Spirit CB900 Owner's manual

Category
Fitness, gymnastics & weight training
Type
Owner's manual

This manual is also suitable for

Retain For Future Reference
Owner’s Manual
Model No.
1611683900
- Assembly
- Operation
- Adjustments
- Parts
- Warranty
CAUTION:
Read and
understand this
manual before
operating unit
CUSTOMER SERVICE 1-888-707-1880 1611683900(CB900)©2013
1
Product Registration………………………………………………………….....2
Important Safety Instructions…………………………………………………...3
Important Operation Instructions……………………………………………….3
Assembly Instructions………………………………………………………….. 4
Adjusting the bike ………………………………………………………………..8
Adjusting the pedals …………………………………………………………...9
Basic operations ………………………………………………………………..10
General Maintenance …………………………………………………………..10
List and Diagram……………………………………………………………......11
Manufacturer’s Limited Warranty …………………………………………… 15
TABLE OF CONTENTS
ATTENTION
This fitness bike is intended for residential use only and is warranted for this application. Any
other application voids this warranty in its entirety.
CUSTOMER SERVICE 1-888-707-1880 1611683900(CB900)©2013
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Thank you for your purchase of this quality stationary bike trainer from Dyaco Canada Inc. Your
new bike was manufactured by one of the leading fitness manufacturers in the world and is
backed by one of the most comprehensive warranties available. Through your dealer, Dyaco
Canada Inc. will do all we can to make your ownership experience as pleasant as possible for
many years to come. The local dealership where you purchased this bike is your administrator
for all Dyaco Canada Inc. warranty and service needs. Their responsibility is to provide you with
the technical knowledge and service personnel to make your experience more informed and
any difficulties easier to remedy.
Please take a moment at this time to record the name of the dealer, their telephone number,
and the date of purchase below to make any future, needed contact easy. We appreciate your
support and we will always remember that you are the reason that we are in business. Please
complete and mail your registration card today and enjoy your new bike.
Yours in Health,
Name of Dealer ______________________________________
Dealer Phone #___________________________
Purchase Date _______________________________________
RECORD YOUR SERIAL NUMBER
Please record the Serial Number of this fitness product in the space provided below.
Serial Number_______________________________________
REGISTER YOUR PURCHASE
The self-addressed product registration card must be completed in full and returned to
Dyaco Canada Inc
Product Registration
CUSTOMER SERVICE 1-888-707-1880 1611683900(CB900)©2013
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WARNING - Read all instructions before using this appliance.
Do not operate fitness bike on deeply padded, plush or shag carpet. Damage to both carpet
and fitness bike may result.
Keep children away from the fitness bike. There are obvious pinch points and other caution
areas that can cause harm.
Keep hands away from all moving parts.
Never drop or insert any object into any openings.
Do not use outdoors.
Do not attempt to use your fitness bike for any purpose other than for the purpose it is
intended.
The hand pulse sensors are not medical devices. Their purpose is to provide you with an
approximate measurement in relation to your target heart rate. Use of a chest transmitter
strap is a much more accurate method of heart rate analysis. Various factors, including the
user’s movement, may affect the accuracy of heart rate readings. The pulse sensors are
intended only as exercise aids in determining heart rate trends in general.
Wear proper shoes. High heels, dress shoes, sandals or bare feet are not suitable for use on
your fitness bike. Quality athletic shoes are recommended to avoid leg fatigue.
SAVE THESE INSTRUCTIONS - THINK SAFETY!
WARNING!
NEVER expose this fitness bike to rain or moisture. This product is NOT designed for use
outdoors, near a pool or spa, or in any other high humidity environment. The operating
temperature specification is 40 to 120 degrees Fahrenheit, and humidity is 95%
non-condensing (no water drops forming on surfaces).
NEVER operate this fitness bike without reading and completely understanding the results of
any operational change you request from the computer.
Understand that changes in resistance do not occur immediately. Set your desired resistance
level on the computer console and release the adjustment key. The computer will obey the
command gradually.
Use caution while participating in other activities while pedaling on your fitness bike; such as
watching television, reading, etc. These distractions may cause you to lose balance which
may result in serious injury.
Do not use excessive pressure on console control keys. They are precision set to function
properly with little finger pressure.
IMPORTANT SAFETY INSTRUCTIONS
IMPORTANT OPERATION INSTRUCTIONS
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Pre-Assembly
1. Using a razor knife (Box Cutter), cut the banding straps that wrap around the carton. Reach
under the bottom edge of the carton and pull it away from the cardboard underneath,
separating the staples that join the two together. Lift the box over the unit and unpack.
2. Carefully remove all parts from carton and inspect for any damage or missing parts. If
damaged parts are found, or parts are missing, contact your dealer immediately.
3. Locate the hardware package. The hardware is separated into four steps. Remove the tools
first. Remove the hardware for each step as needed to avoid confusion. The numbers in the
instructions that are in parenthesis (#) are the item number from the assembly drawing for
reference.
Assembly Instructions 1611683900
#86.14/15m/m Wrench (1pc)
#85. 6m/m L Allen Wrench (1pc)
#87.Combination M5 Allen Wrench
& Phillips Head Screw Driver (1pc)
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1
Rear Stabilizer Assembly
First, screw in two Leveling Glides (24) onto the Rear Stabilizer (3) and place the Rear Stabilizer (3)
under the frame attaching plates at the rear end of the mainframe. Align the screw holes and insert
two 3/8" × 2-1/4"_Button Head Socket Bolts (51) with 3/8" × 19 × 1.5T_Flat Washers (74) through
the holes and tighten with 3/8" × 19 × 1.5T_Flat Washers (74) and 3/8" - 11T_Nyloc Nuts (69) by
using 6m/m_L Allen Wrench (85) and 14.15m/m_Wrench (86). Cover the rear end of the
mainframe with Rear Step Cover (37) to be tightened with M5 × 10m/m_Phillips Head Screws (57)
by using Combination M5 Allen Wrench & Phillips Head Screw Driver (87).
HARDWARE
Assembly Instructions
#74. 3/8" × 19 × 1.5T
Flat Washer (4pcs)
#69. 3/8" Nyloc Nut
(2pcs)
#57. M5 × 10m/m Phillips
Head Screw (2pcs)
#51. 3/8" × 2-1/4"
Button Head Socket Bolt
(2pcs)
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2
Front Stabilizer Assembly
Screw in two Leveling Glides (24) onto the Front Stabilizer (2) and Place the Front Stabilizer (2)
under the frame attaching plates at the front end of the mainframe. Align the screw holes and
insert two 3/8" × 2-1/4"_Button Head Socket Bolts (51) with 3/8" × 19 × 1.5T Flat Washers (74)
through the holes and tighten with 3/8" × 19 × 1.5T Flat Washers (74) and 3/8" - 11T Nyloc Nuts
(69) by using 6m/m L Allen Wrench (85) and 14.15m/m Wrench (86).
HARDWARE
#69. 3/8" Nyloc Nut
(2pcs)
#51. 3/8" × 2-1/4"
Button Head Socket Bolt
(2pcs)
#74. 3/8" × 19 × 1.5T
Flat Washer (4pcs)
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3
Handlebar, Saddle and
Pedals Assembly
Place the Handle Bar (6) on the top end of the Handlebar Post and secure with M8 × 15L Button
Head Socket Bolts (53), Ø8 × 1.5T (5/16'' × 1.5T) Split Washers (76) and 5/16" × 16 × 1.5T Flat
Washers (73) by using Combination M5 Allen Wrench & Phillips Head Screw Driver (87). Use the
same screw driver (87) to secure the Drink Bottle Holder with M5 × 10m/m Phillips Head Screws
(57). Finally, use 14.15m/m Wrench (86) to secure the Saddle (26). Apply Ø14 × 20 × 2.0T Flat
Washers (89) on Pedals (25L25R) and again use 14.15m/m Wrench (86) to secure.
Note: the left pedal uses a left hand thread, so you will tighten by threading it in counterclockwise.
HARDWARE
#53. M8 × 15mm
Button Head Socket
Bolt (4pcs)
#76. 5/16'' × 1.5T
Split Washer
(4pcs)
#73. 5/16" × 16 × 1.5T
Flat Washer
(4pcs)
#57. M5 × 10m/m
Phillips Head Screw
(2pcs)
#89. Ø14 × 20 × 2.0T
Flat Washer
(2pcs)
CUSTOMER SERVICE 1-888-707-1880 1611683900(CB900)©2013
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ADJUSTING THE BIKE FOR A PROPER FIT
Take some time to learn how to properly adjust the bike to your body; it will make your workouts
more pleasant and a safer experience too. Riding the bike when it is incorrectly adjusted can
result in discomfort and increase your risk of injury.
Adjustment of Seat Position:
Seat Height Adjustment
1. Standing next to the bike, adjust seat until it is about hip height.
2. Rotate crank arms until the pedals are in the vertical position: 12 and 6
o’clock.
3. Place your foot in toe cage of pedal closest to the floor and mount the
bike. Ensure that the ball of your foot is over the center of pedal. Your
leg should be slightly bent at the knee, about 5 degrees.
4. If your leg is too straight or your foot cannot touch pedal you will need to
lower seat height. If your leg is bent too much you will need to raise seat
height.
5. Dismount the bike. Loosen the quick release lever on seat post and adjust up or down as
necessary.
6. When seat is in the desired position, tighten the quick release to secure the seat post.
7. Note the final position mark on the seat post for future reference.
Seat Forward/Aft Adjustment
1. Sit on bike with crank arms in the 3 and 9 o’clock positions. For road
bike training, a proper forward/aft position of the seat is achieved when
small bump at the top of the shin is above pedal axle.
2. Dismount the bike. Loosen the quick release under the seat and slide
the seat forward or backward as desired; then tighten the quick release.
Handlebar Adjustment:
Handlebar Height Adjustment
1. The Handlebar height is a matter of preference. Start with a handlebar height that is the same
as the seat’s height. Adjusting the handlebar higher will give the rider a more upright position;
lower will result in a more crouched position.
2. Raise or lower the handlebar by loosening quick release on handlebar
post and adjust by sliding the handlebar mount up or down as desired.
Then tighten the quick release to secure the handlebar post. Note the
final position mark on handlebar post for future reference.
Adjustment of Handlebar’s Forward/Aft Position
1. Loosen the quick release under the handlebar and slide the handlebar
forward or backward as desired. Suitable forward/aft position should
allow the rider to comfortably grasp the handlebar with a slight bend at
the elbow.
2. Tighten the quick release to secure the handlebar assembly.
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HOW TO USE OUR DUAL FUNCTION PEDAL
Attaching Cleats to Your Shoes
If you have questions it is recommended that you consult a bicycle dealer for assistance, and
also refer to your shoe manufacturer’s instructions.
When fixing the cleat the lateral center line should be under the center of the ball of the foot.
Adjust forward and backward via the slots in the shoe sole. Adjust laterally via play between
cleat washer and cleat. Tighten cleats very firmly. Cleat position can be fine-tuned, according to
personal preference, after trial use. It may take time to find your optimum cleat set-up.
Toe Clips
All standard toe clips can be attached to the pedals. Use fixing hardware and installation
instructions supplied with toe clips and ensure the attachment screws are firmly tightened
before use.
To Use Pedals
Engage cleated shoes in pedals by placing cleat between bindings while pushing down.
Disengage by twisting heel outwards away from exercise bike.
Binding tension is adjustable and should be set so that cleat and shoe do not disengage when
pedaling. Use an Allen key to turn tension adjusting screws, clockwise to increase binding
tension, counterclockwise to decrease binding tension.
Use the opposite side of the pedal from the clip-in side when wearing regular sports training
shoes. The regular side can be used with or without toe clips.
REGULAR SIDE VIEW
Top clip strap
threads thorugh here
If attaching toe
Clip use these holes
Front binding
Adjust rear binding tension
Here using a 3.0mm
allen wrench
CUSTOMER SERVICE 1-888-707-1880 1611683900(CB900)©2013
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BASIC OPERATION
Now that you have established a proper riding position, take a few minutes to ride the bike
and determine that your position is comfortable. Start pedaling at a slow pace with your toes
and knees pointed directly forward. Hold the handlebar lightly and in a position that allows
your shoulders and upper body to relax. Pedal easily, at a low resistance until you feel
confident that you could ride in that position for the duration of your workout.
WARNING!
IF AT ANY TIME DURING YOUR WORKOUT, YOU FEEL CHEST PAIN, EXPERIENCE SEVERE
MUSCULAR DISCOMFORT, FEEL FAINT, OR ARE SHORT OF BREATH, STOP EXERCISING AT
ONCE. IF THE CONDITION PERSISTS, YOU SHOULD CONSULT YOUR MEDICAL DOCTOR
IMMEDIATELY.
1. Pedaling resistance is controlled by the tension knob. Resistance can be changed at
any time by turning tension knob: clock-wise for more resistance; counterclockwise for
less resistance.
2. To apply the brake, press down on the tension knob.
3. Before dismounting, apply the brake to stop flywheel, or increase resistance and let
flywheel come to a stop.
MAINTENANCE GUIDELINES
MAINTENANCE SCHEDULE
PART RECOMMENDED ACTION FREQUENCY CLEANER LUBRICANT
Pedals Ensure that pedals are tight in
crank arms; that all screws on
pedals are tight; and that the
pedal straps are not frayed
Before each use N/A N/A
Frame Wipe down by using a soft
damp clean cloth
Daily Water N/A
Flywheel Wipe down by using a soft
damp clean cloth.
Weekly Water N/A
Brake Pad Check for wear. Monthly N/A N/A
1. Do not service internal parts of pedals. If they are found to be worn internally, we recommend
replacing the pedal.
2. Use of lubricants or cleaning solutions other than those so specified will result in diminished
performance and a shorter life span for that part.
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PARTS LIST
Key No.
Part
No. Description
Qty
1
168390001
Mainframe Assembly 1
2
168390002
Front Stabilizer 1
3
168390003
Rear Stabilizer 1
4
168390004
Handlebar Mast Tube
1
5
168390005
Seat Mast Tube
1
6
168390006
Handle Bar 1
7
168390007
Seat Mount_Slide
1
8
168390008
Handle Bar Mount_Slide 1
9
168390009
Felt Pad Mounting Arm 1
10
168390010
Felt Pad 1
11
168390011
Brake Push Rod Bushing 1
12
168390012
Brake Push Rod Assembly Cap 1
13
168390013
Brake Return Spring 1
14
168390014
Resistance Knob 1
15
168390015
Idler Bearing Axle 1
16
168390016
Idler Axle Bolt & Adjustment Slider 1
17
168390017
Belt Guard Cover, Rear 1
18
168390018
Double-D Flat Washer 1
19
168390019
1.0 × 8 ×11 × 25m/m_Constrict Spring 2
20
168390020
Lateral Wedge, Seat_Handle Bar Slide
2
21
168390021
M10 × 17L_Seat/Handlebar Adj. Locking Lever
2
22
168390022
M8 × 42.5L_Seat/Handlebar Mast Adj. Locking Lever
2
23
168390023
Transport Wheel
2
24
168390024
Leveling Glide 4
25
168390025
Pedal (Left and Right) 1
26
168390026
Saddle
1
27
168390027
Flywheel 1
28
168390028
Flywheel Axle Mount, Right Side 1
29
168390029
Flywheel Axle 1
30
168390030
Flywheel Axle Hold-Down, Left Side 1
31
168390031
6203_Bearing 2
32
168390032
Poly-V Drive Belt 1
33
168390033
Drive Pulley 1
34
168390034
Crank Arm (L) 1
35
168390035
Crank Arm (R) 1
36
168390036
Bottom Bracket Cartridge 1
36-1
168390036-1
M12_Crank Arm Retaining Bolt 2
37
168390037
Rear Step Cover 1
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Key No.
Part
No.
Description
Qty
38
168390038
Right Crank Arm Cover 1
39
168390039
Tube Slide Bushing 2
40
168390040
Tube Slide Insert 2
41
168390041
Flywheel Fender 1
42
168390042
Belt Guard Cover 1
43
168390043
Oval End Cap with SPIRIT logo 4
45
168390045
V-Block, Right(6061-T6) 1
46
1683900446
V-Block, Left(6061-T6) 1
47
168390047
Water Bottle Cage 1
48
168390048
6004_Bearing 1
49
168390049
Flywheel Bearing, Needle 1
50
168390050
5/16" × 42m/m_Button Head Socket Bolt 2
51
168390051
3/8" × 2-1/4"_Button Head Socket Bolt 4
52
168390052
M8 × 10L_Button Head Socket Bolt 2
53
168390053
M8 × 15L_Button Head Socket Bolt 4
54
168390054
M6 × 10L_Button Head Socket Bolt 1
55
168390055
M10 × 15L_Button Head Socket Bolt 1
56
168390056
M4 × 8L_Phillips Head Screw 2
57
168390057
M5 × 10m/m_Phillips Head Screw 11
58
168390058
M6 × 15m/m_Phillips Head Screw 4
59
168390059
M5 × 12m/m_Tapping Screw 2
61
168390061
3.5 × 12m/m_Sheet Metal Screw 3
62
168390062
5 × 16m/m_Sheet Metal Screw 4
63
168390063
1/4" × 3"_Hex Head Bolt 1
64
168390064
M6 × 12L_Socket Head Cap Bolt 2
65
168390065
M6 × 20L_Socket Head Cap Bolt 2
66
168390066
M3 × 6m/m_Socket Head Cap Bolt 6
67
168390067
1/4" - 5.5T_Nyloc Nut 1
68
168390068
5/16"- 7T_Nyloc Nut 2
69
168390069
3/8" - 11T_Nyloc Nut 4
70
168390070
M10 × 1.25 × 15L_Socket Head Cap Bolt 4
71
168390071
Ø4 × 14 × 1.0T_Flat Washer 2
72
168390072
1/4" × 13 × 1.0T_Flat Washer 1
73
168390073
5/16" × 16 × 1.5T_Flat Washer 4
74
168390074
3/8" × 19 × 1.5T_Flat Washer 8
75
168390075
Ø8.7 × Ø20 × 1.5T_Flat Washer 1
76
168390076
Ø8 × 1.5T (5/16'' × 1.5T)_Split Washer 4
77
168390077
M10 × 16.5 × 2T × 4H_Split Washer 5
78
168390078
Ø20_C Ring 2
79
168390079
Ø17_C Ring 1
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Key No.
Part
No.
Description
Qty
80
168390080
25.5 × Ø16_Star Washer 1
81
168390081
Ø2 × 12m/m_Fixing Pin 1
82
168390082
M6 × 1.0-20L_Slotted Set Screw 2
83
168390083
Sleeve, Brake Push Rod 1
84
168390084
Return Spring, Felt Pad 1
85
168390085
6m/m_L Allen Wrench 1
86
168390086
14.15m/m_Wrench
1
87
168390087
Combination M5 Allen Wrench & Phillips Head Screw Driver 1
88
168390088
M5 × 15m/m_Phillips Head Screw 4
89
168390089
Ø14 × 20 × 2.0T_Flat Washer 2
90
168390090
160 × 80mm × 1T_Rubber Pad
2
91
168390091
120 × 80mm × 1T_Rubber Pad
2
92
168390092
Magnet
1
93
168390093
Hollow Plug 2
94
168390094
M8 × 70m/m_Socket Head Cap Bolt 1
95
168390095
M8 × 7T_Nyloc Nut 1
96
168390096
M6 × 15L_Button Head Socket Bolt 2
97
168390097
Aluminum Locking V-Blocks(6061-T6) 1
98
168390098
Aluminum Locking V-Blocks(6061-T6)(M8) 1
99
168390099
Ø8 × 16 × 1.0T_Flat Washer 2
100
1683900100
Ø3/8" × 22 × 1.5T_Flat Washer 1
101
1683900101
Ø40_C Ring 1
102
1683900102
Ø52 × Ø40 × 28m/m_Bushing 1
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Exploded View Drawing
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Dyaco Canada Inc. warrants all it’s bike parts for a period of time listed below, from the date of retail sale,
as determined by a sales receipt or in the absence of a sales receipt. Dyaco Canada Inc.’s responsibilities
include providing new or remanufactured parts, at Dyaco Canada Inc.’s option, and technical support to our
independent dealers and servicing organizations. In the absence of a dealer or service organization, these
warranties will be administered by Dyaco Canada Inc. directly to a consumer. The warranty period applies
to the following components:
COMMERCIAL WARRANTY (DUES PAYING FACILITY)
Labour 1 Year
Parts 3 Years
Wear items 1 Year
(grips, end caps, pedal straps, chain cover)
Frame weldments 10 Years
COMMERCIAL WARRANTY (NON DUES PAYING FACILITY)
Labour 1 Year
Parts 3 Years
Wear items 1 Year
(grips, end caps, pedal straps, chain cover)
Frame weldments 15 Years
HOME WARRANTY
Labour 1 Year
Parts 3 Years
Wear items 1 Year
(grips, end caps, pedal straps, chain cover)
Frame weldments Lifetime
This warranty is not transferable and is extended only to the original owner.
The warranty shall not apply to exercise units which are (1) used for commercial or other income producing
purposes, or (2) subject to misuse, neglect, accident or unauthorized repair and alterations.
This warranty provided herein is lieu of all other express warranties, any implied warranties, including any
implied warranties of merchantability of fitness for particular purpose, are limited in duration to the first 12
months from date of purchase. All other obligations or liabilities, including liability for consequential
damages are hereby excluded.
REPAIR PARTS AND SERVICE
All of the parts for the Spirit cycle shown in figure can be ordered from Dyaco Canada Inc. 6050 DON
MURIE STREET, NIAGARA FALLS, ONTARIO L2G 0B3. When ordering parts, the parts will be sent and
billed at the current prices. Prices may be subject to change without notice. Check or money order must
accompany all orders. Standard hardware items are available at your local hardware store.
To ensure prompt and correct handling of any errors, or to answer any questions, please call our Toll Free
number: 1-888-707-1880, or local number 1-905-353-8955 or fax 1-905-353-8968, email
[email protected] or visit our website at www.dyaco.ca. Office hours are from 8:30 AM to 5:00
PM Monday to Friday Eastern Standard Time.
Always include the following information when ordering parts
z Model number
z Name of each part
z Part number of each part
Manufacturer’s Limited Warrant
y
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Spirit CB900 Owner's manual

Category
Fitness, gymnastics & weight training
Type
Owner's manual
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