Intermec 6540 Getting Started Manual

Category
Bar code readers
Type
Getting Started Manual
6540 Stationary Terminal
GETTING STARTED
GUIDE
PN: 961–047–127
Revision B
June 1999
ii
NOTICE The information contained herein is proprietary and is provided solely for the purpose of allowing customers
to operate and service Intermec manufactured equipment and is not to be released, reproduced, or used for any
other purpose without written permission of Intermec.
We welcome your comments concerning this publication. Although every effort has been made to keep it free
of errors, some may occur. When reporting a specific problem, please describe it briefly and include the book
title and part number, as well as the paragraph or figure number and the page number.
Send your comments to:
Intermec Technologies Corporation
Publications Department
550 Second Street SE
Cedar Rapids, IA 52401
INTERMEC, NORAND, ANTARES, NOR*WARE, TRAKKER and PEN*KEY are registered trademarks
of Intermec Technologies Corporation.
1998 Intermec Technologies Corporation. All rights reserved.
FCC Computer Compliance
NOTICE This equipment meets Class A digital device limits per Part 15 of FCC Rules. These limits protect against
interference in a commercial area. It emits, uses, and can radiate radio frequency energy. If you do not install
and use the equipment according to its instructions, it may interfere with radio signals. Using it in a
residential area is likely to cause interference. If this occurs, you must correct the interference at your
expense.
Revision B
Contact Us
Intermec Technologies Corporation
6001 36th Avenue West
P.O. Box 4280
Everett, WA 98203-9280
U.S. service and technical support: 800-755-5505 425-356-1779
U.S. media supplies ordering information: 800-227-9947
Canadian service and technical support: 800-688-7043
Canadian media supplies ordering information: 800-268-6936
Outside U.S. and Canada: Contact your local Intermec service supplier.
To receive a copy of the standard warranty provision for this product, contact your local Intermec support
services organization. In the U.S. call 1-800-755-5505, in Canada call 1-800-688-7043. Otherwise, refer to
the Worldwide Sales & Service list that ships with this manual for the address and telephone number of your
Intermec sales organization.
Introduction
iii
Table of Contents
Section 1
Introduction to the 6540 Terminal............................................................................................ 1-1
Section 2
Set Up..................................................................................................................................... 2-1
Unpacking ....................................................................................................................... 2-1
Powering on for the First Time......................................................................................... 2-1
Section 3
Mounting and Adjusting........................................................................................................... 3-1
Desktop Configuration without Mounting Bracket ............................................................ 3-1
Supplied Hardware .......................................................................................................... 3-6
Protective Cable Cover Assembly..................................................................................... 3-7
Supplied Hardware............................................................................................................ 3-8
Section 4
Connecting to the Network....................................................................................................... 4-1
Wired Network Connection for the Terminal..................................................................... 4-1
ODI (Novell) Network Locate the network driver files in the following directories:........ 4-1
TCPIP Network ........................................................................................................... 4-3
Wireless Proxim Connection for the Terminal................................................................... 4-5
ODI (Novell) Network.................................................................................................. 4-5
TCPIP Network ........................................................................................................... 4-8
Network Configuration................................................................................................. 4-9
Token Ring Network Connection.....................................................................................4-11
ODI (Novell) Network.................................................................................................4-11
Configuration of the Token Card .................................................................................4-13
TCPIP Network..............................................................................................................4-14
Section 5
Storing Programs and Data...................................................................................................... 5-1
Copying Files to the Terminal........................................................................................... 5-1
BIOS Version 3.0 or Newer.......................................................................................... 5-1
BIOS Older than Version 3.0........................................................................................ 5-1
Disk Drives...................................................................................................................... 5-2
Solid State Disks–Models DFB and DSB...................................................................... 5-2
ROM Disk (Drive A:)................................................................................................... 5-2
Flash Disk (Drive B:)................................................................................................... 5-2
SRAM Disk–Model DSB Only (Drive C:).................................................................... 5-2
Hard Drive–Model DHB (Drive C:).............................................................................. 5-3
Virtual Disk (D:).......................................................................................................... 5-3
CONFIG and AUTOEXEC Files ..................................................................................... 5-3
CONFIG.SYS.............................................................................................................. 5-4
USERCONF.SYS........................................................................................................ 5-4
AUTOEXEC.BAT....................................................................................................... 5-4
USER.BAT.................................................................................................................. 5-4
Introduction
iv
Mini ROM DOS.............................................................................................................. 5-4
Full ROM DOS ............................................................................................................... 5-4
Section 6
Display and Keyboard.............................................................................................................. 6-1
Principle of Operation...................................................................................................... 6-1
Configuring the Display ................................................................................................... 6-1
Writing to the Display...................................................................................................... 6-2
Simulating a Large Block Cursor ..................................................................................... 6-2
Writing Applications for the Display ................................................................................ 6-2
Keyboard......................................................................................................................... 6-5
Using an External Keyboard............................................................................................. 6-6
Special Keyboard Versions............................................................................................... 6-6
Reduced Keys .............................................................................................................. 6-6
European Layout.......................................................................................................... 6-8
Section 7
Inputs and Interfaces................................................................................................................ 7-1
Connecting Bar Code Scanners and Magnetic Stripe Readers............................................ 7-1
Parallel Port..................................................................................................................... 7-2
Section 8
ROM-DOS for Models DFB and DSB..................................................................................... 8-1
Internal ROM-DOS Commands ....................................................................................... 8-1
External ROM-DOS Commands ...................................................................................... 8-4
Section 9
Configuring the Bar Code Decoder........................................................................................... 9-1
Installing the Configuration Software on a PC .................................................................. 9-1
Creating a Configuration File........................................................................................... 9-1
Modify Parameters....................................................................................................... 9-2
Saving the File ............................................................................................................. 9-2
Quitting the Program.................................................................................................... 9-2
Loading a Configuration File into the Bar Code Decoder................................................... 9-2
Section 10
Troubleshooting......................................................................................................................10-1
Unit does not boot...........................................................................................................10-1
Do you hear tones when you boot the unit?......................................................................10-1
Do you see characters on the display?..............................................................................10-1
Does the unit hang on a command?..................................................................................10-1
Is the following line causing the problem?....................................................................10-1
Mini-Command appears at boot.......................................................................................10-2
Cannot copy files to A or B drives...................................................................................10-2
Are you trying to copy files to the A drive?..................................................................10-2
Are you trying to copy files to the B drive? ..................................................................10-2
Scanner is not working....................................................................................................10-2
Does the scanner appear to be powered up and registering good reads?.........................10-2
I cannot get a post or preamble configured.......................................................................10-2
Introduction
v
I cannot get files to the 6540 Terminal.............................................................................10-2
I cannot connect to the network .......................................................................................10-3
Appendix A
Network Drivers......................................................................................................................A-1
Appendix B
Utility Disk..............................................................................................................................B-1
Appendix C
Rear Panel Connector Pin Assignments....................................................................................C-1
Power Supply ..................................................................................................................C-1
Laser Scanner Port...........................................................................................................C-2
Bar Code Wand Port........................................................................................................C-2
External Keyboard Port....................................................................................................C-2
COM1 and COM2 Ports..................................................................................................C-3
LPT1 Port........................................................................................................................C-3
10BASE-T Port...............................................................................................................C-4
10BASE2 Port.................................................................................................................C-4
Appendix D
Configuration Bar Codes..........................................................................................................D-1
Configuration Commands ........................................................................................................D-2
Family A: Audio Management and Data Transmission......................................................D-3
Family B: Bar Code Formats............................................................................................D-6
Family C: Code 39 Parameters.........................................................................................D-7
Family D: Interleaved 2 of 5 Parameters...........................................................................D-9
Family F: UPC/EAN Parameters....................................................................................D-11
Family G: UPC/EAN Parameters ...................................................................................D-13
Family H: Parameters for Code 128, MSI, Plessey and Code 93 .....................................D-15
Family I: Advanced Features..........................................................................................D-17
Full ASCII Bar Code Chart (HEX 00 - 2F).................................................................D-18
Full ASCII Bar Code Chart (HEX 30-5F)...................................................................D-19
Full ASCII Bar Code Chart (HEX 60-7F)...................................................................D-20
Introduction
vi
1-1
Section 1
Introduction to the 6540 Terminal
The 6540 Terminal is a rugged PC-based data collection terminal. In most respects it is like a
DOS PC. Application developers can easily write custom applications for this terminal. Its
Ethernet interface makes it easy for network administrators to manage.
1. Status indicators
2. Display
3. Keypad
4. Power switch
5. Rubber nonskid feet
Figure 1-1
Desktop Configuration
In other respects, however, it is different from a standard desktop PC. In particular, the terminal’s
display is smaller than a standard PC. You must adapt applications for the display.
In addition, the solid state disk and data storage devices of Models DFB and DSB are different
from a desktop PC that typically uses a hard drive. The DFB Model has a flash drive instead of
the standard disk drive. Flash is a different type of stable storage with faster access than a disk
drive because it has no moving parts. The DSB Model has an SRAM (Static Random Access
1
2
3
5
4
Section 1 Introduction to the 6540 Terminal
1-2
Memory) drive. The SRAM drive is faster than the other models, but contents of its memory are
lost if power fails. The DHB Model has a standard disk drive.
In addition, its enclosure is specialized for the requirements of industrial environments. It is
designed for permanent mounting to a desktop or wall.
LocalName is the name of the file, including path as it will be found on the hand held computer.
1. 10BASE-T jack
2. VGA port (optional)
3. 10BASE2 connector
4. COM 2 port
5. COM 1 port
6. Wireless ethernet slot (optional)
7. LPT 1 printer port
8. CCD wand scanner or magnetic stripe reader jack
9. CCD wand or laser scanner port
10. Wedge scanner or external keyboard (P/S2 type)
11. Power supply
12. Spacer post for cable cover
13. Mounting hole for cable cover
Figure 1-2
Connector Panel
1 3 4 5 7 8 9 10 11 12 1362
2-1
Section 2
Set Up
Unpacking
Several different models are available, and each can be ordered with a range of options and
accessories. When unpacking, check the packing list against your order, and ensure that all
of the listed options and accessories are present.
Accessories are all visible, and their presence is easy to verify. The connectors for optional
add-on cards should be visible through the rear panel. The CPU type and speed, and the
memory configuration are reported on the display when the unit goes through its self-test
upon power up.
Powering on for the First Time
All units are thoroughly tested at the factory. Nonetheless we recommend you power up
each unit upon receipt to verify that it is operating normally. Powering up the unit requires
connecting the power supply to the proper port on the unit’s rear panel and positioning the
power switch in the “on” position (marked I). The unit runs a power-up self-test that reports
the status of its main systems and terminates at a DOS prompt. Scanners connected to the
scanner ports work normally. The unit is ready to connect to an Ethernet network.
Section 2 Set Up
2-2
3-1
Section 3
Mounting and Adjusting
The terminal rests on desktop or is permanently mounted to a desktop or wall using its adjustable
mounting bracket accessory. Its protective cable cover accessory attaches to the top panel of the
unit, to provide environmental protection.
Desktop Configuration without Mounting Bracket
In the desktop configuration without the adjustable mounting bracket, the supplied feet should be
attached as shown in Figure 3-1. When an adjustable mounting bracket is ordered with the unit
the rubber feet are not supplied.
Figure 3-1
Desktop Configuration without Adjustable Mounting Bracket
Section 3 Mounting and Adjusting
3-2
The following illustrations show how you can permanently attach the terminal to a desk or wall
with the optional mounting bracket.
Figure 3-2
Desktop Configuration with Adjustable Mounting Bracket
Use the adjustable mounting bracket (part number 2-486015-20) for either surface. Once the
bracket is installed, you can tilt the terminal from 0 to 15 degrees, by loosening the thumbscrews,
tilting the unit, then retightening the screws.
You can permanently mount the terminal to a wall using the adjustable mounting bracket. Note
that the recommended orientation of the bracket depends on the position of the unit with respect
to the operator.
Section 3 Mounting and Adjusting
3-3
Figure 3-3
Wall Mount Orientation Below Shoulder Level
Section 3 Mounting and Adjusting
3-4
Figure 3-4
Wall Mount Orientation Above Shoulder Level
Section 3 Mounting and Adjusting
3-5
Instructions:
1. Cut out template along the dotted line.
2. Tape template to desired location.
3.
Drill holes where indicated using a drill size appropriate for the permanent fastener you plan to use.
4.
Affix bracket to countertop or wall using a fastener you supply. (Do not exceed 10-32 size fastener.)
5.
Press two of the four vibration-damping grommets into the mounting bracket and two into the J-shaped
bracket.
6.
Attach two J-shaped brackets to the terminal by inserting the pan-head screws through the flat washers and
the slots on the J-shaped brackets, then through the vibration damping grommets, then into the mating
inserts in the case. You may need to remove the nonskid feet to expose the mating inserts. If so, simply
pull off the feet to uncover the inserts.
7.
Attach the main brackets to the terminal by inserting the pan-head screws through the flat washers and
vibration damping grommets, then into the mating inserts in the case.
8.
Insert thumbscrews through the main bracket and screw them into the inserts on the J-shaped brackets.
9.
Once installed, you can tilt the terminal up to 15 degrees by loosening the thumbscrews, tilting the terminal,
them
retightening the screws.
Figure 3-5
Template for Drilling Bracket Holes
4”
8”
Section 3 Mounting and Adjusting
3-6
Figure 3-6
Mounting Bracket Hardware
Supplied Hardware
Item
Quantity
1. Mounting Bracket 12” x 6” x 2.5” (30 x 15 x 6 cm) 1
2. J-Shaped Bracket 0.75” x 0.50” x 2.0” (2 x 1 x 5 cm) 2
3. Pan Head Screw #10 - 32 x 0.375” Phillips 4
4. Flat Washer #10 4
5. Vibration Damping Grommet 4
6. Thumb Screw #10 - 32 x .0375” 2
Section 3 Mounting and Adjusting
3-7
Figure 3-7
Badge Reader Attachment to Mounting Bracket
The badge reader bracket can be installed on either side of the mounting bracket as shown. The
badge reader includes two supplied screws (#4.40 x 0.250” L). Insert them as shown through the
bracket and into the threaded inserts in the adjustable mounting bracket. Attach the badge reader
to the badge reader bracket using screws supplied with that product.
Protective Cable Cover Assembly
1. Place unit face down on its keyboard.
2. Position tabs on the protective cover into the matching holes on the case of the unit.
3. Rotate the cover so that the notches align with the spacers on the two screws in front of
the connector panel.
4. Press the cable cover into place against the screw spacers until firmly seated.
5. Attach all desired cables to appropriate ports.
6. Lay cables across the edge of the cover with the screw holes.
7. Lay platform on cable cover.
8. Turn the terminal over, so its keyboard is facing up. Secure the cover with the supplied
screws. The foam liner on the inside edge of the cover protects the cables.
Section 3 Mounting and Adjusting
3-8
LocalName is the name of the file, including path as it will be found on the hand held
computer.
1. Cable cover
2. Platform
3. Screw holes for securing front to back
4. Notch to put in hole on terminal
5. Mounting screws with spacers
6. Hole for cover tab
Figure 3-8
Protective Cable Cover Assembly
Supplied Hardware
Item Quantity
1. Protective Cover 1
2. Platform 1
3. #6-32 Phillips Head Screw (see Figure 3-9) 3
4
6
3
5
1
2
Section 3 Mounting and Adjusting
3-9
1. Cable exit edge
2. Screw hole for clamping screw
3. Clamping screw
Figure 3-9
Final Assembly for Protective Cable Cover
1
2
3
Section 3 Mounting and Adjusting
3-10
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Intermec 6540 Getting Started Manual

Category
Bar code readers
Type
Getting Started Manual

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