Danfoss VLT AutomationDrive FC 301 Programming Guide

Type
Programming Guide
ENGINEERING TOMORROW
Programming Guide
VLT
®
AutomationDrive FC 301/302
Software versions, control card MK II: 8.23, 48.33
vlt-drives.danfoss.com
Contents
1 Introduction
4
1.1 Software Version
4
1.2 Approvals
4
1.3 Denitions
4
1.3.1 Frequency Converter 4
1.3.2 Input 4
1.3.3 Motor 4
1.3.4 References 5
1.3.5 Miscellaneous 5
1.4 Safety
7
1.5 Electrical Wiring
9
1.6 Integrated Motion Controller
11
2 How to Program
12
2.1 Graphical and Numerical Local Control Panels
12
2.1.1 LCD Display 13
2.1.2 Quick Transfer of Parameter Settings between Multiple Frequency Converters 15
2.1.3 Display Mode 15
2.1.4 Display Mode - Selection of Readouts 15
2.1.5 Parameter Set-up 17
2.1.6 Quick Menu Key Functions 17
2.1.7 Initial Commissioning 18
2.1.8 Main Menu Mode 19
2.1.9 Parameter Selection 19
2.1.10 Changing Data 19
2.1.11 Changing a Text Value 19
2.1.12 Changing a Data Value 20
2.1.13 Innitely Variable Change of Numeric Data Value 20
2.1.14 Value, Step by Step 20
2.1.15 Readout and Programming of Indexed Parameters 20
2.1.16 How to Program on the Numerical Local Control Panel 20
2.1.17 LCP Keys 22
3 Parameter Descriptions
24
3.1 Parameters: 0-** Operation and Display
24
3.2 Parameters: 1-** Load and Motor
42
3.3 Parameters: 2-** Brakes
68
3.4 Parameters: 3-** Reference/Ramps
75
3.5 Parameters: 4-** Limits/Warnings
87
3.6 Parameters: 5-** Digital In/Out
98
Contents Programming Guide
MG33MP02 Danfoss A/S © 10/2018 All rights reserved. 1
3.7 Parameters: 6-** Analog In/Out
134
3.8 Parameters: 7-** Controllers
143
3.9 Parameters: 8-** Communications and Options
153
3.10 Parameters: 9-** PROFIBUS
165
3.11 Parameters: 10-** DeviceNet CAN Fieldbus
165
3.12 Parameters: 12-** Ethernet
165
3.13 Parameters: 13-** Smart Logic Control
166
3.14 Parameters: 14-** Special Functions
190
3.15 Parameters: 15-** Drive Information
202
3.16 Parameters: 16-** Data Readouts
209
3.17 Parameters: 17-** Feedback
217
3.18 Parameters: 18-** Data Readouts 2
224
3.19 Parameters: 19-** Application Parameters
226
3.20 Parameters: 22-** Appl. Functions
226
3.21 Parameters: 23-** Time-based Functions
226
3.22 Parameters: 30-** Special Features
232
3.23 Parameters: 31-** Bypass Option
235
3.24 Parameters: 32-** MCO Basic Settings
236
3.25 Parameters: 33-** MCO Advanced Settings
238
3.26 Parameters: 34-** MCO Data Readouts
243
3.27 Parameters: 35-** Sensor Input Option
245
3.28 Parameters: 36-** Programmable I/O Option
247
3.29 Parameters: 40-** Special Settings
249
3.30 Parameters: 42-** Safety Functions
249
3.31 Parameters: 43-** Unit Readouts
249
3.32 Parameters: 99-* Devel support
251
3.33 Parameters: 600-** PROFIsafe
253
3.34 Parameters: 601-** PROFIdrive 2
253
4 Integrated Motion Controller
254
4.1 Introduction
254
4.2 Positioning, Homing, Synchronization
254
4.3 Control
258
5 Parameter Lists
261
5.1 Introduction
261
5.2 Parameter Lists and Options, Software Version 8.10 (Standard)
263
5.2.19 22-** Appl. Functions 283
5.2.20 23-** Time-based Functions 283
5.2.22 31-** Bypass Option 285
5.2.29 42-** Safety Functions 291
Contents
VLT
®
AutomationDrive FC 301/302
2 Danfoss A/S © 10/2018 All rights reserved. MG33MP02
5.2.31 600-** PROFIsafe 292
5.2.32 601-** PROFIdrive 2 292
5.3 Parameter Lists and Options, Software Version 48.20 (IMC)
292
5.3.20 31-** Bypass Option 315
5.3.21 32-** MCO Basic Settings 316
5.3.22 33-** MCO Adv. Settings 317
5.3.23 34-** MCO Data Readouts 318
5.3.25 36-** Programmable I/O Option 319
5.3.26 40-** Special Settings 320
5.3.27 42-** Safety Functions 321
5.3.28 43-** Unit Readouts 322
5.3.29 99-* Devel support 323
5.3.30 600-** PROFIsafe 324
5.3.31 601-** PROFIdrive 2 324
6 Troubleshooting
325
6.1 Status Messages
325
7 Appendix
339
7.1 Symbols, Abbreviations, and Conventions
339
Index
341
Contents Programming Guide
MG33MP02 Danfoss A/S © 10/2018 All rights reserved. 3
1 Introduction
1.1 Software Version
Programming Guide
Software versions:
Control card MK II: 8.23, 48.33
The software version number can be read from
parameter 15-43 Software Version.
Table 1.1 Software Version
1.1.1 Control Card MK II
Software version 8.03/48.33 and later can only be installed
on control card MK II. Software version 7.62/48.22 and
earlier can only be installed on control card MK I. Identify
the control card version by the color of the USB port:
MK I: Black USB port.
MK II: White USB port.
1.2 Approvals
1.3 Denitions
1.3.1 Frequency Converter
I
VLT,MAX
Maximum output current.
I
VLT,N
Rated output current supplied by the frequency converter.
U
VLT,MAX
Maximum output voltage.
1.3.2 Input
Control command
Start and stop the connected motor with LCP and digital
inputs.
Functions are divided into 2 groups.
Functions in group 1 have higher priority than functions in
group 2.
Group 1 Reset, coast stop, reset and coast stop, quick stop,
DC brake, stop, the [OFF] key.
Group 2 Start, pulse start, reversing, start reversing, jog,
freeze output.
Table 1.2 Function Groups
1.3.3 Motor
Motor running
Torque generated on output shaft and speed from 0 RPM
to maximum speed on motor.
f
JOG
Motor frequency when the jog function is activated (via
digital terminals).
f
M
Motor frequency.
f
MAX
Maximum motor frequency.
f
MIN
Minimum motor frequency.
f
M,N
Rated motor frequency (nameplate data).
I
M
Motor current (actual).
I
M,N
Rated motor current (nameplate data).
n
M,N
Nominal motor speed (nameplate data).
n
s
Synchronous motor speed.
n
s
=
2 × par . 1 23 × 60s
par . 1 39
n
slip
Motor slip.
P
M,N
Rated motor power (nameplate data in kW or hp).
T
M,N
Rated torque (motor).
U
M
Instant motor voltage.
U
M,N
Rated motor voltage (nameplate data).
Introduction
VLT
®
AutomationDrive FC 301/302
4 Danfoss A/S © 10/2018 All rights reserved. MG33MP02
11
Break-away torque
175ZA078.10
Pull-out
RPM
Torque
Illustration 1.1 Break-away Torque
η
VLT
The eciency of the frequency converter is dened as the
ratio between the power output and the power input.
Start-disable command
A stop command belonging to Group 1 control commands
- see Table 1.2.
Stop command
A stop command belonging to Group 1 control commands
- see Table 1.2.
1.3.4 References
Analog reference
A signal transmitted to the analog inputs 53 or 54 (voltage
or current).
Binary reference
A signal transmitted to the serial communication port.
Preset reference
A dened preset reference to be set from -100% to +100%
of the reference range. Selection of 8 preset references via
the digital terminals.
Pulse reference
A pulse frequency signal transmitted to the digital inputs
(terminal 29 or 33).
Ref
MAX
Determines the relationship between the reference input at
100% full scale value (typically 10 V, 20 mA) and the
resulting reference. The maximum reference value is set in
parameter 3-03 Maximum Reference.
Ref
MIN
Determines the relationship between the reference input at
0% value (typically 0 V, 0 mA, 4 mA) and the resulting
reference. The minimum reference value is set in
parameter 3-02 Minimum Reference.
1.3.5 Miscellaneous
Analog inputs
The analog inputs are used for controlling various
functions of the frequency converter.
There are 2 types of analog inputs:
Current input, 0–20 mA, and 4–20 mA
Voltage input, -10 V DC to +10 V DC.
Analog outputs
The analog outputs can supply a signal of 0–20 mA, 4–20
mA.
Automatic motor adaptation, AMA
The AMA algorithm determines the electrical parameters
for the connected motor at standstill.
Brake resistor
The brake resistor is a module capable of absorbing the
brake power generated in regenerative braking. This
regenerative brake power increases the DC-link voltage
and a brake chopper ensures that the power is transmitted
to the brake resistor.
CT characteristics
Constant torque characteristics used for all applications
such as conveyor belts, displacement pumps, and cranes.
Digital inputs
The digital inputs can be used for controlling various
functions of the frequency converter.
Digital outputs
The frequency converter features 2 solid-state outputs that
can supply a 24 V DC (maximum 40 mA) signal.
DSP
Digital signal processor.
ETR
Electronic thermal relay is a thermal load calculation based
on present load and time. Its purpose is to estimate the
motor temperature.
HIPERFACE
®
HIPERFACE
®
is a registered trademark by Stegmann.
Initializing
If initializing is carried out (parameter 14-22 Operation
Mode), the frequency converter returns to the default
setting.
Intermittent duty cycle
An intermittent duty rating refers to a sequence of duty
cycles. Each cycle consists of an on-load and an
o-load
period. The operation can be either periodic duty or non-
periodic duty.
LCP
The local control panel makes up a complete interface for
control and programming of the frequency converter. The
control panel is detachable and can be installed up to 3 m
(10 ft) from the frequency converter, that is, in a front
panel with the installation kit option.
Introduction Programming Guide
MG33MP02 Danfoss A/S © 10/2018 All rights reserved. 5
1 1
NLCP
Numerical local control panel interface for control and
programming of the frequency converter. The display is
numerical and the panel is used to show process values.
The NLCP has no storage and copy functions.
lsb
Least signicant bit.
msb
Most signicant bit.
MCM
Short for mille circular mil, an American measuring unit for
cable cross-section. 1 MCM=0.5067 mm
2
.
Online/oine parameters
Changes to online parameters are activated immediately
after the data value is changed. Press [OK] to activate
changes to o-line parameters.
Process PID
The PID control maintains the required speed, pressure,
temperature, and so on, by adjusting the output frequency
to match the varying load.
PCD
Process control data.
Power cycle
Switch o the mains until the display (LCP) is dark, then
turn power on again.
Pulse input/incremental encoder
An external, digital pulse transmitter used for feeding back
information on motor speed. The encoder is used in
applications where great accuracy in speed control is
required.
RCD
Residual current device.
Set-up
Save parameter settings in 4 set-ups. Change between the
4 parameter set-ups and edit 1 set-up, while another set-
up is active.
SFAVM
Switching pattern called stator ux-oriented asynchronous
vector modulation (parameter 14-00 Switching Pattern).
Slip compensation
The frequency converter compensates for the motor slip by
giving the frequency a supplement that follows the
measured motor load keeping the motor speed almost
constant.
SLC
The SLC (smart logic control) is a sequence of user-dened
actions executed when the associated user-dened events
are evaluated as true by the SLC. (See
chapter 3.13 Parameters: 13-** Smart Logic Control).
STW
Status word.
FC standard bus
Includes RS485 bus with FC protocol or MC protocol. See
parameter 8-30 Protocol.
THD
Total harmonic distortion states the total contribution of
harmonics.
Thermistor
A temperature-dependent resistor placed on the frequency
converter or the motor.
Trip
A state entered in fault situations, for example if the
frequency converter is subject to an overtemperature or
when the frequency converter is protecting the motor,
process, or mechanism. The frequency converter prevents a
restart until the cause of the fault has disappeared. To
cancel the trip state, restart the frequency converter. Do
not use the trip state for personal safety.
Trip lock
The frequency converter enters this state in fault situations
to protect itself. The frequency converter requires physical
intervention, for example when there is a short circuit on
the output. A trip lock can only be canceled by discon-
necting mains, removing the cause of the fault, and
reconnecting the frequency converter. Restart is prevented
until the trip state is canceled by activating reset or,
sometimes, by being programmed to reset automatically.
Do not use the trip lock state for personal safety.
VT characteristics
Variable torque characteristics used for pumps and fans.
VVC
+
If compared with standard voltage/frequency ratio control,
voltage vector control (VVC
+
) improves the dynamics and
the stability, both when the speed reference is changed
and in relation to the load torque.
60° AVM
60° asynchronous vector modulation
(parameter 14-00 Switching Pattern).
Power factor
The power factor is the relation between I
1
and I
RMS
.
Power factor =
3xUxI
1
cosϕ
3xUxI
RMS
The power factor for 3-phase control:
Power factor =
I1xcosϕ1
I
RMS
=
I
1
I
RMS
sincecosϕ1 = 1
The power factor indicates to which extent the frequency
converter imposes a load on the mains supply.
The lower the power factor, the higher the I
RMS
for the
same kW performance.
I
RMS
= I
1
2
+ I
5
2
+ I
7
2
+ .. + I
n
2
In addition, a high power factor indicates that the dierent
harmonic currents are low.
Introduction
VLT
®
AutomationDrive FC 301/302
6 Danfoss A/S © 10/2018 All rights reserved. MG33MP02
11
The DC coils in the frequency converters produce a high
power factor, which minimizes the imposed load on the
mains supply.
Target position
The nal target position specied by positioning
commands. The prole generator uses this position to
calculate the speed prole.
Commanded position
The actual position reference calculated by the prole
generator. The frequency converter uses the commanded
position as setpoint for position PI.
Actual position
The actual position from an encoder, or a value that the
motor control calculates in open loop. The frequency
converter uses the actual position as feedback for position
PI.
Position error
Position error is the dierence between the actual position
and the commanded position. The position error is the
input for the position PI controller.
Position unit
The physical unit for position values.
1.4
Safety
WARNING
HIGH VOLTAGE
Frequency converters contain high voltage when
connected to AC mains input, DC supply, or load sharing.
Failure to perform installation, start-up, and maintenance
by qualied personnel can result in death or serious
injury.
Only qualied personnel must perform instal-
lation, start-up, and maintenance.
Before performing any service or repair work,
use an appropriate voltage measuring device to
make sure that there is no remaining voltage on
the frequency converter.
Safety regulations
Disconnect mains supply to the frequency
converter whenever repair work is to be carried
out. Check that the mains supply has been
disconnected and that the necessary time has
elapsed before removing motor and mains supply
plugs. For information about the discharge time,
see Table 1.3.
[O] does not disconnect the mains supply and
must not be used as a safety switch.
Ground the equipment properly, protect the user
against supply voltage, and protect the motor
against overload in accordance with applicable
national and local regulations.
The ground leakage current exceeds 3.5 mA.
Ensure correct grounding of the equipment by a
certied electrical installer.
Do not remove the plugs for the motor and
mains supply while the frequency converter is
connected to mains. Check that the mains supply
has been disconnected and that the necessary
time has elapsed before removing motor and
mains plugs.
The frequency converter has more voltage
sources than L1, L2, and L3, when load sharing
(linking of DC intermediate circuit) or external
24 V DC is installed. Check that all voltage
sources have been disconnected and that the
necessary time has elapsed before commencing
repair work. For information about the discharge
time, see Table 1.3.
WARNING
UNINTENDED START
When the frequency converter is connected to AC mains,
DC supply, or load sharing, the motor may start at any
time. Unintended start during programming, service, or
repair work can result in death, serious injury, or
property damage. The motor can start via an external
switch, a eldbus command, an input reference signal
from the LCP, or after a cleared fault condition.
To prevent unintended motor start:
Disconnect the frequency converter from the
mains.
Press [O/Reset] on the LCP before
programming parameters.
Completely wire and assemble the frequency
converter, motor, and any driven equipment
before connecting the frequency converter to
AC mains, DC supply, or load sharing.
Introduction Programming Guide
MG33MP02 Danfoss A/S © 10/2018 All rights reserved. 7
1 1
WARNING
DISCHARGE TIME
The frequency converter contains DC-link capacitors,
which can remain charged even when the frequency
converter is not powered. High voltage can be present
even when the warning LED indicator lights are o.
Failure to wait the specied time after power has been
removed before performing service or repair work can
result in death or serious injury.
Stop the motor.
Disconnect AC mains and remote DC-link power
supplies, including battery back-ups, UPS, and
DC-link connections to other frequency
converters.
Disconnect or lock PM motor.
Wait for the capacitors to discharge fully. The
minimum waiting time is specied in Table 1.3
and is also visible on the product label on top
of the frequency converter.
Before performing any service or repair work,
use an appropriate voltage measuring device to
make sure that the capacitors are fully
discharged.
Voltage [V] Minimum waiting time (minutes)
4 7 15
200–240 0.25–3.7 kW
(0.34–5 hp)
5.5–37 kW
(7.5–50 hp)
380–500 0.25–7.5 kW
(0.34–10 hp)
11–75 kW
(15–100 hp)
525–600 0.75–7.5 kW
(1–10 hp)
11–75 kW
(15–100 hp)
525–690 1.5–7.5 kW
(2–10 hp)
11–75 kW
(15–100 hp)
Table 1.3 Discharge Time
NOTICE
When using the Safe Torque O, always follow the
instructions in VLT
®
Frequency Converters - Safe Torque
O Operating Instructions.
NOTICE
Control signals from, or internally within, the frequency
converter may in rare cases be activated in error, be
delayed, or fail to occur entirely. When used in situations
where safety is critical, for example when controlling the
electromagnetic brake function of a hoist application, do
not rely on these control signals exclusively.
NOTICE
Hazardous situations must be identied by the machine
builder/integrator who is responsible for considering the
necessary preventive means. More monitoring and
protective devices may be included, always according to
valid national safety regulations, for example law on
mechanical tools and regulations for the prevention of
accidents.
Crane, lifts, and hoists
The controlling of external brakes must always have a
redundant system. The frequency converter can in no
circumstances be the primary safety circuit. Comply with
relevant standards, for example:
Hoists and cranes: IEC 60204-32
Lifts: EN 81
Protection mode
Once a hardware limit on motor current or DC-link voltage
is exceeded, the frequency converter enters the protection
mode. Protection mode means a change of the PWM
modulation strategy and a low switching frequency to
minimize losses. This continues for 10 s after the last fault
and increases the reliability and the robustness of the
frequency converter while re-establishing full control of the
motor.
In hoist applications, protection mode is not usable
because the frequency converter is unable to leave this
mode again and therefore it extends the time before
activating the brake, which is not recommended.
Protection mode can be disabled by setting
parameter 14-26 Trip Delay at Inverter Fault to 0, which
means that the frequency converter trips immediately if 1
of the hardware limits is exceeded.
NOTICE
Disabling protection mode in hoisting applications
(parameter 14-26 Trip Delay at Inverter Fault = 0) is
recommended.
Introduction
VLT
®
AutomationDrive FC 301/302
8 Danfoss A/S © 10/2018 All rights reserved. MG33MP02
11
1.5 Electrical Wiring
3 Phase
power
input
DC bus
Switch Mode
Power Supply
Motor
Analog Output
Interface
relay 1
relay 2
ON=Terminated
OFF=Open
Brake
resistor
130BC931.12
91 (L1)
92 (L2)
93 (L3)
PE
88 (-)
89 (+)
50 (+10 V OUT)
53 (A IN)
54 (A IN)
55 (COM A IN)
0/4-20 mA
12 (+24 V OUT)
13 (+24 V OUT)
37 (D IN)
18 (D IN)
20 (COM D IN)
10 V DC
15 mA 130/200 mA
+ - + -
(U) 96
(V) 97
(W) 98
(PE) 99
(COM A OUT) 39
(A OUT) 42
(P RS485) 68
(N RS485) 69
(COM RS485) 61
0V
5V
S801
0/4-20 mA
RS485
RS485
03
+10 V DC
0/-10 V DC -
+10 V DC
+10 V DC
0/4-20 mA
0/-10 V DC -
240 V AC, 2 A
24 V DC
02
01
05
04
06
240 V AC, 2 A
24 V (PNP)
0 V (NPN)
0 V (NPN)
24 V (PNP)
19 (D IN)
24 V (PNP)
0 V (NPN)
27
24 V
0 V
(D IN/OUT)
0 V (NPN)
24 V (PNP)
(D IN/OUT)
0 V
24 V
29
24 V (PNP)
0 V (NPN)
0 V (NPN)
24 V (PNP)
33 (D IN)
32 (D IN)
1 2
ON
S201
ON
21
S202
ON=0/4-20 mA
OFF=0/-10 V DC -
+10 V DC
95
400 V AC, 2 A
Par. E-00
21
ON
S801
(R+) 82
(R-) 81
: Chassis
: Earth
1)
2)
1)
1)
Illustration 1.2 Basic Wiring Schematic Drawing
A=Analog, D=Digital
Terminal 37 is used for Safe Torque O. For Safe Torque O installation instructions, refer to the VLT
®
Frequency Converters -
Safe Torque O Operating Instructions.
1) Terminal 37 is not included in FC 301 (except enclosure type A1). Relay 2 and terminal 29 have no function in FC 301.
2) Do not connect cable shield.
Very long control cables and analog signals may in rare cases, and depending on installation, result in 50/60 Hz ground
loops due to noise from mains supply cables.
If 50/60 Hz ground loops occur, consider breaking the shield or insert a 100 nF capacitor between shield and enclosure.
Introduction Programming Guide
MG33MP02 Danfoss A/S © 10/2018 All rights reserved. 9
1 1
To avoid ground currents from both groups to aect other groups, connect the digital and analog inputs and outputs
separately to the common inputs (terminals 20, 55, and 39) of the frequency converter. For example, switching on the digital
input may disturb the analog input signal.
Input polarity of control terminals
12 13 18 19 27 29 32 33 20 37
+24 VDC
0 VDC
130BT106.10
PNP (Source)
Digital input wiring
Illustration 1.3 PNP (Source)
NPN (Sink)
Digital input wiring
12 13 18 19 27 29 32 33 20 37
+24 VDC
0 VDC
130BT107.11
Illustration 1.4 NPN (Sink)
NOTICE
Control cables must be shielded/armored.
See the section Grounding of Shielded Control Cables in the
design guide for the correct termination of control cables.
130BA681.10
Illustration 1.5 Grounding of Shielded/Armored Control Cables
1.5.1 Start/Stop
Terminal 18 = Parameter 5-10 Terminal 18 Digital Input [8]
Start.
Terminal 27 = Parameter 5-12 Terminal 27 Digital Input [0]
No operation (Default [2] Coast inverse).
Terminal 37 = Safe Torque O (where available).
12 13 18 37
130BA155.12
322719 29 33 20
P 5-12 [0]
P 5-10 [8]
Start/Stop
+24V
Speed
Safe Stop
Start/Stop
[18]
Illustration 1.6 Start/Stop
Introduction
VLT
®
AutomationDrive FC 301/302
10 Danfoss A/S © 10/2018 All rights reserved. MG33MP02
11
1.5.2 Pulse Start/Stop
Terminal 18 = Parameter 5-10 Terminal 18 Digital Input, [9]
Latched start.
Terminal 27 = Parameter 5-12 Terminal 27 Digital Input, [6]
Stop inverse.
Terminal 37 = Safe Torque O (where available).
12 13 18 37
130BA156.12
322719 29 33 20
P 5 - 12 [6]
P 5 - 10[9]
+24V
Speed
Start Stop inverse Safe Stop
Start (18)
Start (27)
Illustration 1.7 Pulse Start/Stop
1.5.3 Speed up/Speed Down
Terminals 29/32 = Speed up/Speed down
Terminal 18 = Parameter 5-10 Terminal 18 Digital
Input [9] Start (default).
Terminal 27 = Parameter 5-12 Terminal 27 Digital
Input [19] Freeze reference.
Terminal 29 = Parameter 5-13 Terminal 29 Digital
Input [21] Speed up.
Terminal 32 = Parameter 5-14 Terminal 32 Digital
Input [22] Speed down.
NOTICE
Terminal 29 only in FC x02 (x=series type).
12
18
27
29
32
37
+24V
Par. 5-10
Par. 5-12
Par. 5-13
Par. 5-14
130BA021.12
Illustration 1.8 Speed up/Speed down
1.5.4 Potentiometer Reference
Voltage reference via a potentiometer
Reference source 1 = [1] Analog input 53 (default).
Terminal 53, low voltage = 0 V.
Terminal 53, high voltage = 10 V.
Terminal 53, low reference/feedback = 0 RPM.
Terminal 53, high reference/feedback = 1500 RPM.
Switch S201 = OFF (U)
130BA154.11
555039 42 53 54
Speed RPM
P 6-15
1 kΩ
+10V/30mA
Ref. voltage
P 6-11 10V
Illustration 1.9 Potentiometer Reference
1.6 Integrated Motion Controller
The integrated motion controller (IMC) enables position
control. For more information about IMC, see
chapter 4 Integrated Motion Controller.
Introduction Programming Guide
MG33MP02 Danfoss A/S © 10/2018 All rights reserved. 11
1 1
2 How to Program
2.1 Graphical and Numerical Local Control
Panels
Easy programming of the frequency converter is done via
the graphical LCP (LCP 102). For information about using
the numerical local control panel (LCP 101), see
chapter 2.1.16 How to Program on the Numerical Local
Control Panel.
The LCP is divided into 4 functional groups:
1. Graphical display with status lines.
2. Menu keys and indicator lights - changing
parameters and switching between display
functions.
3. Navigation keys and indicator lights.
4. Operation keys and indicator lights.
The LCP display can show up to 5 items of operating data
while showing Status.
Display lines:
a. Status line: Status messages showing icons and
graphics.
b. Line 1–2: Operator data lines showing data
dened or selected. Add up to 1 extra line by
pressing [Status].
c. Status line: Status messages showing text.
NOTICE
If start-up is delayed, the LCP shows the INITIALIZING
message until it is ready. Adding or removing options
can delay the start-up.
Auto
On
Reset
Hand
On
Off
Status
Quick
Menu
Main
Menu
Alarm
Log
Back
Cancel
Info
OK
Status
1(0)
1234rpm 10,4A 43,5Hz
Run OK
43,5Hz
On
Alarm
Warn.
e30ba018.14
1
2
3
4
b
a
c
Illustration 2.1 LCP
How to Program
VLT
®
AutomationDrive FC 301/302
12 Danfoss A/S © 10/2018 All rights reserved. MG33MP02
22
2.1.1 LCD Display
The display has backlight and a total of 6 alpha-numeric
lines. The display lines show the direction of rotation
(arrow), the selected set-up, and the programming set-up.
The display is divided into 3 sections.
Top section
The top section shows up to 2 measurements in normal
operating status.
Middle section
The top line shows up to 5 measurements with related
unit, regardless of status (except in the case of alarm/
warning).
Bottom section
The bottom section always shows the state of the
frequency converter in Status mode.
Top section
Middle section
Bottom section
Status
43 RPM
1.4 Hz
Auto Remote Running
! Pwr.card temp (W29)
2.9%
5.44 A 25.3kW
1(1)
130BP074.10
!
Illustration 2.2 Display
The active set-up (selected as the active set-up in
parameter 0-10 Active Set-up) is shown. When programming
another set-up than the active set-up, the number of the
programmed set-up appears to the right.
Display contrast adjustment
Press [Status] and [
] for darker display.
Press [Status] and [
] for brighter display.
Most parameter set-ups can be changed immediately via
the LCP, unless a password has been created via
parameter 0-60 Main Menu Password or via
parameter 0-65 Personal Menu Password.
Indicator lights
If certain threshold values are exceeded, the alarm and/or
warning indicator lights up. A status and alarm text appear
on the LCP.
The ON indicator light is activated when the frequency
converter receives mains voltage or via a DC bus terminal
or 24 V external supply. At the same time, the back
indicator light is on.
Green LED/On: Control section is working.
Yellow LED/Warn: Indicates a warning.
Flashing Red LED/Alarm: Indicates an alarm.
On
Warn.
Alarm
130BP044.10
Illustration 2.3 Indicator Lights
LCP keys
The control keys are divided into functions. The keys below
the display and indicator lights are used for parameter set-
up, including option of display indication during normal
operation.
130BP045.10
Status
Quick
Menu
Main
Menu
Alarm
Log
Illustration 2.4 LCP Keys
[Status]
Indicates the status of the frequency converter and/or the
motor. Select between 3 dierent readouts by pressing
[Status]: 5 line readouts, 4 line readouts, or smart logic
control.
Press [Status] for selecting the mode of display or for
changing back to display mode from either the quick
menu mode, the main menu mode, or the alarm mode.
Also use [Status] to toggle single or double readout mode.
[Quick Menu]
Allows quick access to dierent quick menus such as:
My personal menu.
Quick set-up.
Changes made.
Loggings.
Press [Quick Menu] to program the parameters belonging
to the Quick Menu. It is possible to switch directly
between quick menu mode and main menu mode.
[Main Menu]
Is used for programming all parameters.
It is possible to switch directly between main menu mode
and quick menu mode.
Parameter shortcut can be carried out by pressing down
[Main Menu] for 3 s. The parameter shortcut allows direct
access to any parameter.
How to Program Programming Guide
MG33MP02 Danfoss A/S © 10/2018 All rights reserved. 13
2 2
[Alarm Log]
Shows an alarm list of the 5 latest alarms (numbered A1–
A5). To obtain extra details about an alarm, press the
navigation keys to maneuver to the alarm number and
press [OK]. Information is shown about the condition of
the frequency converter before it enters the alarm mode.
[Back]
Returns to the previous step or layer in the navigation
structure.
[Cancel]
Last change or command is canceled as long as the display
has not been changed.
[Info]
Supplies information about a command, parameter, or
function in any display window. [Info] provides detailed
information whenever help is needed.
Exit Info mode by pressing either [Info], [Back], or [Cancel].
B
a
c
k
Illustration 2.5 Back
C
a
n
c
e
l
Illustration 2.6 Cancel
I
n
f
o
Illustration 2.7 Info
Navigation keys
The 4 navigation keys are used to navigate between the
dierent options available in Quick Menu, Main Menu, and
Alarm Log. Press the keys to move the cursor.
[OK]
Press for selecting a parameter marked by the cursor and
for enabling the change of a parameter.
Local control keys
Local control keys are at the bottom of the LCP.
e30bp046.12
Hand
On
Off
Auto
On
Reset
Illustration 2.8 Local Control Keys
[Hand On]
Enables control of the frequency converter via the LCP.
[Hand On] also starts the motor, and it is now possible to
enter the motor speed data with the navigation keys. The
key can be selected as [1] Enable or [0] Disable via
parameter 0-40 [Hand on] Key on LCP.
External stop signals activated with control signals or a
eldbus override a start command via the LCP.
The following control signals are still active when [Hand
On] is activated:
[Hand On] - [O] - [Auto On].
Reset.
Coast stop inverse.
Reversing.
Set-up select bit 0 - Set-up select bit 1.
Stop command from serial communication.
Quick stop.
DC brake.
[O]
Stops the connected motor. The key can be selected as [1]
Enable or [0] Disable via parameter 0-41 [O] Key on LCP. If
no external stop function is selected and the [O] key is
inactive, the motor can be stopped by disconnecting the
voltage.
[Auto On]
Enables the frequency converter to be controlled via the
control terminals and/or serial communication. When a
start signal is applied on the control terminals and/or the
bus, the frequency converter starts. The key can be
selected as [1] Enable or [0] Disable via
parameter 0-42 [Auto on] Key on LCP.
NOTICE
An active HAND-OFF-AUTO signal via the digital inputs
has higher priority than the control keys [Hand On]
[Auto On].
[Reset]
Is used for resetting the frequency converter after an alarm
(trip). It can be selected as [1] Enable or [0] Disable via
parameter 0-43 [Reset] Key on LCP.
The parameter shortcut can be carried out by pressing
down the [Main Menu] key for 3 s. The parameter shortcut
provides direct access to any parameter.
How to Program
VLT
®
AutomationDrive FC 301/302
14 Danfoss A/S © 10/2018 All rights reserved. MG33MP02
22
2.1.2 Quick Transfer of Parameter Settings
between Multiple Frequency
Converters
Once the set-up of a frequency converter is complete,
store the data in the LCP or on a PC via MCT 10 Set-up
Software.
Au
t
On
R
eset
Hand
On
S
ta
tus
Q
uick
M
enu
M
ain
M
enu
A
lar
m
Lo
g
Back
C
anc
el
I
n
fo
OK
On
A
lar
m
W
ar
n.
130BA027.11
Illustration 2.9 LCP
Data storage in LCP
NOTICE
Stop the motor before performing this operation.
To store the data in the LCP:
1. Go to parameter 0-50 LCP Copy.
2. Press the [OK] key.
3. Select [1] All to LCP.
4. Press the [OK] key.
All parameter settings are now stored in the LCP indicated
by the progress bar. When 100% is reached, press [OK].
Connect the LCP to another frequency converter and copy
the parameter settings to this frequency converter as well.
Data transfer from LCP to frequency converter
NOTICE
Stop the motor before performing this operation.
To transfer the data from the LCP to the frequency
converter:
1. Go to parameter 0-50 LCP Copy.
2. Press the [OK] key.
3. Select [2] All from LCP.
4. Press the [OK] key.
The parameter settings stored in the LCP are now
transferred to the frequency converter indicated by the
progress bar. When 100% is reached, press [OK].
2.1.3 Display Mode
In normal operation, up to 5 dierent operating variables
can be indicated continuously in the middle section: 1.1,
1.2, and 1.3, as well as 2 and 3.
2.1.4 Display Mode - Selection of Readouts
It is possible to toggle between 3 status readout screens
by pressing [Status].
Operating variables with dierent formatting are shown in
each status view further in this section.
Table 2.1 shows the measurements that can be linked to
each of the operating variables. When options are
mounted, additional measurements are available.
Dene the links via
Parameter 0-20 Display Line 1.1 Small.
Parameter 0-21 Display Line 1.2 Small.
Parameter 0-22 Display Line 1.3 Small.
Parameter 0-23 Display Line 2 Large.
Parameter 0-24 Display Line 3 Large.
Each readout parameter selected in parameter 0-20 Display
Line 1.1 Small to parameter 0-24 Display Line 3 Large has its
own scale and digits after a possible decimal point. The
larger the numeric value of a parameter is, the fewer digits
are shown after the decimal point.
Example: Current readout 5.25 A, 15.2 A, 105 A.
Operating variable Unit
Parameter 16-00 Control Word hex
Parameter 16-01 Reference [Unit] [Unit]
Parameter 16-02 Reference [%] %
Parameter 16-03 Status Word hex
Parameter 16-05 Main Actual Value [%] %
Parameter 16-10 Power [kW] [kW]
Parameter 16-11 Power [hp] [hp]
Parameter 16-12 Motor Voltage [V]
Parameter 16-13 Frequency [Hz]
Parameter 16-14 Motor current [A]
Parameter 16-16 Torque [Nm] Nm
Parameter 16-17 Speed [RPM] [RPM]
Parameter 16-18 Motor Thermal %
Parameter 16-20 Motor Angle
Parameter 16-30 DC Link Voltage V
How to Program Programming Guide
MG33MP02 Danfoss A/S © 10/2018 All rights reserved. 15
2 2
Operating variable Unit
Parameter 16-32 Brake Energy /s kW
Parameter 16-33 Brake Energy Average kW
Parameter 16-34 Heatsink Temp.
°C
Parameter 16-35 Inverter Thermal %
Parameter 16-36 Inv. Nom. Current A
Parameter 16-37 Inv. Max. Current A
Parameter 16-38 SL Controller State
Parameter 16-39 Control Card Temp.
°C
Parameter 16-40 Logging Buer Full
Parameter 16-50 External Reference
Parameter 16-51 Pulse Reference
Parameter 16-52 Feedback[Unit] [Unit]
Parameter 16-53 Digi Pot Reference
Parameter 16-60 Digital Input bin
Parameter 16-61 Terminal 53 Switch Setting V
Parameter 16-62 Analog Input 53
Parameter 16-63 Terminal 54 Switch Setting V
Parameter 16-64 Analog Input 54
Parameter 16-65 Analog Output 42 [mA] [mA]
Parameter 16-66 Digital Output [bin] [bin]
Parameter 16-67 Pulse Input #29 [Hz] [Hz]
Parameter 16-68 Freq. Input #33 [Hz] [Hz]
Parameter 16-69 Pulse Output #27 [Hz] [Hz]
Parameter 16-70 Pulse Output #29 [Hz] [Hz]
Parameter 16-71 Relay Output [bin]
Parameter 16-72 Counter A
Parameter 16-73 Counter B
Parameter 16-80 Fieldbus CTW 1 hex
Parameter 16-82 Fieldbus REF 1 hex
Parameter 16-84 Comm. Option STW hex
Parameter 16-85 FC Port CTW 1 hex
Parameter 16-86 FC Port REF 1 hex
Parameter 16-90 Alarm Word
Parameter 16-92 Warning Word
Parameter 16-94 Ext. Status Word
Table 2.1 Units
Status view I
This readout state is standard after start-up or initialization.
Press [Info] to obtain information about the units linked to
the shown operating variables (1.1, 1.2, 1.3, 2 and 3).
See the operating variables shown in Illustration 2.10.
1.1
2
3
1.3
1.2
130BP041.10
799 RPM
Auto Remote Ramping
1 (1)
36.4 kw7.83 A
0.000
53.2 %
Status
Illustration 2.10 Status View I
Status view II
See the operating variables (1.1, 1.2, 1.3, and 2) shown in
Illustration 2.11.
In the example, speed, motor current, motor power, and
frequency are selected as variables in the 1st and 2nd
lines.
1.1
1.2
2
1.3
130BP062.10
207RPM
Auto Remote Running
1 (1)
24.4 kW5.25A
6.9
Hz
Status
Illustration 2.11 Status View II
Status view III
This state shows the event and action of the smart logic
control. For further information, see
chapter 3.13 Parameters: 13-** Smart Logic Control.
130BP063.10
778 RPM
Auto Remote Running
1 (1)
4.0 kW0.86 A
State: 0 o 0 (o)
When: -
Do: -
Status
Illustration 2.12 Status View III
How to Program
VLT
®
AutomationDrive FC 301/302
16 Danfoss A/S © 10/2018 All rights reserved. MG33MP02
22
2.1.5 Parameter Set-up
The frequency converter can be used for practically all
assignments and oers 2 programming mode options:
Main menu mode.
Quick menu mode.
Main menu provides access to all parameters. Quick menu
takes the user through a few parameters, making it
possible to start operating the frequency converter.
Change a parameter in either main menu mode or quick
menu mode.
2.1.6 Quick Menu Key Functions
Press [Quick Menu] to enter a list of dierent areas
contained in the Quick Menu.
Select Q1 My Personal Menu to show the selected personal
parameters. These parameters are selected in
parameter 0-25 My Personal Menu. Up to 50 dierent
parameters can be added in this menu.
130BC916.10
Q1 My Personal Menu
Q2 Quick Setup
Q4 Smart Setup
Q5 Changes Made
0RPM 0.00A 1(1)
Quick Menus
Illustration 2.13 Quick Menus
Select Q2 Quick Setup to go through a selection of
parameters to get the motor running almost optimally. The
default settings for the other parameters consider the
required control functions and the conguration of signal
inputs/outputs (control terminals).
The parameter selection is eected with the navigation
keys. The parameters in Table 2.2 are accessible.
Parameter Setting
Parameter 0-01 Language
Parameter 1-20 Motor Power [kW] [kW]
Parameter 1-22 Motor Voltage [V]
Parameter 1-23 Motor Frequency [Hz]
Parameter 1-24 Motor Current [A]
Parameter 1-25 Motor Nominal Speed [RPM]
Parameter 5-12 Terminal 27 Digital Input
[0] No function
1)
Parameter 1-29 Automatic Motor
Adaptation (AMA)
[1] Enable complete
AMA
Parameter 3-02 Minimum Reference [RPM]
Parameter 3-03 Maximum Reference [RPM]
Parameter 3-41 Ramp 1 Ramp Up Time [s]
Parameter 3-42 Ramp 1 Ramp Down Time [s]
Parameter 3-13 Reference Site
Table 2.2 Selection of Parameter
1) If terminal 27 is set to [0] No operation, no connection to +24 V
on terminal 27 is necessary.
Select Changes made to get information about:
The last 10 changes. Use the [
] [
] navigation
keys to scroll between the last 10 changed
parameters.
The changes made since default setting.
Select Loggings to get information about the show line
readouts. The information is shown as graphs.
Only parameters selected in parameter 0-20 Display Line 1.1
Small and parameter 0-24 Display Line 3 Large can be
viewed. It is possible to store up to 120 samples in the
memory for later reference.
How to Program Programming Guide
MG33MP02 Danfoss A/S © 10/2018 All rights reserved. 17
2 2
2.1.7 Initial Commissioning
The easiest way of carrying out the initial commissioning is by pressing [Quick Menu] and following the quick set-up
procedure using LCP 102 (read Table 2.3 from left to right). The example applies to open-loop applications.
Press
Quick
Menu
Q2 Quick Menu.
OK
Parameter 0-01 Language
OK
Set language.
Parameter 1-20 Motor Power [kW]
OK
Set motor nameplate power.
Parameter 1-22 Motor Voltage
OK
Set nameplate voltage.
Parameter 1-23 Motor Frequency
OK
Set nameplate frequency.
Parameter 1-24 Motor Current
OK
Set nameplate current.
Parameter 1-25 Motor Nominal Speed
OK
Set nameplate speed in RPM.
Parameter 5-12 Terminal 27 Digital
Input
OK
If terminal default is [2] Coast
inverse, it is possible to change
this setting to [0] No function.
No connection to terminal 27 is
then needed for running AMA.
Parameter 1-29 Automatic Motor
Adaptation (AMA)
OK
Set desired AMA function.
Enable complete AMA is
recommended.
Parameter 3-02 Minimum Reference
OK
Set the minimum speed of the
motor shaft.
Parameter 3-03 Maximum Reference
OK
Set the maximum speed of the
motor shaft.
Parameter 3-41 Ramp 1 Ramp Up Time
OK
Set the ramp-up time with
reference to synchronous motor
speed, n
s
.
Parameter 3-42 Ramp 1 Ramp Down
Time
OK
Set the ramp-down time with
reference to synchronous motor
speed, n
s
.
Parameter 3-13 Reference Site
OK
Set the site from where the
reference must work.
Table 2.3 Quick Set-up Procedure
How to Program
VLT
®
AutomationDrive FC 301/302
18 Danfoss A/S © 10/2018 All rights reserved. MG33MP02
22
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Danfoss VLT AutomationDrive FC 301 Programming Guide

Type
Programming Guide

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