Eaton Powerware 5125 Two-in-One EBM User manual

Brand: Eaton

Model: Powerware 5125 Two-in-One EBM

Category: Toys

Type: User manual

Eaton Powerware 5125 Two-in-One EBM is a device that can be added to the 2400/3000 VA Powerware 5125 uninterruptible power system (UPS) to extend the available battery time. The EBM can provide up to 110 minutes of battery runtime at full load and 229 minutes at half load when used with the 2400 VA UPS, and up to 90 minutes of battery runtime at full load and 190 minutes at half load when used with the 3000 VA UPS. The EBM is also hot-swappable, meaning that it can be replaced without powering down the UPS. This makes it ideal for use in critical applications where downtime is unacceptable.

Powerware 5125 Two-in-One

Extended Battery Module (EBM)

User’s Guide

For use with the Powerware 5125 Two-in-One

2400/3000 VA UPS Models

Special Symbols

The following are examples of symbols used on the UPS or accessories to alert you to important

information:

RISK OF ELECTRIC SHOCK - Indicates that a risk of electric shock is present and the

associated warning should be observed.

CAUTION: REFER TO OPERATOR’S MANUAL - Refer to your operator’s manual for

additional information, such as important operating and maintenance

instructions.

RJ-45 RECEPTACLE - For 230V models only: this receptacle provides network

interface connections. Do not plug telephone or telecommunications equipment

into this receptacle.

This symbol indicates that you should not discard the UPS or the UPS batteries

in the trash. This product contains sealed, lead-acid batteries and must be

disposed of properly. For more information, contact your local recycling/reuse or

hazardous waste center.

This symbol indicates that you should not discard waste electrical or electronic

equipment (WEEE) in the trash. For proper disposal, contact your local

recycling/reuse or hazardous waste center.

Powerware is a registered trademark of Eaton Electrical Inc.

reproduced in any way without the express written approval of Eaton Corporation.

EATON Powerware

5125 Two-in-One EBM (2400/3000 VA) User’s Guide S 164201378 Rev C www.power-

ware.com

Table of Contents

1 Introduction 1.........................................................

Safety Warnings 1......................................................................

2 Installation 13..........................................................

Inspecting the Equipment 13................................................................

EBM Installation 13......................................................................

Rack-Mount Installation 14..............................................................

Tower Installation 17..................................................................

3 EBM Maintenance 21....................................................

UPS and Battery Care 21..................................................................

Storing the UPS and Batteries 21............................................................

When to Replace Batteries 21...............................................................

How to Replace Extended Battery Modules 22...................................................

Recycling the Used Battery or UPS 24.........................................................

4 Service and Support 25..................................................

TABLE OF CONTENTS

EATON Powerware

5125 Two-in-One EBM (2400/3000 VA) User’s Guide S 164201378 Rev C www.power-

ware.com

EATON Powerware

5125 Two-in-One EBM (2400/3000 VA) User’s Guide S 164201378 Rev C www.power-

ware.com

Chapter 1 Introduction

The Extended Battery Module (EBM) can be added to the 2400/3000 VA

Powerware

5125 uninterruptible power system (UPS) to extend the

available b attery time (see Table 1). Up to four EBMs can be installed

with the Powerware 5125 UPS.

Table 1. Battery Runtimes (in Minutes at Full/Half Load)

Model UPS Internal Batteries +1 EBM +2 EBMs +3 EBMs +4 EBMs

2400 VA 7/19 35/73 60/124 85/177 110/229

3000 VA 5/15 25/61 49/103 69/146 90/190

NOTE Battery times are approximate and vary depending on the load configuration and battery charge.

Safety Warnings

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS

This manual contains important instructions that you should follow during installation and

maintenance of the EBM. Please read all instructions before operating the equipment and

save this manual for future reference.

WARNING

This UPS contains its own energy source (batteries). The UPS output receptacles may carry

live voltage even when the UPS is not connected to an AC supply.

CAUTION

S Batteries can present a risk of electrical shock or burn from high short-circuit current.

Observe proper precautions. Servicing should be performed by qualified service

personnel knowledgeable of batteries and required precautions. Keep unauthorized

personnel away from batteries.

S Proper disposal of batteries is required. Refer to your local codes for disposal

requirements.

S Never dispose of batteries in a fire. Batteries may explode when exposed to flame.

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EATON Powerware

5125 Two-in-One EBM (2400/3000 VA) User’s Guide S 164201378 Rev C www.power-

ware.com

Chapter 2 Installation

NOTE If you a re installing the UPS and the Extended Battery Module (EBM) together,

follow the installation instructions in the UPS user’s guide.

This section explains:

S Equipment inspection

S UPS and EBM setup

S EBM installation

Inspecting the Equipment

If any equipment has been damaged during shipment, keep the shipping

cartons and packing materials for the carrier or place of purchase and file

a claim for shipping damage. If you discover damage after acceptance,

file a claim for concealed damage.

To file a claim for shipping damage or concealed damage: 1) File with

the carrier within 15 days of receipt of the equipment; 2) Send a copy of

the damage claim within 15 days to your service representative.

NOTE Check the battery recharge date on the shipping carton label. If the date has expired

and the batteries were never recharged, do not use the UPS. Contact your service

representative.

EBM Installation

The Powerware 5125 EBM is designed for flexible configurations and

can be installed in a rack or as a standalone cabinet.

If you are installing the EBM in a rack, continue to the following section

“Rack-Mount Installation;” otherwise, continue to “Tower Installation”

on page 17.

INSTALLATION

EATON Powerware

5125 Two-in-One EBM (2400/3000 VA) User’s Guide S 164201378 Rev C www.power-

ware.com

Rack-Mount Installation

The EBM can be installed in 19-inch racks and needs only 2U of valuable

rack space.

CAUTION

The EBM is heavy (54.9 kg/121 lb). A minimum of two people are required to lift the cabinet

into the rack.

NOTE Fixed mounting rails are required for each UPS and EBM cabinet. If fixed rails are

not already installed in your rack, contact your local distributor to order rail kits.

To install the EBM in a rack:

1. Place the E BM on a flat, stable surface with the front of the EBM

facing toward you.

2. Attach the supplied mounting handles to the mounting brackets and

secure with the supplied screws (see Figure 1).

3. If installing additional EBMs, repeat S teps 1 and 2 for each cabinet.

Mounting Handle

Mounting

Bracket

Figure 1. Installing the Mounting Handles

INSTALLATION

EATON Powerware

5125 Two-in-One EBM (2400/3000 VA) User’s Guide S 164201378 Rev C www.power-

ware.com

NOTE The UPS and EBMs MUST be installed at the bottom of the rack. If placed in a rack

with existing equipment, the rack must be reconfigured to allow the UPS installation at the

bottom of the rack.

NOTE The EBMs must be installed below the UPS as shown in Figure 2.

4. Slide t he EBMs into the rack.

5. Secure the cabinets to the rack according to the rail kit instructions.

UPS

EBMs

Figure 2. Rack-Mount UPS with EBMs

6. Verify that all battery circuit breakers are in the OFF (O) position

(see Figure 3).

7. Plug the E BM cable(s) into the battery connector(s) as shown in

Figure 3. Up to four EBMs may be connected to the UPS.

8. Follow the installation instructions in the Powerware 5125

Two-in-One UPS (2500/3000 VA) User’s Guide for installing the

UPS.

NOTE The batteries charge to 90% capacity in approximately 3 hours. However, it is

recommended that the batteries charge for 24 hours after installation or long-term storage.

NOTE Ensure maximum battery runtime by using the ERM configuration tool on the

Software Suite CD.

NOTE If more than two EBMs are installed, an external battery charger is recommended

for faster recharge times.

INSTALLATION

EATON Powerware

5125 Two-in-One EBM (2400/3000 VA) User’s Guide S 164201378 Rev C www.power-

ware.com

UPS Battery

Connector

EBM Cable

ON OFF

Battery Circuit Breaker

UPS

EBM

EBM Battery

Connectors

Figure 3. Rack-Mount EBM Connections (120V Model Shown)

INSTALLATION

EATON Powerware

5125 Two-in-One EBM (2400/3000 VA) User’s Guide S 164201378 Rev C www.power-

ware.com

Tower Installation

The mounting brackets must be removed before positioning the

cabinets f or a tower installation. Unscrew and remove t he mounting

brackets on each side of all cabinets as shown in Figure 4.

Mounting

Bracket

Figure 4. Removing the Mounting Brackets

The setup varies depending on the number of cabinets you are installing:

1. For two cabinets, the pedestals and the joining brackets must be

installed. Skip to Step 2.

For three or more cabinets, the joining brackets must be installed. Skip

to Step 6.

2. Place the UPS cabinet horizontally so that the left end of the cabinet

is accessible (see Figure 5).

Figure 5. Installing UPS Pedestals (for Two Cabinets)

3. Align t he pedestals with the screw holes on the end of the UPS

cabinet. S ecure the pedestals with the screws provided in the

accessory kit.

INSTALLATION

EATON Powerware

5125 Two-in-One EBM (2400/3000 VA) User’s Guide S 164201378 Rev C www.power-

ware.com

4. Place the E BM cabinet upside down so that the right end of the

cabinet is accessible (see Figure 6).

Figure 6. Installing EBM Pedestals

5. Align t he pedestals with the screw holes on the end of the EBM

cabinet. S ecure the pedestals with the screws provided in the

accessory kit.

6. Carefully position the cabinets upright with the air vents at the top

(see Figure 7 or Figure 8).

Air Vents

Figure 7. Pedestals with Two Cabinets

NOTE Pedestals are required for installations with one or two cabinets. Joining brackets

are required for installations with two or more cabinets.

INSTALLATION

EATON Powerware

5125 Two-in-One EBM (2400/3000 VA) User’s Guide S 164201378 Rev C www.power-

ware.com

Air Vents

Figure 8. Tower Setup with Three Cabinets

7. Align each joining bracket w ith t he adjacent corner screw holes and

secure with the supplied screws (see Figure 9).

Joining Bracket

EBM

UPS

Joining Bracket

Figure 9. Installing the Joining Brackets (Top View with Pedestals)

8. If installing additional EBMs, repeat Step 7 for each cabinet.

INSTALLATION

EATON Powerware

5125 Two-in-One EBM (2400/3000 VA) User’s Guide S 164201378 Rev C www.power-

ware.com

9. Verify that all battery circuit breakers are in the OFF (O) position

(see Figure 10).

10. Plug the EBM cable(s) into the battery connector(s) as shown in

Figure 10. Up to four EBMs may be connected to the UPS.

11. Follow the installation instructions in the Powerware 5125

Two-in-One UPS (2500/3000 VA) User’s Guide for installing the

UPS.

NOTE The batteries charge to 90% capacity in approximately 3 hours. However, it is

recommended that the batteries charge for 24 hours after installation or long-term storage.

NOTE Ensure maximum battery runtime by using the ERM configuration tool on the

Software Suite CD.

NOTE If more than two EBMs are installed, an external battery charger is recommended

for faster recharge times.

UPS Battery

Connector

EBM Battery

Connectors

Joining Brackets

EBM Cables

OFF

Battery Circuit Breaker

UPSEBMEBM

Figure 10. Tower EBM Connections (120V Model Shown)

EATON Powerware

5125 Two-in-One EBM (2400/3000 VA) User’s Guide S 164201378 Rev C www.power-

ware.com

Chapter 3 EBM Maintenance

This section explains how to:

S Care for the UPS and batteries

S Replace the Extended Battery Modules (EBMs)

S Recycle used batteries or UPS

UPS and Battery Care

For the best preventive maintenance, keep the area around the UPS

clean and dust-free. If the atmosphere is very dusty, clean the outside of

the system with a vacuum cleaner.

For full battery life, keep the UPS at an ambient temperature of

25°C (77°F).

NOTE The batteries in the UPS are rated for a 3–5 year service life. The length of service

life varies, depending on the frequency of usage and ambient temperature. Batteries used

beyond expected service life will often have severely reduced runtimes. Replace batteries at

least every 5 years to keep units running at peak efficiency.

Storing t he UPS and Batteries

If you store the UPS for a long period, recharge the batteries every

6 months by plugging the UPS into a power outlet. The batteries charge

to 90% capacity in approximately 3 hours. However, it is recommended

that the batteries charge for 24 hours after long-term storage.

Check the battery recharge date on the shipping carton label. If the date

has expired and the batteries were never recharged, do not use the

UPS. Contact your service representative.

When to Replace Batteries

When the indicator flashes and the audible alarm beeps once every

five seconds, the batteries may need replacing. Contact your service

representative t o order new batteries.

EBM MAINTENANCE

EATON Powerware

5125 Two-in-One EBM (2400/3000 VA) User’s Guide S 164201378 Rev C www.power-

ware.com

How to Replace Extended Battery Modules

NOTE DO NOT DISCONNECT the batteries while the UPS is in Battery mode.

With the hot-swappable battery feature, UPS batteries can be replaced

easily without turning the UPS off or disconnecting the load.

If you prefer t o remove input power to change the batteries, see

“Turning the UPS Off” in the UPS user’s guide.

Consider all warnings, cautions, and notes before replacing batteries.

WARNING

S Batteries can present a r isk of electrical shock or burn from high short-circuit current. The

following precautions should be observed: 1) Remove watches, rings, o r other metal

objects; 2) Use tools with insulated handles; 3) Do not lay tools or metal parts on top of

batteries.

S ELECTRIC ENERGY HAZARD. Do not attempt to a lter any battery wiring or connectors.

Attempting to alter wiring can cause injury.

CAUTION

The EBM is heavy (54.9 kg/121 lb). A minimum of two people are required to lift the cabinet

into the rack.

To replace the E BMs:

1. Switch all battery circuit breakers to the OFF (O) position (see

Figure 11).

2. Unplug the E BM cable from the UPS.

If additional E BMs are installed, unplug the EBM cable from the

battery connector on each EBM.

3. If the EBM is in a tower configuration, remove the joining brackets.

4. If the EBM has pedestals installed, remove the pedestals and

retain.

5. If the EBM is in a rack, attach the supplied mounting handles to the

mounting brackets on the new EBM.

6. Replace the E BM. S ee “Recycling the Used Battery or UPS” on

page 24 for proper disposal.

EBM MAINTENANCE

EATON Powerware

5125 Two-in-One EBM (2400/3000 VA) User’s Guide S 164201378 Rev C www.power-

ware.com

7. Reinstall the pedestals if removed in Step 4.

8. Reinstall the joining brackets if removed in Step 3.

9. Plug the EBM cable(s) into the battery connectors as shown in

Figure 11.

10. Remove the breaker tie from the circuit breaker on all EBMs.

11. Switch all battery circuit breakers to the ON (

| ) position.

UPS Battery

Connector

EBM Battery

Connectors

Joining Brackets

EBM Cables

OFF

Battery Circuit Breaker

Figure 11. EBM Connections

EBM MAINTENANCE

EATON Powerware

5125 Two-in-One EBM (2400/3000 VA) User’s Guide S 164201378 Rev C www.power-

ware.com

Recycling t he Used Battery or UPS

Contact your local recycling or hazardous waste center for information

on proper disposal of the used battery or UPS.

WARNING

S Do not dispose of the battery or batteries in a fire. Batteries may explode. Proper

disposal of batteries is required. Refer to your local codes for disposal requirements.

S Do not open or mutilate the battery or batteries. Released electrolyte is harmful to the

skin and eyes. It may be toxic.

CAUTION

Do not discard the UPS or the UPS batteries in the trash. This product contains sealed,

lead-acid batteries and must be disposed of properly. For more information, contact your

local recycling/reuse or hazardous waste center.

CAUTION

Do not discard waste electrical or electronic equipment (WEEE) in the trash. For proper

disposal, contact your local recycling/reuse o r hazardous waste center.

EATON Powerware

5125 Two-in-One EBM (2400/3000 VA) User’s Guide S 164201378 Rev C www.power-

ware.com

Chapter 4 Service and Support

If you have any questions or problems with the UPS, call your Local

Distributor or the Help Desk at one of the following telephone numbers

and ask for a UPS technical representative.

United States:

1-800-356-5737 or 1-919-870-3149

Canada: 1-800-461-9166 ext 260

All other countries: Call your local service representative

Please have the following information ready when you call the Help

Desk:

S Model number

S Serial number

S Version number (if available)

S Date of failure or problem

S Symptoms of failure or problem

S Customer return address and contact information

If repair is required, you will be given a Returned Material Authorization

(RMA) Number. This number must appear on the outside of the package

and o n t he Bill Of Lading (if applicable). Use the original packaging or

request packaging from the Help Desk or distributor. Units damaged in

shipment as a result of improper packaging are not covered under

warranty. A replacement or repair unit will be shipped, freight prepaid for

all warrantied units.

NOTE For critical applications, immediate replacement may be available. Call the Help

Desk

for the dealer or distributor nearest you.

SERVICE AND SUPPORT

EATON Powerware

5125 Two-in-One EBM (2400/3000 VA) User’s Guide S 164201378 Rev C www.power-

ware.com

Eaton Powerware 5125 Two-in-One EBM User manual

Brand: Eaton

Model: Powerware 5125 Two-in-One EBM

Category: Toys

Type: User manual

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Eaton Powerware 5125 Two-in-One EBM User manual

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