Lexmark T656DNE User manual

Brand: Lexmark

Model: T656DNE

Category: Wire connectors

Type: User manual

Lexmark T656dne

Mono Laser Printer

Technology

Cost Consulting

Production Cost Analysis

Technology Cost Consulting

Christina Conway

cconway@technologycostconsulting.com

Lexmark T656dne Mono Laser Printer

Introduction 1

Table of Contents 2

Product Information 3

Methodology 4

Report Structure 8

Cost Summary 9

Labor Summary 11

Packaging 13

Covers 15

Mechanical 17

Paper Tray 30

Control Panel 31

Laser 36

Fuser 38

Electronics 42

Consumables 50

Final Prep 53

Glossary 54

Log 55

High Resolution Photographs 56

Table of Contents

Technology

Cost Consulting

Production Cost Analysis

Lexmark T656dne Mono Laser Printer

Product Specifications

Media Types

Card Stock, Dual Web Labels, Envelopes, Integrated Labels, Paper Labels,

Plain Paper, Polyester Labels, Transparencies, Vinyl Labels

Print Speed

55 ppm

Paper Input

Integrated Duplex, 100-Sheet Multipurpose Feeder, 550-Sheet Input Tray

4300 Sheets maximum, 650 Sheet capacity input

Resolution

up to 1200 x 1200 dpi, 2400 Image Quality

Interface

Ethernet 10/100/1000BaseTX, One Internal Card Slot, USB 2.0 Specification

Hi-Speed Certified (Type B), USB Port (Type A), Front USB Port

Media Sizes

10 Envelope, 7 3/4 Envelope, 9 Envelope, A4, A5, DL Envelope, Executive,

Folio, JIS-B5, Legal, Letter, Statement, Universal, A6

Physical

17.2” (H) x 20.7” (D) x16.7” (W) / 53.5 lbs

Paper Output

550 Sheets, 2950 Sheet capacity

Duplex

Automatic

Monthly Duty Cycle

Up to 275,000 impressions

Print Technology

Mono Laser Printer

Functionality

Print, Copy

Processor

600 MHz

First Print Out Time

As fast as 7.5 seconds

Memory

256 MB Standard / 1280 MB Maximum

Technology

Cost Consulting

Production Cost Analysis

Lexmark T656dne Mono Laser Printer

Report Methodology

Manufacturing Labor Cost

Overhead Costs

The Labor Summary reflects the hourly labor costs for mechanical assembly and electronics assembly for this report .

The basic hourly rate is determined by the manufacturing geographical location. The more comprehensive overhead

rate is a function of the location as well as the estimated annual production volume for the product. The sum of these

two amounts determines the hourly manufacturing assembly cost for both the mechanical and electronics assemblies,

taking into account the location and estimated production volume of the subject report.

Technology Cost Consulting research tracks the labor costs of various countries that manufacture for the hi-tech

industries. Currently, the labor costs for over 20 countries are tracked in our database. Production volume change and

manufacturing location can dramatically affect the product cost estimates.

"Technology Cost Consulting

provides highly qualified estimates

for component cost and

manufacturing cost for the

products analyzed. The end result

is a powerful estimate of what it

should cost any “world class”

OEM or Contract Manufacturer to

manufacture the product at a

specific production volume, within

a specific country."

The labor and overhead rates applied reflect regularly updated labor costs in the

country of manufacture (see the Labor Summary for location and rates). Some

individual components may be manufactured elsewhere, if so the cost estimates

and location will be reflected in that line item. This report is standardized to

represent a typical world class manufacturer large enough to operate in the

highly competitive worldwide electronic manufacturing industry. This company

is considered able to afford the level of tooling and purchasing power required

for very high volume and low manufacturing costs. This normalization process

results in a cost estimate which fairly represents a typical world class

manufacturer.

As component suppliers must be able to compete on a global basis, components are manufactured wherever it makes

the best economic sense. Therefore, component costs are similar whether purchased in the US, Asia or Europe. The

same concept applies to tooling and factory equipment. They also compete on a worldwide basis, which tends to level

the overhead costs of product manufacturing.

The labor rates and overhead rates used in this report intend to reflect the location of the manufacture as much as

possible. Direct labor rates tend to change from one country to another. This reflects the difference in labor cost.

However, these are very small numbers when compared to the cost of the tooling required for high volume fabrication

and manufacturing of the piece parts, components, and product subassemblies.

The overhead (OH) rate estimates shown on the Labor Summary sheet is applied to the ASSY and PCB labor hourly

rates. This includes major elements of overhead costs such as: employee benefits, facilities, factory capital expense,

product specific tooling, production engineering expense (test, methods, sustaining), and all material support including

purchasing, receiving, warehouse, and shipping & receiving expenses.

Overhead costs are also included in the value entered for fabricated parts such as molded plastic, sintered metal,

stampings, extruded, sheet-metal, castings, welded assemblies, machined parts, or other fabricated parts. These entries

include the material, labor, and the estimated overhead cost (including tooling amortization over 3 years) required for

fabricating the part in an in-house machine shop facility. Also included is the depreciation of capital equipment such

as presses, general case shears, brakes, dies, fixtures, jigs, test systems, test computers and software, and Etc.

Purchased fabricated parts costs are estimated just like ‘in house’ parts. When it is obvious that a subcontractor made

the part, a mark-up for the manufacturer margin is estimated and added.

Technology

Cost Consulting

Production Cost Analysis

Lexmark T656dne Mono Laser Printer

Technology

Cost Consulting

Production Cost Analysis

Component Costs

Commodity Components

Proprietary Integrated Circuits

Printed Circuit Boards

For these reports, we cannot ask vendors for price quotes on parts. A price quote is a contractual process, which

results in a binding price with all of the legal conditions attached. These reports use budgetary engineering cost

estimates, which are non-binding quotes, relieving the vendor of the formalities of a real quote. Engineers that make

choices between competing components or architectures early on in the design process usually use budgetary

engineering estimates.

The purchasing power of a large corporation is considered to achieve a competitive quote. Frequently, the purchasing

group can negotiate parts costs based on much higher quantities by lumping the parts volumes for all products

purchased from a given vendor. No estimates are included in this report for the cost of licensing fees, or royalties.

For all of these reasons, in these reports, for any given component the lowest conceivable price is used.

License fees, management allocation, dead time on the assembly line, and scrap costs are not included in overhead

costs.

Specific costs for molds, dies, and progressive tooling used only on the part being estimated is listed in the tooling

column.

Quotes for proprietary and custom components and subassemblies are unobtainable. In these cases, similar functional

specifications are used to estimate the cost of the custom devices.

It is assumed that high-volume assembly methods are used using pick and place machines and SMT machinery to

populate and flow solder the board. Some boards require hand assembly of some components and these are estimated

accordingly. Computerized test of all completed printed wiring boards is assumed and incorporated into the

estimating model.

An effort is made to identify all major components by reference to IC master parts guides, vendors’ data sheets,

distributor catalogs, and advertising in current technical periodicals. Many times, however, the part cannot be

identified by the component markings. In this case, the functional area is identified and an estimate based on the

required functionality is used.

These are the staple components of the electronics industry. Capacitors, resistors, diodes, power transistors, zeners,

connectors, are examples. Fans and stepper motors can also fall into the commodity category. These components can

be categorized by voltage, power, packaging, or some other parameter and lumped together for estimating purposes.

A proprietary algorithm is used in very difficult cases as the costing method. Information such as, pin count, package

type, material type, chip dimension, technology level, and/or yield is entered, the missing data is estimated and the

algorithm calculates a cost estimate.

PCBs costs are estimated using the size and number of layers. An algorithm that computes the largest number of

boards per panel is used to arrive at the PCB cost, with adders for gold tabs, solder masking, silk screening or other

special processing.

Microprocessors and memory components are considered commodity components. Special effort is made to obtain

prices on these as they are typically higher price items.

Custom integrated circuits are among the more difficult parts to estimate. The packaging and pin count provide clues,

but the silicon content (number of gates, process, etc.) is not easily identifiable. In most cases, a cost based on the

circuit functionality and the known cost of a similar part is used. A large portion of the electronics cost can be

comprised of these custom integrated circuits due to their immense complexity. This is an important part of the

estimation process.

Lexmark T656dne Mono Laser Printer

Technology

Cost Consulting

Production Cost Analysis

Plastic Parts

Optical parts

Molded Optical Parts

Metal parts

Assembly methods

OEM subassemblies

Cost Methodology

Very complex molded plastic optical parts are being used very effectively in modern products. The cost of these parts

is just somewhat higher than any similar sized plastic part, since the complexity has been incorporated into the mold.

These parts are estimated by the plastic algorithm method with an adjustment factor for optical grade plastic.

Highly automated extremely accurate stamping processes manufacture steel, aluminum, brass, beryllium copper, and

other metal parts today. Stamped parts and parts made with other processes such as sintering, casting, welding,

machining, and combinations of these processes are always found in contemporary products. The costs for these parts

are estimated by use of proprietary algorithms using material type, weight, and other factors to calculate an estimated

cost.

Many plastic parts are designed to use snap together assembly techniques. This applies to gears and other small parts

as well as the ‘skins’ of the device. This leads to very rapid assembly. However, screws are still the major fasteners

used for both metal and plastic assembly. It is assumed that automated fastener assembly drivers are available.

Assembly is always estimated to be laboring intensive and not fully automated unless otherwise noted.

Molded plastic parts are weighed and the material is identified (frequently marked on larger parts due to recycling

efforts). This information is used along with assumptions about cycle time, number of cavities in the mold, rejected

parts percentage, and the cost per hour of running the assumed press. In very large parts, the material cost is a

significant part of the cost, in very small ones, the material is very small and the machine costs dominate.

The costs of optical parts made from glass or quartz crystal optical parts costs are dominated by the time required for

grinding in the optical specifications, which are assumed in these reports. These parts costs are typically estimated by

a time and material method derived from traditional optical manufacturing processes.

Frequently, certain subassemblies are purchased on an OEM basis from vendors specializing in these subassemblies.

Power supplies, modem modules, memory sims, and display panels are typical examples. If such an OEM

subassembly is identified as a standard commodity part, it is estimated as a purchased part and noted as such. If such

a part is in unique form factor, it is estimated as a manufactured assembly.

This chart shows the flow of materials and costs in the manufacturing process.

Costs estimated in this report do not include profit margins incurred from:

Commodity

Materials

Commodity

Compon-ents

Contracted and/or

In-House

Subassemblies

CEM and/or In-

House Product

Manufacturing

Direct

Etail

Retail

Brand Name

Manufacturer

Lexmark T656dne Mono Laser Printer

Technology

Cost Consulting

Production Cost Analysis

* The Brand Name manufacturer to the distribution channels

* Sales from contracted sub-assemblers

* Sales from the CEM (Contract Equipment Manufacturer) to the Brand Name manufacturer

Lexmark T656dne Mono Laser Printer

Report Structure

LINE #

ITEM

DESCRIPTION

QTY (Quantity)

ITEM COST

TOOL OH (Tooling Overhead)

TOT (Total)

TIME (in sec): ASSY and PCB

Line item number used as a reference.

The quantity of the parts used multiplied by the cost and tooling cost.

These two columns categorize labor time into mechanical assembly (i.e. nuts, bolts, screws, packing, taping etc.) and assembly of

electronic PCBs. The figures are listed are in seconds at the beginning of a subassembly.

Brief description of the subassembly or part.

The number of parts in the subassembly that meets the part description.

Lists the estimated cost of the part. The value entered for purchase parts is the estimated purchase cost of the part described.

The value entered here is the estimated amortized expenses for making and sustaining the specific major tooling (molds and metal

dies or progressive tooling) needed to make the part.

Expanded description of the subassembly or part. It frequently lists information that will help to identify the part or aid in the

estimating process.

Technology

Cost Consulting

Production Cost Analysis

Lexmark T656dne Mono Laser Printer

China @ 300 K per year

Cost Summary

Material Tooling Labor & OH Total % of Total

Cost

Packaging $5.54 $.07 $.93 $6.53 1.5%

Covers Assembly $19.83 $1.13 $1.06 $22.02 5.0%

Mechanical Assembly $92.41 $3.37 $11.85 $107.63 24.5%

Paper Tray Assembly $4.34 $.47 $.65 $5.46 1.2%

Control Panel Assembly $68.38 $.40 $2.89 $71.66 16.3%

Laser Assembly $21.40 $.30 $1.72 $23.42 5.3%

Fuser Assembly $28.19 $.50 $2.45 $31.13 7.1%

Electronics Assembly $144.00 $.04 $11.58 $155.62 35.4%

Consumables Assembly $13.61 $.36 $.93 $14.89 3.4%

Final Prep $.69 $.69 0.2%

UNIT TOTALS $397.69 $6.63 $34.75 $439.07 100.0%

Technology

Cost Consulting

Production Cost Analysis

Lexmark T656dne Mono Laser Printer

China @ 300 K per year

Cost Summary

Technology

Cost Consulting

Production Cost Analysis

$6.53

1.5%

$22.02

5.0%

$107.63

24.5%

$5.46

1.2%

$71.66

16.3%

$23.42

5.3%

$31.13

7.1%

$155.62

35.4%

$14.89

3.4%

$.69

0.2%

Packaging

Covers Assembly

Mechanical Assembly

Paper Tray Assembly

Control Panel Assembly

Laser Assembly

Fuser Assembly

Electronics Assembly

Consumables Assembly

Final Prep

Total Percentage Distribution

$50.00

$100.00

$150.00

Material

Tooling

Labor & OH

Packaging

Covers Assembly

Mechanical Assembly

Paper Tray Assembly

Control Panel Assembly

Laser Assembly

Fuser Assembly

Electronics Assembly

Consumables Assembly

Final Prep

Total Cost Distribution

Lexmark T656dne Mono Laser Printer

China @ 300 K per year

Labor Summary

Parts Labor Time Assy Cost PCB Cost Total % of Total

Count (in Min.) Cost

Packaging 64 3.7 $.93 $.93 2.7%

Covers Assembly 68 4.2 $1.06 $1.06 3.1%

Mechanical Assembly 881 47.2 $11.85 $11.85 34.1%

Paper Tray Assembly 39 2.6 $.65 $.65 1.9%

Control Panel Assembly 316 11.5 $1.68 $1.21 $2.89 8.3%

Laser Assembly 176 6.9 $1.11 $.61 $1.72 5.0%

Fuser Assembly 154 9.8 $2.01 $.44 $2.45 7.0%

Electronics Assembly 2693 46.2 $.27 $11.31 $11.58 33.3%

Consumables Assembly 89 3.7 $.93 $.93 2.7%

Final Prep 2.8 $.69 $.69 2.0%

UNIT TOTALS 4480 138.5 $21.18 $13.57 $34.75 100.0%

Volume estimated @ 300 Thousand per year ASSY Cost / HR

Labor Estimates - China $1.68

Overhead % 796

Total per hour $15.05

Technology

Cost Consulting

Production Cost Analysis

Lexmark T656dne Mono Laser Printer

China @ 300 K per year

Labor Summary

Technology

Cost Consulting

Production Cost Analysis

$.93

2.7%

$1.06

3.1%

$11.85

34.1%

$.65

1.9%

$2.89

8.3%

$1.72

5.0%

$2.45

7.0%

$11.58

33.3%

$.93

2.7%

$.69

2.0%

Packaging

Covers Assembly

Mechanical Assembly

Paper Tray Assembly

Control Panel Assembly

Laser Assembly

Fuser Assembly

Electronics Assembly

Consumables Assembly

Final Prep

Labor Percentage Distribution

$2.00

$4.00

$6.00

$8.00

$10.00

$12.00

Assy Cost

PCB Cost

Packaging

Covers Assembly

Mechanical Assembly

Paper Tray Assembly

Control Panel Assembly

Laser Assembly

Fuser Assembly

Electronics Assembly

Consumables Assembly

Final Prep

Labor Cost Distribution

Lexmark T656dne Mono Laser Printer

Packaging China @ 300 K per year

LINE

ITEM DESCRIPTION QTY ITEM TOOL TOT

# COST OH ASSY PCB

PARTS COUNT: ASSY TIME (in Min.):

64 3.7

ITEM COST: PCB TIME (in Min.):

$5.54

TOOLING COST: ASSY LABOR COST:

$.07 $.93

PCB LABOR COST:

TOTAL COST: $6.53

1 Begin Shipping & Packaging

2 shipping & packaging 138

3 container, 2 layer corrugated, 2 pcs 21.3" x 23.8" x 21.9", 2 color 1 1.22 .016 1.23

4 tape, container 1 .02 .02

5 staples, container 14 .01 .07

6 label, barcode paper 1 .02 .02

7 bag, printer 90 g ldpe 1 .06 .001 .06

8 packing material, top 288 g ps foam 1 .33 .008 .34

9 packing material, bottom 250 g ps foam 1 .29 .007 .29

10 interlock, box 16 g pp 4 .12 .48

11 tape plastic tape 8 .01 .04

12 packing material, print cartridge 9 g foam rubber 1 .13 .002 .13

13 packing material, print cartridge 6 g foam rubber 1 .09 .002 .09

14 label / pull tab paper w / pe film, 2 color 1 .03 .03

15 pull tab / spacer paper w / pe film, 2 color 1 .02 .02

16 packing material, spacer 5 g hdpe 1 .02 .006 .02

17 packing material, spacer 29 g pa66 gf25 fr40 1 .21 .014 .23

18 label / pull tab vinyl, 2 color 1 .03 .03

20 power cord assy 11

21 power cord, 8' 13A 125V, 3 x 16 AWG, 300V 1 .75 .75

22 twist tie 1 .003 .003

23 label vinyl 1 .01 .01

25 paper rest assy 14

26 bag 2 g pe-ld 1 .01 .01

TIME (in sec)

Technology

Cost Consulting

Production Cost Analysis

Lexmark T656dne Mono Laser Printer

Packaging China @ 300 K per year

LINE

ITEM DESCRIPTION QTY ITEM TOOL TOT

# COST OH ASSY PCB

TIME (in sec)

Technology

Cost Consulting

Production Cost Analysis

27 paper rest 9 g steel wire stock, painted 1 .07 .005 .07

28 retainer clip 2 g abs + pc fr40 1 .01 .005 .02

29 label, barcode paper 1 .01 .01

31 documentation & software 60

32 bag, quick reference 2 g pe-ld 1 .01 .01

33 label, barcode paper 1 .01 .01

34 quick reference guide, multi-language 11.7" x 8.3", 3 clr, paper, 3-fold 4 .02 .06

35 setup installation 11.625" x 16.5", 3 clr, 2 sided, paper 1 .04 .04

37 users guide, multi-language 11.7" x 8.3", 1clr, 352 pages 1 1.41 1.41

38 CD, printer software & documentation 1 .05 .05

39 envelope, CD paper & pe film 1 .01 .01

40 label, envelope paper 1 .01 .01

41 safety information, multi language 11.625" x 16.5", 1 clr, 2 sided, paper 1 .01 .01

42 information sheet, installing options 8.5" x 11", 1 clr, 1 sided 1 .004 .004

43 contact locations & phone numbers 8.3" x 11.7", 1-color, 2 sided 1 .004 .004

44 instructions, empty cartridge 8.5" x 11", 2 clr, 1 sided 1 .01 .01

45 instructions, empty cartridge 8.5" x 11", 1 clr, 1 sided 1 .004 .004

46 safety information, multi language 8.3" x 11.7", 1-color, 2 sided 1 .004 .004

47 End Packaging Assembly

Lexmark T656dne Mono Laser Printer

Covers Assembly China @ 300 K per year

LINE

ITEM DESCRIPTION QTY ITEM TOOL TOT

# COST OH ASSY PCB

PARTS COUNT: ASSY TIME (in Min.):

68 4.2

ITEM COST: PCB TIME (in Min.):

$19.83

TOOLING COST: ASSY LABOR COST:

$1.13 $1.06

PCB LABOR COST:

TOTAL COST: $22.02

1 Begin Covers Assembly

2 multi-purpose tray assy 63

3 door, multi-purpose tray 162 g pc + abs fr40 1 .91 .055 .97

4 stand-off bracket 4 g steel 2 .02 .008 .05

5 screw 6 .01 .03

6 guide plate 37 g hips 1 .12 .015 .14

7 width adjuster 6 g abs 1 .04 .007 .04

8 retainer plate / slide 2 g pom 1 .02 .005 .02

9 tray base 40 g abs 1 .19 .015 .20

10 tray extension 1 38 g abs 1 .18 .015 .19

11 tray extension 2 44 g abs 1 .20 .016 .22

12 paper rest 12 g steel wire stock 1 .03 .009 .03

13 e clips plastic 2 .003 .01

15 top cover / paper exit guide assy 63

16 top cover 514 g pc + abs fr40 1 2.72 .136 2.86

17 paper guide 79 g abs 1 .34 .020 .36

18 cross bracket, paper exit / anti-static 125 g pc + abs fr40 1 .71 .046 .76

19 ground plate 4 g ss 1 .03 .008 .04

20 anti-static brush synthetic fiber & aluminum 1 .05 .05

21 label vinyl 1 .01 .01

22 screw 8 .01 .04

23 side top cover 91 g pc + abs fr40 1 .49 .022 .51

25 fuser roller access cover assy 35

26 top plate 56 g pc + abs fr40 1 .31 .017 .32

TIME (in sec)

Technology

Cost Consulting

Production Cost Analysis

Lexmark T656dne Mono Laser Printer

Covers Assembly China @ 300 K per year

LINE

ITEM DESCRIPTION QTY ITEM TOOL TOT

# COST OH ASSY PCB

TIME (in sec)

Technology

Cost Consulting

Production Cost Analysis

27 mounting bracket, guide arm 56 g ppe + ps fr40 1 .29 .017 .31

28 label, caution vinyl 1 .02 .02

29 latch 4 g pc + abs fr40 1 .03 .006 .04

30 latch spring 1 .04 .04

31 screw 1 .01 .01

32 spring plate 2 g ss 2 .02 .008 .06

33 guide bar 28 g pet (gf + md)45 fr17 1 .13 .014 .14

35 right side cover assy 25

36 right side cover 652 pc + abs fr40 1 3.43 .167 3.60

37 screw 6 .01 .03

39 left side cover assy 18

40 left side cover 502 g pc + abs fr40 1 2.66 .133 2.79

41 access door 143 g pc + abs fr40 1 .80 .050 .85

42 screw 3 .01 .02

44 rear cover assy 50

45 door, jam access, top 431 g pc + abs fr40 1 2.29 .116 2.41

46 screw 4 .01 .02

47 door limit 1 g pp 1 .004 .005 .01

48 screw 1 .01 .01

49 rear cover plate, bottom 208 g pc + abs fr40 1 1.14 .065 1.20

50 label, manufacturing info vinyl 1 .04 .04

51 screw 2 .01 .01

52 door, jam access, bottom 182 g pc + abs fr40 1 1.00 .059 1.06

53 paper throat 182 g pc + abs fr40 1 1.00 .059 1.06

54 paper director 51 g pc gf40 1 .39 .017 .41

55 End Covers Assembly

Lexmark T656dne Mono Laser Printer

Mechanical Assembly China @ 300 K per year

LINE

ITEM DESCRIPTION QTY ITEM TOOL TOT

# COST OH ASSY PCB

PARTS COUNT: ASSY TIME (in Min.):

ITEM COST: PCB TIME (in Min.):

TOOLING COST: ASSY LABOR COST:

PCB LABOR COST:

TOTAL COST:

1 Begin Mechanical Assembly

2 right side plate assy

3 right side plate 674 g ppe + ps gf20 fr40

4 brace 91 g steel

5 plate, spring hook 13 g steel

6 latch 1 g pa

7 ground clip 1 g ss

8 screw

9 nut

10 photo interrupter

11 plate, threaded insert 2 g steel

12 contact plate 3 g ss

13 contact plate 2 g ss

14 fan, cooling 24v dc 0.20a, 50mm x 20mm

15 screw

17 left side plate assy

18 left side plate 981 g ppe + ps gf20 fr40

19 label, arrow vinyl

20 cover plate, fan 27 g abs

21 shield 26 g mu metal

22 plate, spring hook 16 g steel

23 ground clip 3 g ss

24 ground clip 0.7 g ss

25 cross-bracket, bottom 57 g steel

26 anchor, cable

TIME (in sec)

Technology

Cost Consulting

Production Cost Analysis

Lexmark T656dne Mono Laser Printer

Mechanical Assembly China @ 300 K per year

LINE

ITEM DESCRIPTION QTY ITEM TOOL TOT

# COST OH ASSY PCB

TIME (in sec)

Technology

Cost Consulting

Production Cost Analysis

27 bracket, gear 13 g steel, w / 1 ss swedged shaft

28 gear 1 g pom

29 guide roller 1 g pom

30 bracket, motor assy 121 g steel

31 bracket, motor mount 30 g steel, w / 1 ss swedged shaft

32 gear 3 g pom

33 motor, w / tach & encoder HC385

34 housing, flag 6 g abs

35 flag 2 g pc

36 photo interrupter

37 tie wrap

38 e clip

39 spring washer

40 screw

41 screw

42 nut

43 housing, p/s 636 g steel

44 duct, fan / cable guide 120 g pc + abs fr40

45 duct, fan 26 g abs

46 fan, cooling AVC, 24v dc 0.70a, 92mm x 38mm

47 finger guard 92mm plastic

48 screw

49 fan, cooling AVC, 24v dc 0.30a, 50mm x 20mm

50 screw

51 filter 2 g ozone filter, 82mm x 40mm x 7.3

52 retainer plate, sensor 0.7 g abs

53 bushing 2 g pc

55 inner hsg. assy / transfer roller mnt.

56 inner housing 703 g (ppe + ps) (gf20 + ps)30 fr40

57 label, caution vinyl

58 guide plate, post transfer roller 55 g pc + cp

59 anti-static brush synthetic fiber & mylar

60 screw

61 e clip

62 photo interrupter

63 flag 0.3 g abs gf

64 spring

65 photo interrupter, 10mm slot

Lexmark T656dne Mono Laser Printer

Mechanical Assembly China @ 300 K per year

LINE

ITEM DESCRIPTION QTY ITEM TOOL TOT

# COST OH ASSY PCB

TIME (in sec)

Technology

Cost Consulting

Production Cost Analysis

66 reflective sensor at transfer roller

67 sensor mounting bracket 3 g pc

68 cover, sensor 4 g pc gf10

69 dust cover <0.1 g mylar

70 spring

72 charge roller / hinge assy

73 hinge, right side 29 g pc gf20

74 arm, door limit 6 g pc gf20

75 hinge pin 0.5 g pc

76 spring, door return

77 hinge, left side 21 g pc gf20

78 arm, door limit 6 g pc gf20

79 hinge pin 0.5 g pc

80 spring, door return

81 contact plate 0.3 g ss

82 seat, charge rollers 0.7 g pom

83 seat, charge rollers 3 g sintered bronze

84 e clip

85 charge roller 52 g ss w / 13 g rubber overmold

87 transfer roller

88 transfer roller 57 g ss w / 17 g rubber overmold

89 bracket, seat 2 g pc

90 seat 0.4 g pc

91 seat 0.6 g pc

92 contact 2 g sintered bronze

93 spring

94 gear 1 g pa

96 exit roller assy

97 motor, w / tach & encoder HC385XLG

98 motor mounting bracket 29 g steel

99 screw

100 housing, exit rollers 182 g steel

101 shaft / tension roller 20 g ppe + ps gf

102 shaft, exit roller 23 g ppe + ps gf

103 tire, exit roller 4 g rubber

104 guide plate 6 g pc + abs fr40

Lexmark T656dne Mono Laser Printer

Mechanical Assembly China @ 300 K per year

LINE

ITEM DESCRIPTION QTY ITEM TOOL TOT

# COST OH ASSY PCB

TIME (in sec)

Technology

Cost Consulting

Production Cost Analysis

105 bushing 0.8 g pc

106 bushing 0.2 g pom

107 retainer clip 0.2 g pom

108 spring

109 gear 3 g pom

110 gear 2 g pom

111 gear 1 g pom

112 e clip

113 screw

114 cable tie

115

116 paper feed assy, post fuser / duplexer

117 housing 156 g pc fr40

118 paper director 40 g pc + abs fr40

119 spring

120 bushing 0.9 g pom

121 spring

122 belt, timing

123 gear 3 g pom

124 shaft / gear, guide roller 21 g ppe + ps gf

125 shaft, guide roller 18 g ppe + ps gf

126 tire, guide roller 2 g rubber

127 shaft, feed roller 22 g ppe + ps gf

128 tire, feed 4 g rubber

129 retainer clip 0.1 g pc

130 shaft, guide roller 20 g ppe + ps gf

131 guide roller, half 0.7 g pc

132 guide roller, half 0.8 g pc

133 lever 1 g pom

134 screw

135 stop pin

136

137 left side base assy

138 left side base 556 g hips

139 foot 1 g rubber

140 label, #1 vinyl

141 retainer bracket 8 g steel

142 screw

143 ground clip / spring tension 4 g ss

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Lexmark T656DNE User manual

Brand: Lexmark

Model: T656DNE

Category: Wire connectors

Type: User manual

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Lexmark T656DNE User manual

Lexmark T656DNE User manual

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