Table of Contents
PNEG-240 Chain Feeding System 3
Contents
Chapter 1 Safety .....................................................................................................................................................4
Safety Guidelines ...................................................................................................................................4
Cautionary Symbols Definitions .............................................................................................................5
Safety Cautions ......................................................................................................................................6
General Safety Statement ......................................................................................................................8
Safety Sign-Off Sheet ..........................................................................................................................10
Chapter 2 Safety Decals ......................................................................................................................................11
Chapter 3 Calculating Weight, Load and Length ..............................................................................................13
Calculating Weight of Suspended Hopper ...........................................................................................13
Calculating the Weight of Suspended Trough at Each Suspension Point ...........................................15
Calculating the Load of the Entire System on the Structure ................................................................16
Chapter 4 Introduction and Control Panel .........................................................................................................17
Overview of the System .......................................................................................................................17
Control Panel .......................................................................................................................................17
Chapter 5 Building Safety and House Layout ...................................................................................................19
Building Safety .....................................................................................................................................19
Chapter 6 Installation ..........................................................................................................................................21
Installation Sequence ...........................................................................................................................21
Installing the Feeder .............................................................................................................................21
Installing the Motor and Belt .................................................................................................................22
Installing the Trough, Couplers and Corners .......................................................................................23
Clean Out Cover Installation ................................................................................................................26
Installing the Chain ...............................................................................................................................26
Suspending the System .......................................................................................................................28
Checking Out the System ....................................................................................................................31
Lubrication and Care ............................................................................................................................33
Drive Cover and Guard Installation ......................................................................................................34
Chapter 7 Troubleshooting Guide ......................................................................................................................36
Chapter 8 Specifications .....................................................................................................................................37
Chapter 9 Wiring Diagrams .................................................................................................................................39
Chapter 10 Parts List ...........................................................................................................................................41
1 Line Unloader (7100120) .................................................................................................................42
1 Line Direct Drive Mini Hopper (C4900000-60, C4900000-90 and C4900000-120) .........................44
2 Line, 1 Way Direct Drive Mini Hopper (C4900001-60 and C4900001-90) ......................................47
2 Line, 2 Way Direct Drive Mini Hopper (C4900002-60) ....................................................................50
2 Line, 2 Way Direct Drive (C4900005-60 and C4900005-120) .........................................................53
1 Line Direct Drive Mini Hopper (C4920000-60 and C4920000-120) .................................................56
2 Line, 1 Way Belt Drive Mini Hopper (C4920001-60 and C4920001-120) ........................................59
2 Line, 2 Way Belt Drive Mini Hopper (C4920002-120) .....................................................................62
4 Line, 2 Way Belt Drive Mini Hopper (C4920005-120) .....................................................................65
1 Line Mini Hopper (Fill Only) (07097525D) .......................................................................................68
Single Drive Unit (Less Motor and Gearbox) (7100784) ....................................................................70
Corner Mini Hopper Replacement Parts .............................................................................................71
Hopper Extensions and Lid Assemblies .............................................................................................72
Chapter 11 Warranty ............................................................................................................................................75