EBM are heavy (see page 52). A minimum of two people are required to lift the

cabinets into the rack.

NOTE Mounting rails are required for each UPS and EBM cabinet. If mounting rails are not

already installed in your rack, contact your local distributor to order rail kits.

To install the rail kit:

1. Adjust the rail size for the depth of your rack.

2. Select the proper holes in the rail for positioning the UPS in the

desired location in the rack.

3. Using two M5 washers and two M5 screws, attach the rail to the

rear of the rack (see Figure 4).

4. Secure the rail to the front of the rack with two M5 washers and

two M5 screws.

5. Repeat Steps 3 and 4 for the other rail.

1

2

Figure 4. Installing the Rail Kit

INSTALLATION

EATON Powerware

®

5130 Rack/Tower UPS (1250–3000 VA) User’s Guide S 164201730 Rev 2

www.powerware.com

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6. Place the UPS on a flat, stable surface with the front of the UPS

facing you.

7. Attach the supplied mounting brackets to the cabinet and secure

with four M4 screws on each side (see Figure 4).

8. If installing optional EBMs, repeat Steps 1 and 7 for each cabinet.

NOTE The UPS and EBMs MUST be installed at the bottom of the rack. If placed in a rack

with existing equipment, the rack must be reconfigured to allow the UPS installation at the

bottom of the rack.

NOTE The EBMs must be installed below the UPS.

9. Slide the UPS and any optional EBMs into the rack.

10. Secure the front of the cabinet to the r ack using two M5 washers

and two M5 screws on each side (see Figure 4).

11. Continue to “Installing the UPS” on page 28.

Tower Setup

The setup varies depending on the size of the cabinet you are installing:

1. Carefully position the cabinet upright with the air vents at the top

(see Figure 5).

1

2

Air Vents

Figure 5. 3U Cabinet

INSTALLATION

EATON Powerware

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5130 Rack/Tower UPS (1250–3000 VA) User’s Guide S 164201730 Rev 2

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2. For one 2U cabinet, the pedestals must be installed. Continue to

Step 3.

For one 3U cabinet, continue to “Installing the UPS” on page 28.

For two or more cabinets, the joining brackets must be installed. Skip

to Step 5.

3. Align the pedestals with the screw holes on the sides of the UPS

cabinet. Secure the pedestals with the captive screws.

1

2

Figure 6. Installing UPS Pedestals (for One 2U Cabinet)

4. Continue to the following section, “Installing the UPS.”

INSTALLATION

EATON Powerware

®

5130 Rack/Tower UPS (1250–3000 VA) User’s Guide S 164201730 Rev 2

www.powerware.com

27

5. Align each joining bracket with the adjacent cabinet screw holes

and secure with the supplied screws (see Figure 7).

NOTE Joining brackets are required for installations with two or more cabinets.

Joining Bracket

Figure 7. Installing the Joining Brackets

6. If installing additional EBMs, repeat Step 5 for each cabinet.

7. Continue to the following section, “Installing the UPS.”

INSTALLATION

EATON Powerware

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5130 Rack/Tower UPS (1250–3000 VA) User’s Guide S 164201730 Rev 2

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Installing the UPS

NOTE Do not make unauthorized changes to the UPS or accessories; otherwise, damage

may o ccur t o your equipment and void your warranty.

See “UPS Rear Panels” on page 33 for the rear panel of each model.

To install the UPS and optional EBMs:

1. If installing an optional EBM, continue to Step 2; otherwise,

continue to Step 3.

2. Plug the EBM cable into the battery connector. Plug the EBM

communication cable into the RJ-11 port. See Figure 8.

Up to four EBMs may be connected to the UPS.

EBM Communication

Cable

EBM Cable

EBM Battery Connectors

Figure 8. UPS Installation with Four EBMs

INSTALLATION

EATON Powerware

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5130 Rack/Tower UPS (1250–3000 VA) User’s Guide S 164201730 Rev 2

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3. If you plan to install power management software, connect your

computer to the USB port or RS-232 communication port using the

supplied communication cable.

OR

Figure 9. Installing a Communication Cable

4. For rackmount installations only. If your rack has conductors for

grounding or bonding of ungrounded metal parts, connect the

ground cable (not included) to the ground bonding screw. See “UPS

Rear Panels” on page 33.

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