2. Computers & electronics
  3. Computer cables
  4. Wire connectors
  5. Lexmark
  6. T656DNE

Lexmark T656DNE User manual

  • Hello! I am an AI chatbot trained to assist you with the Lexmark T656DNE User manual. I’ve already reviewed the document and can help you find the information you need or explain it in simple terms. Just ask your questions, and providing more details will help me assist you more effectively!
Lexmark T656dne
Mono Laser Printer
Technology
Cost Consulting
Production Cost Analysis
Technology Cost Consulting
Christina Conway
cconway@technologycostconsulting.com
Lexmark T656dne Mono Laser Printer
Introduction 1
Table of Contents 2
Product Information 3
Methodology 4
Report Structure 8
Cost Summary 9
Labor Summary 11
Packaging 13
Covers 15
Mechanical 17
Paper Tray 30
Control Panel 31
Laser 36
Fuser 38
Electronics 42
Consumables 50
Final Prep 53
Glossary 54
Log 55
High Resolution Photographs 56
Table of Contents
Technology
Cost Consulting
Production Cost Analysis
2 Copyright © 2011, Technology Cost Consulting - Reproduction Prohibited
Lexmark T656dne Mono Laser Printer
Product Specifications
Media Types
Print Speed
Paper Input
Resolution
Interface
Media Sizes
Physical
Paper Output
Duplex
Monthly Duty Cycle
Print Technology
Functionality
Processor
First Print Out Time
Memory
Technology
Cost Consulting
Production Cost Analysis
3 Copyright © 2011, Technology Cost Consulting - Reproduction Prohibited
Lexmark T656dne Mono Laser Printer
Report Methodology
Manufacturing Labor Cost
Overhead Costs
The Labor Summary reflects the hourly labor costs for mechanical assembly and electronics assembly for this report .
The basic hourly rate is determined by the manufacturing geographical location. The more comprehensive overhead
rate is a function of the location as well as the estimated annual production volume for the product. The sum of these
two amounts determines the hourly manufacturing assembly cost for both the mechanical and electronics assemblies,
taking into account the location and estimated production volume of the subject report.
Technology Cost Consulting research tracks the labor costs of various countries that manufacture for the hi-tech
industries. Currently, the labor costs for over 20 countries are tracked in our database. Production volume change and
manufacturing location can dramatically affect the product cost estimates.
"Technology Cost Consulting
provides highly qualified estimates
for component cost and
manufacturing cost for the
products analyzed. The end result
is a powerful estimate of what it
should cost any “world class”
OEM or Contract Manufacturer to
manufacture the product at a
specific production volume, within
a specific country."
The labor and overhead rates applied reflect regularly updated labor costs in the
country of manufacture (see the Labor Summary for location and rates). Some
individual components may be manufactured elsewhere, if so the cost estimates
and location will be reflected in that line item. This report is standardized to
represent a typical world class manufacturer large enough to operate in the
highly competitive worldwide electronic manufacturing industry. This company
is considered able to afford the level of tooling and purchasing power required
for very high volume and low manufacturing costs. This normalization process
results in a cost estimate which fairly represents a typical world class
manufacturer.
As component suppliers must be able to compete on a global basis, components are manufactured wherever it makes
the best economic sense. Therefore, component costs are similar whether purchased in the US, Asia or Europe. The
same concept applies to tooling and factory equipment. They also compete on a worldwide basis, which tends to level
the overhead costs of product manufacturing.
The labor rates and overhead rates used in this report intend to reflect the location of the manufacture as much as
possible. Direct labor rates tend to change from one country to another. This reflects the difference in labor cost.
However, these are very small numbers when compared to the cost of the tooling required for high volume fabrication
and manufacturing of the piece parts, components, and product subassemblies.
The overhead (OH) rate estimates shown on the Labor Summary sheet is applied to the ASSY and PCB labor hourly
rates. This includes major elements of overhead costs such as: employee benefits, facilities, factory capital expense,
product specific tooling, production engineering expense (test, methods, sustaining), and all material support including
purchasing, receiving, warehouse, and shipping & receiving expenses.
Overhead costs are also included in the value entered for fabricated parts such as molded plastic, sintered metal,
stampings, extruded, sheet-metal, castings, welded assemblies, machined parts, or other fabricated parts. These entries
include the material, labor, and the estimated overhead cost (including tooling amortization over 3 years) required for
fabricating the part in an in-house machine shop facility. Also included is the depreciation of capital equipment such
as presses, general case shears, brakes, dies, fixtures, jigs, test systems, test computers and software, and Etc.
Purchased fabricated parts costs are estimated just like ‘in house’ parts. When it is obvious that a subcontractor made
the part, a mark-up for the manufacturer margin is estimated and added.
Technology
Cost Consulting
Production Cost Analysis
4 Copyright © 2011, Technology Cost Consulting - Reproduction Prohibited
Lexmark T656dne Mono Laser Printer
Technology
Cost Consulting
Production Cost Analysis
Component Costs
Commodity Components
Proprietary Integrated Circuits
Printed Circuit Boards
For these reports, we cannot ask vendors for price quotes on parts. A price quote is a contractual process, which
results in a binding price with all of the legal conditions attached. These reports use budgetary engineering cost
estimates, which are non-binding quotes, relieving the vendor of the formalities of a real quote. Engineers that make
choices between competing components or architectures early on in the design process usually use budgetary
engineering estimates.
The purchasing power of a large corporation is considered to achieve a competitive quote. Frequently, the purchasing
group can negotiate parts costs based on much higher quantities by lumping the parts volumes for all products
purchased from a given vendor. No estimates are included in this report for the cost of licensing fees, or royalties.
For all of these reasons, in these reports, for any given component the lowest conceivable price is used.
License fees, management allocation, dead time on the assembly line, and scrap costs are not included in overhead
costs.
Specific costs for molds, dies, and progressive tooling used only on the part being estimated is listed in the tooling
column.
Quotes for proprietary and custom components and subassemblies are unobtainable. In these cases, similar functional
specifications are used to estimate the cost of the custom devices.
It is assumed that high-volume assembly methods are used using pick and place machines and SMT machinery to
populate and flow solder the board. Some boards require hand assembly of some components and these are estimated
accordingly. Computerized test of all completed printed wiring boards is assumed and incorporated into the
estimating model.
An effort is made to identify all major components by reference to IC master parts guides, vendors’ data sheets,
distributor catalogs, and advertising in current technical periodicals. Many times, however, the part cannot be
identified by the component markings. In this case, the functional area is identified and an estimate based on the
required functionality is used.
These are the staple components of the electronics industry. Capacitors, resistors, diodes, power transistors, zeners,
connectors, are examples. Fans and stepper motors can also fall into the commodity category. These components can
be categorized by voltage, power, packaging, or some other parameter and lumped together for estimating purposes.
A proprietary algorithm is used in very difficult cases as the costing method. Information such as, pin count, package
type, material type, chip dimension, technology level, and/or yield is entered, the missing data is estimated and the
algorithm calculates a cost estimate.
PCBs costs are estimated using the size and number of layers. An algorithm that computes the largest number of
boards per panel is used to arrive at the PCB cost, with adders for gold tabs, solder masking, silk screening or other
special processing.
Microprocessors and memory components are considered commodity components. Special effort is made to obtain
prices on these as they are typically higher price items.
Custom integrated circuits are among the more difficult parts to estimate. The packaging and pin count provide clues,
but the silicon content (number of gates, process, etc.) is not easily identifiable. In most cases, a cost based on the
circuit functionality and the known cost of a similar part is used. A large portion of the electronics cost can be
comprised of these custom integrated circuits due to their immense complexity. This is an important part of the
estimation process.
5 Copyright © 2011, Technology Cost Consulting - Reproduction Prohibited
Lexmark T656dne Mono Laser Printer
Technology
Cost Consulting
Production Cost Analysis
Plastic Parts
Optical parts
Molded Optical Parts
Metal parts
Assembly methods
OEM subassemblies
Cost Methodology
Very complex molded plastic optical parts are being used very effectively in modern products. The cost of these parts
is just somewhat higher than any similar sized plastic part, since the complexity has been incorporated into the mold.
These parts are estimated by the plastic algorithm method with an adjustment factor for optical grade plastic.
Highly automated extremely accurate stamping processes manufacture steel, aluminum, brass, beryllium copper, and
other metal parts today. Stamped parts and parts made with other processes such as sintering, casting, welding,
machining, and combinations of these processes are always found in contemporary products. The costs for these parts
are estimated by use of proprietary algorithms using material type, weight, and other factors to calculate an estimated
cost.
Many plastic parts are designed to use snap together assembly techniques. This applies to gears and other small parts
as well as the ‘skins’ of the device. This leads to very rapid assembly. However, screws are still the major fasteners
used for both metal and plastic assembly. It is assumed that automated fastener assembly drivers are available.
Assembly is always estimated to be laboring intensive and not fully automated unless otherwise noted.
Molded plastic parts are weighed and the material is identified (frequently marked on larger parts due to recycling
efforts). This information is used along with assumptions about cycle time, number of cavities in the mold, rejected
parts percentage, and the cost per hour of running the assumed press. In very large parts, the material cost is a
significant part of the cost, in very small ones, the material is very small and the machine costs dominate.
The costs of optical parts made from glass or quartz crystal optical parts costs are dominated by the time required for
grinding in the optical specifications, which are assumed in these reports. These parts costs are typically estimated by
a time and material method derived from traditional optical manufacturing processes.
Frequently, certain subassemblies are purchased on an OEM basis from vendors specializing in these subassemblies.
Power supplies, modem modules, memory sims, and display panels are typical examples. If such an OEM
subassembly is identified as a standard commodity part, it is estimated as a purchased part and noted as such. If such
a part is in unique form factor, it is estimated as a manufactured assembly.
This chart shows the flow of materials and costs in the manufacturing process.
Costs estimated in this report do not include profit margins incurred from:
Commodity
Materials
Commodity
Compon-ents
Contracted and/or
In-House
Subassemblies
CEM and/or In-
House Product
Manufacturing
Direct
Etail
Retail
Brand Name
Manufacturer
6 Copyright © 2011, Technology Cost Consulting - Reproduction Prohibited
Lexmark T656dne Mono Laser Printer
Technology
Cost Consulting
Production Cost Analysis
* The Brand Name manufacturer to the distribution channels
* Sales from contracted sub-assemblers
* Sales from the CEM (Contract Equipment Manufacturer) to the Brand Name manufacturer
7 Copyright © 2011, Technology Cost Consulting - Reproduction Prohibited
Lexmark T656dne Mono Laser Printer
Report Structure
LINE #
ITEM
DESCRIPTION
QTY (Quantity)
ITEM COST
TOOL OH (Tooling Overhead)
TOT (Total)
TIME (in sec): ASSY and PCB
Line item number used as a reference.
The quantity of the parts used multiplied by the cost and tooling cost.
These two columns categorize labor time into mechanical assembly (i.e. nuts, bolts, screws, packing, taping etc.) and assembly of
electronic PCBs. The figures are listed are in seconds at the beginning of a subassembly.
Brief description of the subassembly or part.
The number of parts in the subassembly that meets the part description.
Lists the estimated cost of the part. The value entered for purchase parts is the estimated purchase cost of the part described.
The value entered here is the estimated amortized expenses for making and sustaining the specific major tooling (molds and metal
dies or progressive tooling) needed to make the part.
Expanded description of the subassembly or part. It frequently lists information that will help to identify the part or aid in the
estimating process.
Technology
Cost Consulting
Production Cost Analysis
8 Copyright © 2011, Technology Cost Consulting - Reproduction Prohibited
Lexmark T656dne Mono Laser Printer
China @ 300 K per year
Cost Summary
Material Tooling Labor & OH Total % of Total
Cost
Packaging $5.54 $.07 $.93 $6.53 1.5%
Covers Assembly $19.83 $1.13 $1.06 $22.02 5.0%
Mechanical Assembly $92.41 $3.37 $11.85 $107.63 24.5%
Paper Tray Assembly $4.34 $.47 $.65 $5.46 1.2%
Control Panel Assembly $68.38 $.40 $2.89 $71.66 16.3%
Laser Assembly $21.40 $.30 $1.72 $23.42 5.3%
Fuser Assembly $28.19 $.50 $2.45 $31.13 7.1%
Electronics Assembly $144.00 $.04 $11.58 $155.62 35.4%
Consumables Assembly $13.61 $.36 $.93 $14.89 3.4%
Final Prep $.69 $.69 0.2%
UNIT TOTALS $397.69 $6.63 $34.75 $439.07 100.0%
Technology
Cost Consulting
Production Cost Analysis
9 Copyright © 2011, Technology Cost Consulting - Reproduction Prohibited
Lexmark T656dne Mono Laser Printer
China @ 300 K per year
Cost Summary
Technology
Cost Consulting
Production Cost Analysis
$6.53
1.5%
$22.02
5.0%
$107.63
24.5%
$5.46
1.2%
$71.66
16.3%
$23.42
5.3%
$31.13
7.1%
$155.62
35.4%
$14.89
3.4%
$.69
0.2%
Packaging
Covers Assembly
Mechanical Assembly
Paper Tray Assembly
Control Panel Assembly
Laser Assembly
Fuser Assembly
Electronics Assembly
Consumables Assembly
Final Prep
Total Percentage Distribution
$50.00
$100.00
$150.00
Material
Tooling
Labor & OH
Packaging
Covers Assembly
Mechanical Assembly
Paper Tray Assembly
Control Panel Assembly
Laser Assembly
Fuser Assembly
Electronics Assembly
Consumables Assembly
Final Prep
Total Cost Distribution
10 Copyright © 2011, Technology Cost Consulting - Reproduction Prohibited
Lexmark T656dne Mono Laser Printer
China @ 300 K per year
Labor Summary
Parts Labor Time Assy Cost PCB Cost Total % of Total
Count (in Min.) Cost
Packaging 64 3.7 $.93 $.93 2.7%
Covers Assembly 68 4.2 $1.06 $1.06 3.1%
Mechanical Assembly 881 47.2 $11.85 $11.85 34.1%
Paper Tray Assembly 39 2.6 $.65 $.65 1.9%
Control Panel Assembly 316 11.5 $1.68 $1.21 $2.89 8.3%
Laser Assembly 176 6.9 $1.11 $.61 $1.72 5.0%
Fuser Assembly 154 9.8 $2.01 $.44 $2.45 7.0%
Electronics Assembly 2693 46.2 $.27 $11.31 $11.58 33.3%
Consumables Assembly 89 3.7 $.93 $.93 2.7%
Final Prep 2.8 $.69 $.69 2.0%
UNIT TOTALS 4480 138.5 $21.18 $13.57 $34.75 100.0%
Volume estimated @ 300 Thousand per year ASSY Cost / HR
Labor Estimates - China $1.68
Overhead % 796
Total per hour $15.05
Technology
Cost Consulting
Production Cost Analysis
11 Copyright © 2011, Technology Cost Consulting - Reproduction Prohibited
Lexmark T656dne Mono Laser Printer
China @ 300 K per year
Labor Summary
Technology
Cost Consulting
Production Cost Analysis
$.93
2.7%
$1.06
3.1%
$11.85
34.1%
$.65
1.9%
$2.89
8.3%
$1.72
5.0%
$2.45
7.0%
$11.58
33.3%
$.93
2.7%
$.69
2.0%
Packaging
Covers Assembly
Mechanical Assembly
Paper Tray Assembly
Control Panel Assembly
Laser Assembly
Fuser Assembly
Electronics Assembly
Consumables Assembly
Final Prep
Labor Percentage Distribution
$2.00
$4.00
$6.00
$8.00
$10.00
$12.00
Assy Cost
PCB Cost
Packaging
Covers Assembly
Mechanical Assembly
Paper Tray Assembly
Control Panel Assembly
Laser Assembly
Fuser Assembly
Electronics Assembly
Consumables Assembly
Final Prep
Labor Cost Distribution
12 Copyright © 2011, Technology Cost Consulting - Reproduction Prohibited
Lexmark T656dne Mono Laser Printer
Packaging China @ 300 K per year
LINE
ITEM DESCRIPTION QTY ITEM TOOL TOT
# COST OH ASSY PCB
PARTS COUNT: ASSY TIME (in Min.):
64 3.7
ITEM COST: PCB TIME (in Min.):
$5.54
TOOLING COST: ASSY LABOR COST:
$.07 $.93
PCB LABOR COST:
TOTAL COST: $6.53
1 Begin Shipping & Packaging
2 shipping & packaging 138
3 container, 2 layer corrugated, 2 pcs 21.3" x 23.8" x 21.9", 2 color 1 1.22 .016 1.23
4 tape, container 1 .02 .02
5 staples, container 14 .01 .07
6 label, barcode paper 1 .02 .02
7 bag, printer 90 g ldpe 1 .06 .001 .06
8 packing material, top 288 g ps foam 1 .33 .008 .34
9 packing material, bottom 250 g ps foam 1 .29 .007 .29
10 interlock, box 16 g pp 4 .12 .48
11 tape plastic tape 8 .01 .04
12 packing material, print cartridge 9 g foam rubber 1 .13 .002 .13
13 packing material, print cartridge 6 g foam rubber 1 .09 .002 .09
14 label / pull tab paper w / pe film, 2 color 1 .03 .03
15 pull tab / spacer paper w / pe film, 2 color 1 .02 .02
16 packing material, spacer 5 g hdpe 1 .02 .006 .02
17 packing material, spacer 29 g pa66 gf25 fr40 1 .21 .014 .23
18 label / pull tab vinyl, 2 color 1 .03 .03
19
20 power cord assy 11
21 power cord, 8' 13A 125V, 3 x 16 AWG, 300V 1 .75 .75
22 twist tie 1 .003 .003
23 label vinyl 1 .01 .01
24
25 paper rest assy 14
26 bag 2 g pe-ld 1 .01 .01
TIME (in sec)
Technology
Cost Consulting
Production Cost Analysis
13 Copyright © 2011, Technology Cost Consulting - Reproduction Prohibited
Lexmark T656dne Mono Laser Printer
Packaging China @ 300 K per year
LINE
ITEM DESCRIPTION QTY ITEM TOOL TOT
# COST OH ASSY PCB
TIME (in sec)
Technology
Cost Consulting
Production Cost Analysis
27 paper rest 9 g steel wire stock, painted 1 .07 .005 .07
28 retainer clip 2 g abs + pc fr40 1 .01 .005 .02
29 label, barcode paper 1 .01 .01
30
31 documentation & software 60
32 bag, quick reference 2 g pe-ld 1 .01 .01
33 label, barcode paper 1 .01 .01
34 quick reference guide, multi-language 11.7" x 8.3", 3 clr, paper, 3-fold 4 .02 .06
35 setup installation 11.625" x 16.5", 3 clr, 2 sided, paper 1 .04 .04
37 users guide, multi-language 11.7" x 8.3", 1clr, 352 pages 1 1.41 1.41
38 CD, printer software & documentation 1 .05 .05
39 envelope, CD paper & pe film 1 .01 .01
40 label, envelope paper 1 .01 .01
41 safety information, multi language 11.625" x 16.5", 1 clr, 2 sided, paper 1 .01 .01
42 information sheet, installing options 8.5" x 11", 1 clr, 1 sided 1 .004 .004
43 contact locations & phone numbers 8.3" x 11.7", 1-color, 2 sided 1 .004 .004
44 instructions, empty cartridge 8.5" x 11", 2 clr, 1 sided 1 .01 .01
45 instructions, empty cartridge 8.5" x 11", 1 clr, 1 sided 1 .004 .004
46 safety information, multi language 8.3" x 11.7", 1-color, 2 sided 1 .004 .004
47 End Packaging Assembly
14 Copyright © 2011, Technology Cost Consulting - Reproduction Prohibited
Lexmark T656dne Mono Laser Printer
Covers Assembly China @ 300 K per year
LINE
ITEM DESCRIPTION QTY ITEM TOOL TOT
# COST OH ASSY PCB
PARTS COUNT: ASSY TIME (in Min.):
68 4.2
ITEM COST: PCB TIME (in Min.):
$19.83
TOOLING COST: ASSY LABOR COST:
$1.13 $1.06
PCB LABOR COST:
TOTAL COST: $22.02
1 Begin Covers Assembly
2 multi-purpose tray assy 63
3 door, multi-purpose tray 162 g pc + abs fr40 1 .91 .055 .97
4 stand-off bracket 4 g steel 2 .02 .008 .05
5 screw 6 .01 .03
6 guide plate 37 g hips 1 .12 .015 .14
7 width adjuster 6 g abs 1 .04 .007 .04
8 retainer plate / slide 2 g pom 1 .02 .005 .02
9 tray base 40 g abs 1 .19 .015 .20
10 tray extension 1 38 g abs 1 .18 .015 .19
11 tray extension 2 44 g abs 1 .20 .016 .22
12 paper rest 12 g steel wire stock 1 .03 .009 .03
13 e clips plastic 2 .003 .01
14
15 top cover / paper exit guide assy 63
16 top cover 514 g pc + abs fr40 1 2.72 .136 2.86
17 paper guide 79 g abs 1 .34 .020 .36
18 cross bracket, paper exit / anti-static 125 g pc + abs fr40 1 .71 .046 .76
19 ground plate 4 g ss 1 .03 .008 .04
20 anti-static brush synthetic fiber & aluminum 1 .05 .05
21 label vinyl 1 .01 .01
22 screw 8 .01 .04
23 side top cover 91 g pc + abs fr40 1 .49 .022 .51
24
25 fuser roller access cover assy 35
26 top plate 56 g pc + abs fr40 1 .31 .017 .32
TIME (in sec)
Technology
Cost Consulting
Production Cost Analysis
15 Copyright © 2011, Technology Cost Consulting - Reproduction Prohibited
Lexmark T656dne Mono Laser Printer
Covers Assembly China @ 300 K per year
LINE
ITEM DESCRIPTION QTY ITEM TOOL TOT
# COST OH ASSY PCB
TIME (in sec)
Technology
Cost Consulting
Production Cost Analysis
27 mounting bracket, guide arm 56 g ppe + ps fr40 1 .29 .017 .31
28 label, caution vinyl 1 .02 .02
29 latch 4 g pc + abs fr40 1 .03 .006 .04
30 latch spring 1 .04 .04
31 screw 1 .01 .01
32 spring plate 2 g ss 2 .02 .008 .06
33 guide bar 28 g pet (gf + md)45 fr17 1 .13 .014 .14
34
35 right side cover assy 25
36 right side cover 652 pc + abs fr40 1 3.43 .167 3.60
37 screw 6 .01 .03
38
39 left side cover assy 18
40 left side cover 502 g pc + abs fr40 1 2.66 .133 2.79
41 access door 143 g pc + abs fr40 1 .80 .050 .85
42 screw 3 .01 .02
43
44 rear cover assy 50
45 door, jam access, top 431 g pc + abs fr40 1 2.29 .116 2.41
46 screw 4 .01 .02
47 door limit 1 g pp 1 .004 .005 .01
48 screw 1 .01 .01
49 rear cover plate, bottom 208 g pc + abs fr40 1 1.14 .065 1.20
50 label, manufacturing info vinyl 1 .04 .04
51 screw 2 .01 .01
52 door, jam access, bottom 182 g pc + abs fr40 1 1.00 .059 1.06
53 paper throat 182 g pc + abs fr40 1 1.00 .059 1.06
54 paper director 51 g pc gf40 1 .39 .017 .41
55 End Covers Assembly
16 Copyright © 2011, Technology Cost Consulting - Reproduction Prohibited
Lexmark T656dne Mono Laser Printer
Mechanical Assembly China @ 300 K per year
LINE
ITEM DESCRIPTION QTY ITEM TOOL TOT
# COST OH ASSY PCB
PARTS COUNT: ASSY TIME (in Min.):
ITEM COST: PCB TIME (in Min.):
TOOLING COST: ASSY LABOR COST:
PCB LABOR COST:
TOTAL COST:
1 Begin Mechanical Assembly
2 right side plate assy
3 right side plate 674 g ppe + ps gf20 fr40
4 brace 91 g steel
5 plate, spring hook 13 g steel
6 latch 1 g pa
7 ground clip 1 g ss
8 screw
9 nut
10 photo interrupter
11 plate, threaded insert 2 g steel
12 contact plate 3 g ss
13 contact plate 2 g ss
14 fan, cooling 24v dc 0.20a, 50mm x 20mm
15 screw
16
17 left side plate assy
18 left side plate 981 g ppe + ps gf20 fr40
19 label, arrow vinyl
20 cover plate, fan 27 g abs
21 shield 26 g mu metal
22 plate, spring hook 16 g steel
23 ground clip 3 g ss
24 ground clip 0.7 g ss
25 cross-bracket, bottom 57 g steel
26 anchor, cable
TIME (in sec)
Technology
Cost Consulting
Production Cost Analysis
17 Copyright © 2011, Technology Cost Consulting - Reproduction Prohibited
Lexmark T656dne Mono Laser Printer
Mechanical Assembly China @ 300 K per year
LINE
ITEM DESCRIPTION QTY ITEM TOOL TOT
# COST OH ASSY PCB
TIME (in sec)
Technology
Cost Consulting
Production Cost Analysis
27 bracket, gear 13 g steel, w / 1 ss swedged shaft
28 gear 1 g pom
29 guide roller 1 g pom
30 bracket, motor assy 121 g steel
31 bracket, motor mount 30 g steel, w / 1 ss swedged shaft
32 gear 3 g pom
33 motor, w / tach & encoder HC385
34 housing, flag 6 g abs
35 flag 2 g pc
36 photo interrupter
37 tie wrap
38 e clip
39 spring washer
40 screw
41 screw
42 nut
43 housing, p/s 636 g steel
44 duct, fan / cable guide 120 g pc + abs fr40
45 duct, fan 26 g abs
46 fan, cooling AVC, 24v dc 0.70a, 92mm x 38mm
47 finger guard 92mm plastic
48 screw
49 fan, cooling AVC, 24v dc 0.30a, 50mm x 20mm
50 screw
51 filter 2 g ozone filter, 82mm x 40mm x 7.3
52 retainer plate, sensor 0.7 g abs
53 bushing 2 g pc
54
55 inner hsg. assy / transfer roller mnt.
56 inner housing 703 g (ppe + ps) (gf20 + ps)30 fr40
57 label, caution vinyl
58 guide plate, post transfer roller 55 g pc + cp
59 anti-static brush synthetic fiber & mylar
60 screw
61 e clip
62 photo interrupter
63 flag 0.3 g abs gf
64 spring
65 photo interrupter, 10mm slot
18 Copyright © 2011, Technology Cost Consulting - Reproduction Prohibited
Lexmark T656dne Mono Laser Printer
Mechanical Assembly China @ 300 K per year
LINE
ITEM DESCRIPTION QTY ITEM TOOL TOT
# COST OH ASSY PCB
TIME (in sec)
Technology
Cost Consulting
Production Cost Analysis
66 reflective sensor at transfer roller
67 sensor mounting bracket 3 g pc
68 cover, sensor 4 g pc gf10
69 dust cover <0.1 g mylar
70 spring
71
72 charge roller / hinge assy
73 hinge, right side 29 g pc gf20
74 arm, door limit 6 g pc gf20
75 hinge pin 0.5 g pc
76 spring, door return
77 hinge, left side 21 g pc gf20
78 arm, door limit 6 g pc gf20
79 hinge pin 0.5 g pc
80 spring, door return
81 contact plate 0.3 g ss
82 seat, charge rollers 0.7 g pom
83 seat, charge rollers 3 g sintered bronze
84 e clip
85 charge roller 52 g ss w / 13 g rubber overmold
86
87 transfer roller
88 transfer roller 57 g ss w / 17 g rubber overmold
89 bracket, seat 2 g pc
90 seat 0.4 g pc
91 seat 0.6 g pc
92 contact 2 g sintered bronze
93 spring
94 gear 1 g pa
95
96 exit roller assy
97 motor, w / tach & encoder HC385XLG
98 motor mounting bracket 29 g steel
99 screw
100 housing, exit rollers 182 g steel
101 shaft / tension roller 20 g ppe + ps gf
102 shaft, exit roller 23 g ppe + ps gf
103 tire, exit roller 4 g rubber
104 guide plate 6 g pc + abs fr40
19 Copyright © 2011, Technology Cost Consulting - Reproduction Prohibited
Lexmark T656dne Mono Laser Printer
Mechanical Assembly China @ 300 K per year
LINE
ITEM DESCRIPTION QTY ITEM TOOL TOT
# COST OH ASSY PCB
TIME (in sec)
Technology
Cost Consulting
Production Cost Analysis
105 bushing 0.8 g pc
106 bushing 0.2 g pom
107 retainer clip 0.2 g pom
108 spring
109 gear 3 g pom
110 gear 2 g pom
111 gear 1 g pom
112 e clip
113 screw
114 cable tie
115
116 paper feed assy, post fuser / duplexer
117 housing 156 g pc fr40
118 paper director 40 g pc + abs fr40
119 spring
120 bushing 0.9 g pom
121 spring
122 belt, timing
123 gear 3 g pom
124 shaft / gear, guide roller 21 g ppe + ps gf
125 shaft, guide roller 18 g ppe + ps gf
126 tire, guide roller 2 g rubber
127 shaft, feed roller 22 g ppe + ps gf
128 tire, feed 4 g rubber
129 retainer clip 0.1 g pc
130 shaft, guide roller 20 g ppe + ps gf
131 guide roller, half 0.7 g pc
132 guide roller, half 0.8 g pc
133 lever 1 g pom
134 screw
135 stop pin
136
137 left side base assy
138 left side base 556 g hips
139 foot 1 g rubber
140 label, #1 vinyl
141 retainer bracket 8 g steel
142 screw
143 ground clip / spring tension 4 g ss
20 Copyright © 2011, Technology Cost Consulting - Reproduction Prohibited
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
/