Simplicity TWIN BAG GRASS CATCHER (4000, 5000, 600, ZT, REGENT, BROADMOOR SERIES) User manual

Simplicity
Brand
Simplicity
Model
TWIN BAG GRASS CATCHER (4000, 5000, 600, ZT, REGENT, BROADMOOR SERIES)
Category
Lawnmowers
Type
User manual

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OPERATOR’S
MANUAL
Clean Sweep Twin Catchers
Mfg. No. Description
1691767 Clean Sweep Twin Catcher
(for use with Broadmoor / 1600 / 2600 Series)
1692620 Clean Sweep Twin Catcher
(for use with Regent / 500 / 2500 Series)
1693150 Clean Sweep Twin Catcher
(for use with ZT Series)
TURBO Clean Sweep Twin Catchers
Mfg. No. Description
1691791 TURBO Clean Sweep Twin Catcher
(for use with Broadmoor / 1600 / 2600 Series)
1691793 TURBO Clean Sweep Twin Catcher
(for use with 4000, 5000 & 600 Series)
1692621 TURBO Clean Sweep Twin Catcher
(for use with Regent / 500 / 2500 Series)
1693151 TURBO Clean Sweep Twin Catcher
(for use with ZT Series)
1704957-09
Rev 7/1998
TP-100-2089-09-AT-SMA
Clean Sweep &
TURBO Clean Sweep
Twin Catchers
Simplicity Mfg. Inc.
500 N Spring Street / PO Box 997
Port Washington, WI 53074-0997 USA
© Copyright 1998 Simplicity Manufacturing, Inc.
All Rights Reserved. Printed in USA.
1
General
RECOMMENDED ACCESSORIES
Front counterweight is recommended when using rear-
mounted crass catcher. On slopes over 15% (8.5
o
), use
two rear wheel weights in addition to front counterweight.
Always mow up and down the face of slopes, never
across the face. Never mow on slopes greater than 30%
(16.7
o
)
NOTE: Additional weights are not required for use with
ZT Series Riders.
DANGER
ROTATING CUTTING BLADE
Do not operate mower
without deflector or entire
grass catcher in place.
1704277
ROTATING
BLADES
SHUT OFF MOWER
AND TRACTOR
BEFORE SERVICING
OR CLEANING BLOWER
AND MOWER.
DANGER
1700259
• Do not open cover with engine running.
• Do not operate mower without the
complete catcher in place
• When operating on slopes, refer to
operator's manual for counterweights.
WARNING
1704405
SAFETY DECALS
Contents:
Safety Rules & General Information
Recommended Accessories............................1
Safety Decals ..................................................1
Safety Rules ....................................................2
Operation, Storage, & Troubleshooting............3
4000 / 5000 / 6000 / 613 / 616 / GTH Series
Initial Hitch Installation.....................................4
Templates ........................................................4
Initial Catcher Assembly ..................................6
Initial Tube Assembly.......................................7
Normal Removal & Installation ........................8
ZT Series
Initial Baffle Installation - Non-Turbo................9
Initial Blade Installation - Non-Turbo..............10
Initial Hitch Installation...................................10
Initial Catcher Assembly ................................11
Initial Tube Assembly.....................................12
Normal Removal & Installation ......................13
Regent / 500 / 2500 Series
Initial Baffle Installation - Non-Turbo..............14
Initial Blade Installation - Non-Turbo..............15
Initial Hitch Installation...................................15
Initial Catcher Assembly ................................16
Initial Tube Assembly.....................................17
Normal Removal & Installation ......................18
Broadmoor / 1600 / 2600 Series
Initial Baffle Installation - Non-Turbo..............19
Initial Blade Installation - Non-Turbo..............20
Initial Hitch Installation...................................21
Initial Catcher Assembly ................................22
Initial Tube Assembly.....................................23
Normal Removal & Installation ......................24
Hardware Identification
& Torque Specifications
....................................26
NOTE: In these instructions, “left” and “right” are
referred to as seen from the operating position.
2
Safety Rules
1. Know the tractor controls and how to stop quick-
ly. READ THE TRACTOR OPERATOR’S MANUAL.
2. Disengage the electric clutch (PTO). Shut off the
engine and wait for all moving parts to stop
before attaching, adjusting, or disconnecting any
part of the collection system.
3. Check the collection system to make sure it is
bolted tightly to the tractor.
4. Check the latch handle to make sure it is engaged
so the dump cart’s box is locked to the frame.
5. Look behind to make sure the area is clear before
backing up.
6. DO NOT turn sharply when travelling alongside a
building or any object.
7. DO NOT carry passengers on the tractor or in the
cart.
Read these safety rules, and the safety rules in your tractor Operator’s Manual, and follow them
closely. Failure to obey these rules could result in loss of control of vehicle, severe personal injury
to yourself, or damage to property or equipment. The triangle in the text signifies important cautions or
warnings which must be followed.
WARNING
When blower assembly is removed from the mower
deck, the deflector must be properly installed.
WARNING
If the mower stalls or the turbo blower chute plugs,
DISENGAGE THE ELECTRIC CLUTCH (PTO), STOP
THE ENGINE AND REMOVE THE KEY. SET THE
PARKING BRAKE. WAIT FOR MOVING PARTS TO
STOP. Remove the foreign object or clear the chute
with a piece of wood before restarting the engine.
Never place hands into blower housing to clear
jammed object. Blower may rotate when object is
removed.
WARNING
When operating on slopes, use front counter-
weight. Never operate on slopes greater than 30%
(16.7
O
).
WARNING
For added tractor stability and to prevent tipping or
loss of control:
a. Use reduced speed on uneven ground and when
turning corners.
b. Reduce loads on hillsides. It is recommended
that the collection system be kept only half full
when negotiating any slopes. Start mowing on
slopes when the collection system is empty.
c. Mow up and down the face of slopes; never
across the face of any slope.
WARNING
Objects may be thrown from the mower. For your
safety:
a. DO NOT remove the cover while the mower
blades are turning. Shut off the engine before
opening the door or removing the grass chute.
b. Be sure the complete collection system is in
place, cover secure and grass chute connected,
before operating the mower.
c. DO check the twin bag cover frequently for wear
and tear. Replace with a new cover as neces-
sary.
3
Operation, Storage, & Troubleshooting
BEFORE OPERATION
• Clear the lawn of all sticks, stones, wire and other
debris which may be caught or thrown by the mower
blades.
• Clean the tube with mild detergent (other products
may damage tube). Inspection windows can be
removed to be cleaned. Make sure windows are
securely in place before operating.
• Check grass condition. If wet, wait until later in the
day. If grass is wet, plugging may occur.
• For efficient bagging, air circulation under the mower
deck, through the chute and into the bag is very
important. For this reason, you should remove grass
and debris from underside of mower deck, discharge
chute and screen inside cover.
• The blower housing and tube should be removed for
cleaning. Remove the tube by unlatching the lower
tube clip from blower housing.
• If desired, the bags can be lined with 30 gallon trash
bags for easy disposal.
• Inspect the grass bags for wear or damage. Make
sure that there is a snug fit between mower deck,
blower housing, tubes and grass bag cover.
OPERATION
Grass should be cut often and not too short. If grass is
too long or lush it may be necessary to keep ground
speed to a minimum or to cut only half the width to pre-
vent clogging. If grass is high, operate with mower in
high cutting position. Cut the grass again in lower cutting
position, if desired.
To check if grass is flowing up tube, view tube through
rear inspection window. Do not open cover with mower
engaged.
To check if grass bags are full, reach back and feel top
of right bag (left bag will fill first) or view tube discharge
through front inspection window in cover.
If a large amount of cut grass is spilling out from under
deck, the tube may be plugged or grass bags are full.
Shut off tractor, disengage PTO and allow all moving
parts to stop before disconnecting tube.
Always operate with throttle at full speed to maximize
mowing and bagging performance.
EMPTYING THE BAGS
NOTE: Move the seat to the forward position and tilt up
to allow cover to remain in the “up” position.
Raise the cover. Unhook the bag and turn upside down
to empty (use handle on bottom).
STORAGE
1. Clean the grass catcher thoroughly.
2. If paint has been scratched on metal parts, coat with
paint or oil.
3. Store in a dry area. Hang the bags to dry. Always
store away from moisture.
TROUBLESHOOTING
1. Leaves and grass not being completely picked
up.
A. Engine speed too slow. Run at full throttle.
B. Ground speed too fast. Use lower speed.
C. Discharge tube plugged. Stop engine and remove
key. Remove and unplug discharge tube.
D. Blades not tight. Tighten to proper torque.
E. Mower not level. See tractor Operator’s Manual for
mower levelling procedure.
F. Belt slipping. See tractor Operator’s Manual for
adjustment.
2. Grass catcher discharge tube or mower plugs
easily.
A. Bags are full. Empty bags.
B. Grass too high. Reduce tractor ground speed,
reduce cutting width or raise mower adjustment for
the first pass, lower for the second pass.
C. Grass or leaves too wet. Wait for dry conditions.
D. Build-up of cut grass in mower or adapter. Clean
thoroughly.
E. Screen in grass bag cover clogged. Remove cover
and clean screens.
F. Belt slipping. See tractor Operator’s Manual for
adjustment.
G. Engine not running at full throttle. Use hydro or
gear lever to control ground speed and keep
engine at full throttle.
WARNING
For safety reasons, grass and debris are to be
removed only after engine is shut off, key removed
and all moving parts have stopped.
Before raising cover, shut off engine, remove key
and set parking brake.
4
4000 / 5000 / 6000 / 613 / 616 / GTH Series
Figure 1. Rear Frame Hardware
A. Capscrew, 3/8-16 x 1-3/4 D. Large Washer
B. Small Washer E. Lockwasher
C. Spacer F. Nut
A
B
C
D
E
F
Older Hydrostatic Models Seen From Bottom
3/8” Nut
Brake
Spring
Front
Use small washer
(B) inside frame at
this location.
INITIAL HITCH INSTALLATION
1. See Figure 1. Assemble spacers as shown with hard-
ware supplied. Use an additional small washer (B) on
the inside of the frame as shown.
NOTE: On early models it may be necessary to drill
spacer mounting holes in the frame. See Figures 2-4.
4000/5000/612/613 Series
Rear Frame - Left Side
6500/1800 Series
Rear Frame - Left Side
6200/T-800 Series
Rear Frame - Left Side
Figure 3. Drill Frame - 6500 / 1800 Series
Figure 4. Drill Frame - 6200 / T-800 Series
Figure 2. Drill Frame - 4000 / 5000 / 612 / 613 Series
5
4000 / 5000 / 6000 / 613 / 616 / GTH Series
Figure 5. Hitch Assembly
A. LH Side Plate F. Lockwasher
B. Back Plate G. Nut
C. RH Side Plate H. Capscrew, 3/8-16 x 1
D. Upright I. Flat Washer
E. Capscrew, 3/8-16 x 1-1/4
Assemble plates (C,A) to outside of back plate (B).
Figure 6. Support Bracket for Models 6200 & T-800.
A. Capscrew, 3/8-16 x 1-3/4 C. Nut, 3/8
B. Lockwasher D. Support
Figure 7. Drawbar Mounting Hardware
A. Flange nuts or lockwashers & nuts
Figure 8. Collector Hitch Installation
Collector Hitch
NOTE: 4000/5000/6000 series tractors do not require
installation of support bracket as shown in steps 2 or 3.
Proceed to step 4.
2. See Figure 5. On 6200/T-800 tractors, install support
with hardware shown.
3. On GTH/6500/1800 series tractors, check drawbar
mounting hardware (Figure 7). If flange nuts are
installed on drawbar, the 1" capscrews installed on
the outside holes must be replaced with 3/8-16 x 1-
1/4" capscrews.
If nuts and lockwashers are installed instead of push
nuts, 1-1/4" capscrews are already installed.
4. See Figure 8. Install collector hitch over capscrews
and secure with lockwashers and nuts.
5. Assemble bracket assembly as shown in Figure 4.
Do not tighten hardware at this time.
6. See Figure 9. Install bracket assembly onto frame
spacers as shown. Install clevis pin (C) through back
plate and drawbar and secure with spring clip (D).
7. Tighten all bracket hardware.
6
4000 / 5000 / 6000 / 613 / 616 / GTH Series
INITIAL CATCHER ASSEMBLY
NOTE: It may be easier to remove the cover for the fol-
lowing step. See Figure 9. Remove clip, clevis pin &
cover from support.
1. See Figure 10. Install horizontal bag support. Install
capscrews from front of bracket and tighten when
bracket and support are square.
Make sure open set of holes (D) are toward the dis-
charge side of the mower.
2. See Figure 9. Reinstall cover (A) to support (B) and
secure with clevis pins (C) and clips (D).
3. See Figure 11. Attach handle to rear surface of lid
with offset towards the rear.
4. See Figure 12. Open cover and fasten cable (A) to
support (B). The looped cable end fits over washer
(C).
5. Open grass bag cover and install grass bag frames
to support brackets. Make sure cover handle latches
to grass bag frames.
6. If you are using a turbo with the catcher, install it at
this time. Follow the instructions with the turbo.
Figure 10. Horizontal Bag Support
A. Bag Support C. Capscrew, 3/8-16 x 7/8
B. Upright D. Open Set of Holes
Figure 9. Grass Catcher Cover
A. Cover C. Clevis Pin
B. Support D. Clip
Figure 11. Handle
A. Handle
B. Truss Screw, 10-32 x 1/2
C. Nut/Washer Assy.
Figure 12. Installing Cable
A. Cable B. Support C. Washer
A
B
C
A
B
C
D
D
A
B
C
D
7
4000 / 5000 / 6000 / 613 / 616 / GTH Series
INITIAL TUBE ASSEMBLY
Turbo Clean Sweep Catchers
1. See Figure 13. Install the bolt (A) and locknut (B)
through the inside of turbo housing discharge as
shown. Assemble the tube halves using the screws
(C), washers (D) and nuts (E).
2. Install the tube assy. into opening and fasten to blow-
er housing by latching lower tube clip (F) over bolt
(A).
NOTE: On 4200/612 models, drill a second set of 13/64"
holes , approximately 2-1/2" from the predrilled holes on
the lower tube end, to compensate for the shorter tractor
frame.
Figure 13. Tube Assy.
A. Round Head Bolt D. Flat Washer
B. Locknut E. Hex Nut
C. Truss Head Screw F. Clip
B
F
A
E
D
D
C
8
4000 / 5000 / 6000 / 613 / 616 / GTH Series
NORMAL REMOVAL & INSTALLATION
Turbo Models
1. Disconnect the tubes from the turbo and catcher (see
Figure 14).
2. Remove the turbo (see Turbo Operator’s Manual).
3. Move the mower deflector into mowing position.
4. If desired, remove the cover (A, Figure 15) from the
catcher by removing the clevis pin (C) and clip (D).
5. Remove the bags from the collector.
6. Remove the pin securing the collector to the drawbar.
7. Remove the collector from the tractor (see FIgure
16). Install in reverse order of removal.
Figure 15. Grass Catcher Cover
A. Cover C. Clevis Pin
B. Support D. Clip
A
B
C
D
Figure 16. Installing Bracket Assy. - Mfg. Nos.
1691767, 1691791 & 1691793
A. Bracket Assy. C. Clevis Pin
B. Spacers D. Spring Clip
A
B
C D
Figure 14. Disconnect Tube Assy. - Turbo Models
A. Clip B. Nut
A
B
9
ZT Series
INITIAL BAFFLE INSTALLATION -
NON-TURBO MODELS
NOTE: Units equipped with anti blow-out baffles do not
require the Clean Sweep baffle. The anti blow-out baffle
works in it’s place. Discard the Clean Sweep baffle.
1. Remove the mower deck.
2. Position the baffle with the notched end towards the
discharge side opening. The notch at the discharge
side of baffle must be positioned to clear stone guard
weldment.
3. Secure the baffle using the hardware shown in Figure
17. Tighten hardware at the discharge side of baffle
first, then middle location hardware, and lastly inside
hardware.
Figure 17. Baffle Assembly - Mower Deck as Seen From Below
Middle (Qty. 2 at all locations)
F. Carriage Bolt, 5/16-18 x 1-3/4
G. Spacer (between baffle and deck)
H. Lockwasher
I. Nut
Right Side
J. Carriage Bolt,
5/16-18 x 5/8
K. Nut
L. Lockwasher
M. High-lift Blade
N. Blade Tabs
Left Side
A. Carriage Bolt,
5/16-16 x 2-1/4
B. Lockwasher
C. Nut
D. Wing Nut Assy.
E. Centerlock Nut
A
B
C
D
E
F
G
H
I
J
K
L
M
N
10
ZT Series
INITIAL BLADE INSTALLATION -
NON-TURBO MODELS
See Figure 18.
1. Remove discharge side blade and retain the mount-
ing hardware.
2. Install the new high-lift blade with tabs facing up
towards underside of mower deck. Secure with exist-
ing hardware and torque capscrew (H) to 45-55 ft.
lbs.
Figure 18. High-Lift Blade - Mfg. No. 1692620
A. Washer E. Blade, 16-1/8"
B. Arbor Shaft F. Hex Washer
C. Grass Shield G. Spring Washer
D. High-Lift Blade H. Capscrew
WARNING
Mower blades are sharp. For your personal safety,
do not handle mower blades with bare hands.
Careless or improper handling of blades may result
in serious injury.
WARNING
For your personal safety, blade mounting capscrews
must each be installed with a spring washer and hex
washer, then securely tightened. Torque blade mounting
capscrew to 45-55 ft. lbs. (61-75 N.m.)
A
B
C
D
F
G
H
A
B
C
E
F
G
H
Torque to
45-55 Ft. Lbs.
Figure 19. 14HP & 16HP ZT Hitch Assembly
A. 3/8-16 x 3” Bolt C. Hitch
B. 3/8” Lockwasher D. Catcher Support
A
B
C
D
Figure 20. 14HP & 16HP ZT Hitch Assembly
A. 3/8-16 x 4” Bolt D.Catcher Support
B. 3/8” Lockwasher E. Rear Weight
C. Hitch F. Rear Weight Capscrew
A
B
C
D
INITIAL HITCH INSTALLATION
14HP & 16HP Models
1. Using the 3/8-16 x 3” bolts (A, Figure 19) and lock-
washers (B) secure the hitch (C) to the rear of the
rider as shown.
2. Insert the catcher support (D) into the hitch.
F
E
18HP Models
1. Support the rear weights (E, Figure 20) with a floor
jack and remove and discard the capscrews (F)
securing the weights.
2. Bolt the hitch assembly (C) and rear weights (E) to
the rider using the 3/8-16 x 4 capscrews (A) and lock-
washers (B) provided.
11
ZT Series
INITIAL CATCHER ASSEMBLY
NOTE: It may be easier to remove the cover for the fol-
lowing step. See Figure 21. Remove clip, clevis pin &
cover from support.
1. See Figure 22. Install horizontal bag support. Install
capscrews from front of bracket and tighten when
bracket and support are square.
Make sure open set of holes (D) are toward the dis-
charge side of the mower.
2. See Figure 21. Reinstall cover (A) to support (B) and
secure with clevis pins (C) and clips (D).
3. See Figure 23. Attach handle to rear surface of lid
with offset towards the rear.
4. See Figure 24. Open cover and fasten cable (A) to
support (B). The looped cable end fits over washer
(C).
5. Open grass bag cover and install grass bag frames to
support brackets. Make sure cover handle latches to
grass bag frames.
6. If you are using a turbo with the catcher, install it at
this time. Follow the instructions with the turbo.
Figure 22. Horizontal Bag Support
A. Bag Support C. Capscrew, 3/8-16 x 7/8
B. Upright D. Open Set of Holes
Figure 21. Grass Catcher Cover
A. Cover C. Clevis Pin
B. Support D. Clip
Figure 23. Handle
A. Handle
B. Truss Screw, 10-32 x 1/2
C. Nut/Washer Assy.
Figure 24. Installing Cable
A. Cable B. Support C. Washer
A
B
C
A
B
C
D
D
A
B
C
D
12
ZT Series
INITIAL TUBE ASSEMBLY
Non-Turbo Clean Sweep Catchers
1. Refer to Figure 27. Install the metal puck (A) in the
correct hole in the adapter and secure with a 5/16-18
x 3/4” thin-head capscrew and nylock nut.
2. See Figure 25. Connect the adapter (A) to the
mower deck and tighten wingnut (B)
3. Install discharge tube (E) into the hole in the catcher
assembly.
4. Attach the discharge tube (E) to the adapter (A) and
secure the tube by moving wire form (D) down over
metal puck (F).
Turbo Clean Sweep Catchers
1. See Figure 28. Install the bolt (A) and locknut (B)
through the inside of turbo housing discharge as
shown. Assemble the tube halves using the screws
(C), washers (D) and nuts (E).
2. Install the tube assy. into opening and fasten to blow-
er housing by latching lower tube clip (F) over bolt
(A).
Figure 25 & 26. Tube Adapter. - Non-Turbo Models
A. Adapter D. Wire Form
B. Wingnut E. Discharge Tube
C. Deflector F. Metal Puck
A
A
B
C
D
F
E
Figure 28. Tube Assy.
A. Round Head Bolt D. Flat Washer
B. Locknut E. Hex Nut
C. Truss Head Screw F. Clip
B
F
A
E
D
D
C
Figure 27. Metal Puck Location
Locate Metal
Puck Here
13
ZT Series
Figure 31. ZT Hitch Assembly
A. Cover & Catcher Assembly B. Hitch
A
B
Figure 29 & 30. Tube Adapter. - Non-Turbo Models
A. Adapter D. Wire Form
B. Wingnut E. Discharge Tube
C. Deflector F. Metal Puck
A
A
B
C
D
F
E
NORMAL REMOVAL & INSTALLATION
Non-Turbo Models
1. Rotate the wire form (D, Figure 30) and disconnect
the adapter (A) from the discharge tube (E) and
remove the tube from the catcher.
2. Loosen the wingnut (B, Figure 29) and disconnect the
adapter (A) from the mower deck.
3. Move the deflector (C, Figure 30) into mowing posi-
tion.
4. If desired, remove the cover (A, Figure 31) from the
catcher by removing the clevis pins and clips from the
hinges.
5. Remove the bags from the collector.
6. Remove the collector and support assembly (A,
Figure 31) from the hitch. The hitch can remain
attached to the rider.
Install in reverse order of removal.
Turbo Models
1. Disconnect the tubes from the turbo and catcher (see
Figure 32).
2. Remove the turbo (see Turbo Operator’s Manual).
3. Move the mower deflector into mowing position.
4. If desired, remove the cover (A, Figure 31) from the
catcher by removing the clevis pins and clips from the
hinges.
5. Remove the bags from the collector.
6. Lift the catcher and cover assembly up off the hitch.
The hitch can remain attached to the rider.
Install in reverse order of removal.
Figure 32. Installing Tube Assy. - Turbo Models
A. Clip B. Nut
A
B
14
Regent / 500 / 2500 Series
INITIAL BAFFLE INSTALLATION -
NON-TURBO MODELS
NOTE: Units equipped with anti blow-out baffles do not
require the Clean Sweep baffle. The anti blow-out baffle
works in it’s place. Discard the Clean Sweep baffle.
1. Remove the mower deck.
2. Position the baffle with the notched end towards the
discharge side opening. The notch at the discharge
side of baffle must be positioned to clear stone guard
weldment.
3. Secure the baffle using the hardware shown in
Figure 33. Tighten hardware at the discharge side of
baffle first, then middle location hardware, and lastly
inside hardware.
Figure 33. Baffle Assembly - Mower Deck as Seen From Below
Middle (Qty. 2 at all locations)
F. Carriage Bolt, 5/16-18 x 1-3/4
G. Spacer (between baffle and deck)
H. Lockwasher
I. Nut
Right Side
J. Carriage Bolt,
5/16-18 x 5/8
K. Nut
L. Lockwasher
M. High-lift Blade
N. Blade Tabs
Left Side
A. Carriage Bolt,
5/16-16 x 2-1/4
B. Lockwasher
C. Nut
D. Wing Nut Assy.
E. Centerlock Nut
A
B
C
D
E
F
G
H
I
J
K
L
M
N
15
Regent / 500 / 2500 Series
INITIAL BLADE INSTALLATION -
NON-TURBO MODELS
See Figure 34.
1. Remove discharge side blade and retain the mount-
ing hardware.
2. Install the new high-lift blade with tabs facing up
towards underside of mower deck. Secure with exist-
ing hardware and torque capscrew (H) to 50-70 ft.
lbs.
WARNING
Mower blades are sharp. For your personal safety,
do not handle mower blades with bare hands.
Careless or improper handling of blades may result
in serious injury.
WARNING
For your personal safety, blade mounting capscrews
must each be installed with a spring washer and hex
washer, then securely tightened. Torque blade mounting
capscrew to 45-55 ft. lbs. (61-75 N.m.)
Figure 35. Regent Series Hitch Assembly
A. Upright F. Clevis Pin
B. Hitch G. Clip
C. Capscrew, 3/8-16 x 1 H. J-Hook
D. Lockwasher, 3/8 I. Clevis
E. Nut, 3/8-16 J. Yoke Pin
C
F
E
D
B
A
4-7/8"
1-1/2"
G
H
I
J
13/32” Hole
Drawbar
Torsion Bar
INITIAL HITCH INSTALLATION
1. Assemble the upright (A, Figure 35) to the hitch (B)
using four capscrews (C), lockwashers (D), and nuts
(E) as shown. Do not tighten hardware at this time.
2. Install the upright and hitch assembly on the tractor
and secure with clevis pin (F) and clip (G).
3. Assemble the clevis (I), jam-nut, and J-hook (H).
4. Insert the J-hook into the hole in the rear of the
frame.
5. Adjust the length of the J-hook until it provides sup-
port and attach the clevis (I) to the upright (A) using a
yolk pin (J) and hair pin clip.
NOTE: Early models may require a 13/32” hole to be
drilled in the frame as shown in Figure 35.
6. Tighten all bracket hardware.
Figure 34. High-Lift Blade
A. Washer E. Blade, 16-1/8"
B. Arbor Shaft F. Hex Washer
C. Grass Shield G. Spring Washer
D. High-Lift Blade H. Capscrew
A
B
C
D
F
G
H
A
B
C
E
F
G
H
Torque to
45-55 Ft. Lbs.
16
Regent / 500 / 2500 Series
INITIAL CATCHER ASSEMBLY
NOTE: It may be easier to remove the cover for the fol-
lowing step. See Figure 36. Remove clip, clevis pin &
cover from support.
1. See Figure 37. Install horizontal bag support. Install
capscrews from front of bracket and tighten when
bracket and support are square.
Make sure open set of holes (D) are toward the dis-
charge side of the mower.
2. See Figure 36. Reinstall cover (A) to support (B) and
secure with clevis pins (C) and clips (D).
3. See Figure 38. Attach handle to rear surface of lid
with offset towards the rear.
4. See Figure 39. Open cover and fasten cable (A) to
support (B). The looped cable end fits over washer
(C).
5. Open grass bag cover and install grass bag frames
to support brackets. Make sure cover handle latches
to grass bag frames.
6. If you are using a turbo with the catcher, install it at
this time. Follow the instructions with the turbo.
Figure 37. Horizontal Bag Support
A. Bag Support C. Capscrew, 3/8-16 x 7/8
B. Upright D. Open Set of Holes
Figure 36. Grass Catcher Cover
A. Cover C. Clevis Pin
B. Support D. Clip
Figure 38. Handle
A. Handle
B. Truss Screw, 10-32 x 1/2
C. Nut/Washer Assy.
Figure 39. Installing Cable
A. Cable B. Support C. Washer
A
B
C
A
B
C
D
D
A
B
C
D
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Simplicity TWIN BAG GRASS CATCHER (4000, 5000, 600, ZT, REGENT, BROADMOOR SERIES) User manual

Simplicity
Brand
Simplicity
Model
TWIN BAG GRASS CATCHER (4000, 5000, 600, ZT, REGENT, BROADMOOR SERIES)
Category
Lawnmowers
Type
User manual
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