Pepperl+Fuchs OHV1000-F223-R2 Owner's manual

OHV1000-F223-R2

Handheld reader

FACTORY AUTOMATION

MANUAL

With regard to the supply of products, the current issue of the following document is ap-

plicable: The General Terms of Delivery for Products and Services of the Electrical Indus-

try, published by the Central Association of the Electrical Industry (Zentralverband

Elektrotechnik und Elektroindustrie (ZVEI) e.V.) in its most recent version as well as the

supplementary clause: "Expanded reservation of proprietorship"

OHV1000-F223-R2

3

1 Introduction................................................................................. 5

1.1 Content of this Document ................................................................... 5

1.2 Target Group, Personnel...................................................................... 5

1.3 Symbols Used ...................................................................................... 6

2 Product Description ................................................................... 7

2.1 Use and Application............................................................................. 7

2.2 Indicators and Operating Controls..................................................... 8

2.3 Feedback .............................................................................................. 8

2.4 Scope of Delivery................................................................................. 8

2.5 Accessories .......................................................................................... 9

2.6 Storage and Disposal .......................................................................... 9

3 Installation................................................................................. 10

3.1 Connection ......................................................................................... 10

3.1.1 Installing/Removing the Cable ......................................................... 10

3.1.2 Establishing a USB Connection ....................................................... 11

3.1.3 Establishing an RS-232 Connection ................................................ 11

3.2 Installing Vision Configurator ........................................................... 11

3.3 Installing Device Drivers ................................................................... 12

4 Configuration ............................................................................ 13

4.1 Selecting Operating Mode................................................................. 13

4.1.1 Keyboard Mode ............................................................................... 13

4.1.2 Configuration Mode ......................................................................... 13

4.1.3 Keyboard Layout.............................................................................. 14

4.2 Configuring the Handheld Reader.................................................... 15

4

OHV1000-F223-R2

4.3 Configuration Process Using Vision Configurator..........................15

4.3.1 Layout of Application Window ..........................................................16

4.3.2 Image display ...................................................................................17

4.3.3 Sensor Data .....................................................................................18

4.3.4 Test Statistics....................................................................................18

4.3.5 Image Transmission .........................................................................19

4.3.6 File Transmission..............................................................................20

4.3.7 1-D Codes........................................................................................21

4.3.8 2-D Codes........................................................................................22

4.3.9 DPM Codes...................................................................................... 22

4.3.10 Device Settings ................................................................................24

4.3.11 Decoding Options ............................................................................25

4.3.12 Read Result .....................................................................................26

4.3.13 Script................................................................................................ 27

4.3.14 Edited Parameters............................................................................31

4.4 Configuration with Control Codes ....................................................32

4.4.1 Operation ......................................................................................... 32

4.4.2 Selecting the Read Mode.................................................................33

4.4.3 Read Operation ................................................................................34

4.4.4 Data Processing ...............................................................................36

4.4.5 Data Transfer .................................................................................... 39

4.4.6 Restarting and Clearing....................................................................41

4.4.7 Code Types ...................................................................................... 42

4.5 Reading Firmware Version and Serial Number ...............................49

5 Operation................................................................................... 50

5.1 Reading Codes ...................................................................................50

6 Maintenance.............................................................................. 51

7 Troubleshooting........................................................................ 52

OHV1000-F223-R2

Introduction

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1 Introduction

1.1 Content of this Document

This document contains information required to use the product in the relevant phases of the

product life cycle. This may include the following:

■

Product identification

■

Delivery, transport, and storage

■

Assembly and installation

■

Commissioning and operation

■

Maintenance and repair

■

Troubleshooting

■

Dismounting

■

Disposal

The documentation comprises the following parts:

■

Present document

■

Datasheet

In addition, the documentation may comprise the following parts, if applicable:

■

EC-Type Examination Certificate

■

EC Declaration of Conformity

■

Attestation of conformity

■

Certificates

■

Control drawings

■

Other documents

1.2 Target Group, Personnel

Responsibility for planning, assembly, commissioning, operation, maintenance, and

dismounting lies with the plant operator.

Only appropriately trained and qualified personnel may carry out mounting, installation,

commissioning, operation, maintenance, and dismounting of the product. The personnel must

have read and understood the instruction manual and the further documentation.

Prior to using the product make yourself familiar with it. Read the document carefully.

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OHV1000-F223-R2

Introduction

1.3 Symbols Used

This document contains symbols for the identification of warning messages and of informative

messages.

Warning Messages

You will find warning messages in instances, whenever dangers may arise from your actions. It

is mandatory that you observe these warning messages for your personal safety and in order to

avoid property damages.

Depending on the risk level, the warning messages are displayed in descending order as

follows:

Informative Symbols

Action

This symbol indicates a paragraph with instructions. You are prompted to perform an action or

a sequence of actions.

Danger!

This symbol indicates an imminent danger.

Non-observance will result in personal injury or death.

Warning!

This symbol indicates a possible fault or danger.

Non-observance may cause personal injury or serious property damage.

Caution!

This symbol indicates a possible fault.

Non-observance could interrupt the device and any connected systems and plants, or result in

their complete failure.

Note!

This symbol brings important information to your attention.

OHV1000-F223-R2

Product Description

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2 Product Description

2.1 Use and Application

The OHV1000 handheld is a compact handheld reader for all common 1-D and 2-D codes

applied directly to the surface of a product. For example, the code may have been etched,

printed, or laser-engraved on the housing. Special technology to prevent glare allows the

device to accurately read codes on highly reflective surfaces. With its patented dual lens and a

resolution of 1.2 million pixels, it can read both small and large codes from a wide range of

distances. Feedback comes in the form of a visual or audible signal or a vibration.

Using the Vision Configurator software, rule sets can be created for formatting read results

without the need for extensive programming work. This facilitates integration into ERP systems.

Data is transferred via USB or RS-232, depending on which connection cable is selected. With

its robust housing and IP54 protection, the handheld reader is ideally suited to heavy-duty

industrial use.

The device is only approved for appropriate and intended use. Ignoring these instructions will

void any warranty and absolve the manufacturer from any liability.

Use the device only within the specified ambient and operating conditions.

Protection of the personnel and the plant is not ensured if the device is not being used

according to its intended use.

Caution!

Irritation caused by optical radiation

The optical unit on the handheld reader is equipped with very bright LEDs that can cause

irritation in dark environments.

Do not point the handheld reader at people.

Do not look directly into the optical unit on the handheld reader.

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OHV1000-F223-R2

Product Description

2.2 Indicators and Operating Controls

2.3 Feedback

2.4 Scope of Delivery

Check the packaging and contents for damage.

Check if you have received every item and if the items received are the ones you ordered.

■

Handheld reader

OHV1000-F223-R2

■

Brief instructions

1Mounting bracket

2Function indicator

310-pin connector socket

4Trigger button

5Optical unit

43 5

1 2

Action Function indicator Audible signal Vibration

Handheld reader

successfully

switched on

Off Two audible

signals

Vibrates twice

Handheld reader

ready

Off No audible signal No vibration

Code reading

successful

Function indicator briefly lights up

green.

Single audible

signal

Vibrates once

Configuration

code reading

successful

Function indicator briefly lights up

green.

Two audible

signals

Vibrates twice

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Product Description

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2.5 Accessories

2.6 Storage and Disposal

Keep the original packaging. Always store and transport the device in the original packaging.

Store the device in a clean and dry environment. The permitted ambient conditions

(see datasheet) must be considered.

Disposing of device, packaging, and possibly contained batteries must be in compliance with

the applicable laws and guidelines of the respective country.

Designation Description

V45-G-2M-PVC-ABG-

USB-G

Connection cable for USB connection, approx. 1.8 meters

V45-G-2M-PVC-SUBD9 Connection cable for RS-232 connection, approx. 2.4 meters

(extended)

Data connection: Sub-D socket, 9-pin

Power supply: DC connector socket, 5.5 mm

ODZ-MAH-SUPPLY Power supply for RS-232 connection

5 VDC, 1.2 A, short-circuit protected

Vision Configurator Configuration software for camera-based sensors

When using OHV handheld readers, you can download the

software free of charge from www.pepperl-fuchs.com.

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OHV1000-F223-R2

Installation

3 Installation

3.1 Connection

You can connect the handheld reader to the following interfaces.

■

USB

■

RS-232

3.1.1 Installing/Removing the Cable

Installing the Cable

1. Hold the end of the cable with the RJ50 plug and insert the plug into the RJ50 socket under-

neath the handle.

2. Make sure that the cable audibly snaps into place.

Removing the Cable

1. Insert a thin object such as a straightened paper clip into the hole at the bottom of the handle

at the side.

2. Carefully pull the cable complete with RJ50 plug out of the handle.

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Installation

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3.1.2 Establishing a USB Connection

Establishing a USB Connection

1. Insert the USB plug on the connection cable into a free USB port on the PC. This step can

be carried out even during operation.

2. To switch on the handheld reader, hold down the trigger button for approx. two seconds.

3. When the handheld reader is successfully connected, an audible signal will be emitted and

the handheld reader will vibrate.

The handheld reader is now ready.

3.1.3 Establishing an RS-232 Connection

Establishing an RS-232 Connection

1. Switch off the PC.

2. Insert the RS-232 plug on the connection cable into the RS-232 port on the PC.

3. Insert the low-voltage plug on the power supply unit into the low-voltage socket on the RS-

232 connection cable.

4. Connect the mains power plug on the power supply unit to the mains.

5. Switch on the PC.

Once you have switched on the PC, the handheld reader will switch itself on

automatically.

6. When the handheld reader is successfully connected, an audible signal will be emitted and

the handheld reader will vibrate.

The handheld reader is now ready.

The handheld reader uses the following RS-232 factory settings:

■

115,200 baud

■

8 data bits

■

No parity

3.2 Installing Vision Configurator

Vision Configurator is a piece of configuration software for camera-based sensors. The

software allows you to perform advanced configuration of the sensor using a clearly arranged

user interface. Standard tasks include parameterization of the handheld reader, saving data

sets, as well as the transfer and display of data and error diagnostics.

Installing Vision Configurator

1. Download the current version of Vision Configurator from http://www.pepperl-fuchs.com.

2. Open the installation file.

3. Select a language.

4. Follow the instructions on the setup wizard.

Note!

As an alternative to configuration using Vision Configurator, you can configure the handheld

reader using control codes.

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OHV1000-F223-R2

Installation

5. Before exiting the setup wizard, select Install OHV USB driver. A virtual COM port is

installed that Vision Configurator uses to communicate with OHV handheld readers.

3.3 Installing Device Drivers

The handheld reader registers itself as an input device or keyboard. Special device drivers are

not needed.

The operating system automatically installs the drivers for input devices (Human Interface

Device). An active internet connection is required, depending on the operating system.

OHV1000-F223-R2

Configuration

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4 Configuration

4.1 Selecting Operating Mode

The handheld reader has two different operating modes.

4.1.1 Keyboard Mode

Activating Keyboard Mode

Read the following code using the handheld reader.

The function indicator on the handheld reader briefly lights up green.

Data is transferred using a US English keyboard layout by default.

If data is not transferred correctly in keyboard mode, modify the keyboard layout. See chapter

4.1.3

4.1.2 Configuration Mode

Activating Configuration Mode (USB Connection)

Read the following code using the handheld reader.

The function indicator on the handheld reader briefly lights up green.

Activating Configuration Mode (RS-232 connection)

1. Read the following code to activate raw mode for the data transfer.

2. Read a code to define the baud rate. See chapter 4.4.5

You can use the following code, for example, which sets the baud rate of the RS-232

connection to 115,200.

Mode Description

Keyboard Mode When in keyboard mode, the handheld reader acts like a keyboard. The

read codes are transferred to the PC as a combination of letters and digits.

Configuration

Mode

Configuration mode is used exclusively for communication with Vision

Configurator. See chapter 4.3

After configuration has been completed, switch back to operating mode.

M10200_01

M10005_01

M10387_01

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OHV1000-F223-R2

Configuration

The function indicator on the handheld reader briefly lights up green.

Data is transferred using a US English keyboard layout by default.

To select a different keyboard layout, see the Device Settings area in Vision Configurator. See

chapter 4.3.10

4.1.3 Keyboard Layout

You can use the following control codes to modify the keyboard layout for the current operating

mode.

Microsoft Windows

M10399_01

English (US) English (US International) English (GB)

German (Germany) German (Switzerland) French (France)

French (Belgium) Spanish (Spain) Spanish (Latin America)

Russian Japanese

M10460_02

M10469_01

M10471_01

M10463_02

M10466_02

M10462_02

M10461_02

M10472_01

M10465_02

M10418_02

M10464_02

OHV1000-F223-R2

Configuration

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Apple OS X and iOS

4.2 Configuring the Handheld Reader

There are two different ways to configure the handheld reader.

■

Vision Configurator: The software allows you to perform advanced configuration on a

PC using a clearly arranged user interface. Standard tasks include parameterization of the

handheld reader, saving data sets, as well as the transfer and display of data and error

diagnostics. See chapter 4.3

■

Control codes: Control codes allow direct configuration without using a PC. To adjust a

parameter, scan the appropriate control code using the handheld reader. See chapter 4.4

4.3 Configuration Process Using Vision Configurator

To configure the handheld reader using Vision Configurator, you must activate configuration

mode. This mode is used exclusively for communication with Vision Configurator. If you are

configuring the handheld reader using control codes, you do not need to switch to configuration

mode.

Starting Vision Configurator

Before working with Vision Configurator, ensure that the handheld reader is in configuration

mode. See chapter 4.1.2

1. Start Vision Configurator.

2. Select the user name Default in the User area. There are no different user rights for OHV

handheld readers.

3. Select OHV sensor in the Sensor family area.

4. Select the handheld reader, the connection type, and the connection port from the list,

where necessary.

5. Select a language in the Language area.

6. Click OK.

The connection between the handheld reader and the software has now been created.

English German (Germany) German (Switzerland)

French Spanish Italian

M10419_02

M10421_02

M10422_02

M10420_02

M10424_02

M10423_02

Note!

After configuration has been completed, switch back to keyboard mode. See chapter 4.1.1

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OHV1000-F223-R2

Configuration

4.3.1 Layout of Application Window

Figure 4.1 Application screen

1. The display area shows the read images and offers basic editing tools.

2. The Sensor data area shows information about the connected sensor.

3. The Test statistics area shows information on the read codes.

4. The status bar shows information about the user who is logged in as well as the sensor

connection status.

5. The parameter area is split into several subareas and contains sensor-specific parame-

ters.

6. The toolbar allows direct access to selected menu items.

1 2

3

4

5

6

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Configuration

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4.3.2 Image display

The image display shows the recording taken by the handheld reader in the near field and far

field.

The toolbar offers basic editing functions.

1. Zoom into the image.

2. Zoom out of the image.

3. Display image in original size.

4. Length x width in pixels

5. Current zoom factor as a percentage

6. Position of the cursor within the image

7. Grayscale value of the pixel over which the cursor is located.

8. If you have activated Save image, you can select a location to save the image here.

9. Triggers a new recording in the near field and far field.

The image is immediately transferred to the image display area.

10.Triggers a new recording in the far field.

The image is immediately transferred to the image display area.

11.Triggers a new recording in the near field.

The image is immediately transferred to the image display area.

12.Tick Save images if you wish to save the recording locally.

13.Adjusts the image display in relation to the size of the image display area.

1 2

3

4

5

6

7

8

9

10

11

12

13

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OHV1000-F223-R2

Configuration

4.3.3 Sensor Data

This area shows information about the connected sensor.

4.3.4 Test Statistics

This area shows information about the read code.

Show ASCII value Activate this option to display the read result in ASCII characters.

Save reader results Activate this option to save read results locally. If you have

activated this option, you can select a location to save the results.

Single trigger Triggers a read operation.

Reset counter Clears the contents of the Test statistics area.

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Configuration

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4.3.5 Image Transmission

This is where you can define the settings for saving read codes.

Image Saving Mode on Sensor

Frame Quality on Sensor

Note!

Saving images when decoding increases the decoding time.

Save mode when sensor

triggers

■

Save no image

■

Save all images

■

Save non decoded images

■

Save decoded images

Save frames

uncompressed on

sensor

The recorded image is saved uncompressed in portable graymap

format on the sensor.

Save frames

compressed on sensor

The recorded image is saved compressed in JPEG format on the

sensor.

Image quality If the image is to be saved in JPEG format, you can define the

image quality here.

■

0 %: maximum compression, lowest image quality

■

...

■

100 %: minimum compression, highest image quality

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OHV1000-F223-R2

Configuration

4.3.6 File Transmission

This is where you can manage files saved on the sensor.

Listed File Types

On sensor saved files

Instruction files Displays the command files on the sensor with file extension crb

Java script files Displays the JavaScript files on the sensor with file extension js

Image files Displays the graphics files on the sensor with file extension jpg or

pgm

Initialization file Displays the initialization files on the sensor with file extension ini

Show all Displays all the files on the sensor

Show none Displays no files on the sensor

Select no file Cancels selection on all files

Refresh Updates the display of files

Select all files Selects all the files on the sensor

Delete files Deletes the selected files

Delete after transmitting The selected files on the sensor are deleted following transfer

from the sensor to the PC

Download selected

file(s) from sensor

Loads the selected files from the sensor to the PC

Upload new file to

sensor

Loads the file to the sensor

Save and restart sensor Saves the current sensor settings and restarts the sensor

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Pepperl+Fuchs OHV1000-F223-R2 Owner's manual

Pepperl+Fuchs OHV1000-F223-R2 Owner's manual

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