Pottinger TOP 461 A TOPTECH PLUS Operating instructions

Brand: Pottinger

Model: TOP 461 A TOPTECH PLUS

Category: Lawnmowers

Type: Operating instructions

This manual is also suitable for

TOP 421 A TOPTECH PLUS

Operator‘s manual

Translation of the original Operating Manual

Nr.

99+2611.EN.80U.0

Rotary Swather

EUROTOP 421 A TOPTECH PLUS

(Type SK 2611 :

Chassis-Nr: +..00787 / MaschNr: +..01787

)

EUROTOP 461 A TOPTECH PLUS

(Type SK 2991 :

Chassis-Nr: +..00357 / MaschNr: +..01357

)

1900_GB-PAGE 2

Product liability, information obligation

Product liability obliges manufacturers and dealers to issue operating instructions for the machine at the point of sale and to instruct

the customer on the operation, safety and maintenance regulations governing the machine.

Confirmation is required to prove that the machine and the operating instructions have been properly handed over. For this purpose

you have received a confirmation e-mail from Pöttinger. If you have not received this mail, please contact your local dealer. Your

dealer can fill in the handover declaration online.

For the purposes of product liability law, every farmer is an entrepreneur.

In the terms of product liability law, damage to property is any damage arising due to the machine, but not to the machine, and an

excess (500 euros) exists for this liability.

Corporate damage to property within the terms of the product liability law is excluded from this liability.

Be advised!

The operating instructions must also be handed over with any subsequent machine sale or transfer and the transferee

must be instructed in the regulations stated.

Pöttinger - Trust creates Afnity - since 1871

"Quality pays for itself." Therefore we apply the highest quality standards to our products which are constantly monitored by our

in-house quality management and our management board. Because the safety, perfect function, highest quality and absolute

reliability of our machines in operation are the core competencies for which we stand.

There may be deviations between these instructions and the product as we are constantly developing our products. Therefore no

claims may be derived from the data, illustrations and descriptions. Please contact your Specialist Service Centre for any binding

information about specific features of your machine.

We would ask you to please understand that changes to the scope of supply with regard to form, equipment and technical

specifications are possible at any time.

Any form of reprint, translation or reproduction, including excerpts, requires the written approval of Pöttinger Landtechnik GmbH.

All rights according to copyright laws remain expressly reserved by Pöttinger Landtechnik GmbH.

Refer to PÖTPRO for additional information about your machine:

Are you looking for suitable accessories for your machine? No problem! All the information you require is here at your disposal.

Scan the QR code on the machine's type plate or look under

www.poettinger.at/poetpro

And if we don't have what your looking for, then your Specialist Service Centre is there for you with help and advice.

DE-1901 Dokum D Attachments

- 3 -

PÖTTINGER Landtechnik GmbH

Industriegelände 1

4710 Grieskirchen, Austria

Tel. 07248 / 600 -0

Telefax 07248 / 600-2511

Please place a cross where appropriate.

According to the product liability please check the above mentioned items.

INSTRUCTIONS FOR PRODUCT HANDOVER

Confirmation is required to prove that the machine and the operating instructions have been properly handed over. For this purpose you have

received a confirmation e-mail from Pöttinger. If you have not received this mail, please contact your local dealer. Your dealer can fill in the hand

over declaration online.



Machine checked according to delivery note. All attached parts removed. All safety equipment, drive shaft and operating

devices at hand.



Operation, commissioning and maintenance of the machine or device discussed and explained to the customer on the basis

of the operating instructions.



Check tyres for correct air pressure.



Check wheel nuts for tight t.



Correct PTO shaft speed indicated.



Adaptation to the tractor carried out: Three point adjustment



Cardan shaft correctly cut to length.



Test run carried out and no defects detected.



Function explanation during test run.



Swivel in transport and working position explained.



Information about optional equipment is given.



Indication of unconditional reading of the operating instructions.

- 4 -

1500_GB-Inhalt_2611

TABLE OF CONTENTS

Table of contents

TABLE OF CONTENTS

CE sign

......................................................................

Meaning of warning signs

..........................................

TTACHIN

ATTACHINA

TRACTOR

Initial attaching to tractor

............................................

Hydraulic connection

.................................................

Preparations for initial use

.........................................

PTO shaft guarding

....................................................

Setting the threaded spindle

......................................

Towing rope (option)

..................................................

ERIN

THE

ACHINE

Lowering

....................................................................

RANSPORT

AND

POSITION

Driving on public roads

..............................................

Take care when turning on slopes!

............................

Transport position

....................................................

Working position

......................................................

PERATION

Preparations for operation

.......................................

Important before starting work

..................................

p.t.o. speed

...............................................................

Hydraulic servo-valve (ST

.........................................

General guidelines for working with the

implement.

...............................................................

Setting the cam track

...............................................

Hydraulic swath apron (optional)

.............................

Safety advice

............................................................

General maintenance information

.............................

Cleaning of machine parts

........................................

AINTENANCE

Parking in the open

...................................................

Winter storage

...........................................................

Cardans

....................................................................

Hydraulic unit

............................................................

Lubrication points

.....................................................

PTO shaft guarding

.................................................

Lubrication chart

......................................................

Tine arms

.................................................................

Rotor unit

..................................................................

Spring tines

...............................................................

Lubrication chart

......................................................

TECHNICAL DATA

Position of Vehicle Identification Plate

.....................

Defined use of the Rotary Swather

..........................

UPPLE

ENT

Lubricants

................................................................

- 5 -

1500_GB-Inhalt_2611

TABLE OF CONTENTS

CE sign

Recommendations

for work safety

All points refe

ring to

safety in

this manual are

indicated by this

sign.

Meaning of warning signs

The CE sign, which is affixed by the manufacturer, indicates outwardly that this machine conforms

to the engineering guideline regulations and the other relevant EU guidelines.

EU Declaration of Conformity.

By signing the EU Declaration of Conformity, the manufacturer declares that the machine being

brought into service complies with all relevant safety and health requirements.

Do not enter rotor area while driving motor is running.

Never reach into the crushing danger area as long as

parts may move.

Stay clear of swinging area of implements.

495.173

- 6 -

1300_GB-Attaching_2611

TTAC

hiNhi

TrT

ACTO

rACTOr

Hydraulic connection

The tractor must be fitted with at least one single-acting

hydraulic connection.

Connect hydraulic lines at tractor

Connect hydraulic line to tractor only with closed stop

cock (position A).

TD 26/92/16

Initial attaching to tractor

Attach the drawbar on tractor tool bar.

Important!

The tool bar must be mobile (A-B)

The holes in the tool bar must have a minimum

diameter of 30 mm.

The left and right lifting struts (4) must be the same

length.

Secure the plug-in bolts with pins.

Fix the hydraulic lower link (5) so that the implement

cannot swivel out to the sides.

Swivel up the supporting leg (10) and secure it with

bolts.

Set the tractor hydraulic unit at the right height (H).

Pay attention to have a sufficient distance to the cardan

shaft (X), especially if you drive over ground tops!

Connect the tractor hydraulic lines.

Stop cock closed (position A).

Connect tractor hydraulic line.

Lower the implement

Stop cock open (position E).

Operate the single acting control valve (ST).

The implement lowers slowly to reach the ground.

Safety

hints:

see Annex A1 pt.

(8a. - 8i.)

- 7 -

1300_GB-Attaching_2611

Att

AttAAtt

ching to tr

ching to trAching to tr

ctor

Preparations for initial use

Important!

Working positions means that the implement is lowered

and the rotor tines slightly touch the ground (A1).

010-04-17

The distance (X) between the PTO shaft and the tool bar

must have at least 120 mm in working position (standard

measure). Observe the distance "X" particularly when

driving over ground tops!

The position of the rotor tines (A1) should be somewhat

parallel to the ground; less inclination to the front is

permitted.

4. Set the correct distance (X1) with the help of the threaded

spindle.

For the machines with contact wheel

(optional

equipment)"

you need to set a pivoting range of the

drawbar for a good floor adjustment of the circular tines

(A1) on uneven surfaces.

PTO shaft guarding

Before initial use, you must check and if necessary

adjust the cardan shaft length (see also chapter "Setting

of cardan shaft" in Annex B.

Important!

Always couple the wide-angle link to

tractor - not to machine!

Beware!

P.t.o. must be

switched off be

fore carrying out

any work in the

rotor area.

Setting the threaded spindle

Set distance (X1)

Couple the machine to the tractor and bring it in working

position (see above).

Swivel the lever (H) upwards (90°).

Rotate the threaded spindle accordingly.

For machines without contact wheel:

Rotate the threaded spindle to the limit

X1 = 0 mm

For machines with contact wheel:

Rotate the threaded spindle to the reach the distance

X1 = 30 - 50mm.

Swivel down the lever (H) (0°).

In this position (0°) the threaded spindle is secured

against twisting.

Towing rope (option)

TIP

The towing rope is needed only with the option “hydraulic

swath apron”.

Lay the rope (S) into the tractor cab.

- 8 -

0700_GB-Abstellen_2611

wEw

EriE

riNri

ThT

E mE

mAC m

hiNEhi

Important!

Park machine

stabily!

Should problems occur when disconnecting:

Move servo-valve (ST) briefly to "lower" position (s).

Doing this will reduce any possible pressure remaining

in the connector and allows a trouble-free disconnection

of the hydraulic lines.

Disconnect appliance from tractor.

Lowering

TD 26/92/16

The machine can be lowered both from the working

position and from the transport position.

Park machine stabily!

Secure implement from rolling using wheel

chocks!

Support Stand for EUROTOP 421 A

Swing support stand down (5a) , secure with locking

pin (B)

Support Stand for EUROTOP 461 A

Swing support stand down (5a)

secure with locking pin (B)

Pull off drive shaft and rest on support.

Do not rest drive shaft on safety chain!

Close stopcock on every connector (pos. A) and then

disconnect hydraulic lines from tractor.

- 9 -

0401_GB-Arbeits-Transportstellung_2611

ANS

TrANSTr

d w

ANd wAN

d wOd w

rki

rkiNrki

g p

TiT

Driving on public roads

•

Observe the official regulations of your country.

•

Travelling on open roads may only be carried out as

described in chapter "Transport position".

•

Close all hydraulic circuits (A).

•

Protection devices must be in proper

condition.

•

Before travelling bring all swivelling parts into their correct

positions and secure against dangerous changes to

position.

•

Check that lighting functions before travelling.

•

Important information can also be found in the

supplement of

this operating manual.

Hydraulic lower link

Fix the hydraulic lower link (U) in such a way that the

machine cannot swing out sideways.

Take care when turning on slopes!

Take care!

The tractor's travelling characteristics are

influenced by the weight (

) of the rotor

unit. This can lead to dangerous situations,

especially on slopes.

Danger of tipping occurs

•

when the rotor units are in a raised position

•

when travelling in a curve with the rotor units raised

Safety advice

•

Reduce speed in curves accordingly.

•

It is better to travel in reverse on a slope

than to carry out a risky turning manoeuvre.

- 10 -

0401_GB-Arbeits-Transportstellung_2611

Transpor

and working posi

T and working posiT

ion

TionT

Safety hints:

see supplement-A1

(points 7., 8a. -

8h.)

• Changing from

working position

to transport

position is only to

be carried out on

even, firm ground.

Working position

Stopcock opened (position E).

Move single action servo-valve (ST) to "lower" position

and lower rotor units to the ground.

Swing guard rails (6), left and right, outward

Release lock (A)

The locking pins catch automatically in the final

position.

Transport position

Changing to Transport position

Use single action control valve (ST)

Lower machine to ground.

Slide trap sheet (9) completely in and

secure with T-screw (K).

Swing all guard rails (10) up

The locking pins catch automatically in the final position.

Detach all tine arms and put on (position 1).

Attention!

If not all tine arms are taken off, the rotor

has to be secured against turning by means

of the fork (

The fork (G) is

mounted on the right

guard rail.

When raising the

guard rail the fork is

swung into the shaft

of the tine arm.

Swing machine up into transport position (T1).

Use single action control valve (ST)

Close stop valves (position A)

For safety, travel on roads only with stop valves closed!

010-04-16

- 11 -

2000_DE_Operation_2611

ErE

rATr

ATiAT

B e

advised!

Do not enter rotor

area while drive

motor is running.

Preparations for operation

Fit all tine carriers to both rotors.

Fix tine carriers onto rotor arms and secure with

linch pin.

010-04-16

Swivel all deflector hoops (6) to the protection position

(left and right).

TD 44/94/1

≈

40 cm

Pull out the cloth and fasten with tommy screw.

Normal setting is approx. 40 cm from the tines.

The tine height (A1) is adjusted by the spindle (8).

The tines should be slightly above the ground. Fodder

becomes dirty or turf becomes damaged if the setting

is too low.

010-04-17

Important before starting work

Switch on p.t.o.

Only switch p.t.o. on when all protective fittings (covers,

protective cloths, claddings, etc.) are in good order and

are affixed to implement in the protection position.

Only switch the machine on in working position

and do not exceed the specified p.t.o. speed

(max. 540 rpm)!

A transfer, located near the transmission,

advises the p.t.o. speed that your machine is equipped

for.

p.t.o. speed

ax. p.t.o. speed = 540 r.p.m.

The most suitable shaft speed is

approx. 450 rpm.

If tines are pulling fodder from swath back into raked

strip (messy work), then reduce the p.t.o. speed.

Hydraulic servo-valve (ST

Move servo (ST) to "Neutral" or "Lower" position.

- 12 -

2000_DE_Operation_2611

Operati

Safety

advice

(see Supple

ment-A1 pts. 1, 2,

3 and 4)

)

P.t.o. must be

switched off be

fore carrying out

any work in the

rotor area.

General guidelines for working with the

implement.

Be advised!

Do not enter the rotor area while the

drive motor is running.

495.173

Select a speed that ensures all harvested produce is

cleanly taken.

If overloaded, change back a gear.

To achieve clean work, rotor should be as horizontal as

possible. A very slight incline forward is allowed.

The tines height is set through the crank handle (8),

tines should sweep the ground slightly. Fodder becomes

dirty or turf becomes damaged if the setting is too low.

Set feeler wheel (optional)

Tine height is set by appropriately positioning the linch

pin (V). Tines should lightly touch the ground. Fodder

becomes dirty or turf becomes damaged if the setting

is too low.

159-02-39

Setting the cam track

The cam track can be adjusted if grass is left lying outside

the swath.

Park the machine on an even surface and secure it

against rolling off. (Use wheel chocks)

Take the three plastic plugs (1) from the openings on

the underside of the rotor unit to gain access to the

screws (2) on the curved track system.

Loosen the three screws (2) on the cam track.

Adjusting the cam track: Turn the rotor unit by the tine

arms and adjust the cam track in the slot, so that the

fodder is gathered more effectively.

Tighten the three screws (2).

Reinsert the plastic stoppers (1) in the openings.

Carry out a test run. Repeat the procedure until you are

satisfied with the result

- 13 -

2000_DE_Operation_2611

Operati

Hydraulic swath apron (optional)

Operation

1. Automatic lowering of the hydraulic swath apron

· Pull the cord (to change the hydraulic valve)

2. Raising the hydraulic swath apron

· Pull the cord (to change the hydraulic valve and to

relieve the swath apron cycle)

· Operate control unit on tractor

- 14 -

1400_GB-ALLG WARTUNG_BA

Hydraulic unit

Caution injury and infection hazard!

Liquids discharging at high pressure may penetrate the

skin. Therefore seek immediate medical help!

Make sure that the hydraulic system is suitable for the

tractor before connecting the hydraulic lines.

After the first 10 hours in operation and thereafter

every 50 hours in operation

Check hydraulic unit and piping for leaks and if necessary

re-tighten bolt connections.

Prior to every taking into operation

Check hydraulic hoses for wear.

Replace any worn or damaged hydraulic hoses

immediately. The replacement hoses must meet the

manufacturer’s technical requirements.

Hose lines are subject to natural ageing. The period of use

should not exceed 5 – 6 years.

Parking in the open

Clean and protect the piston rods with

grease prior to longer periods parked

outside.

FETT

3/2

Cleaning of machine parts

Be advised! Do not use high-pressure washers for the

cleaning of bearing- and hydraulic parts.

Danger of rust!

After cleaning, lubricate the implement according to

the lubrication plan and perform a brief test run.

Cleaning pressure

being too high

may damage

the paint.

Safety advice

•

Switch off engine prior to any adjustment, maintenance

or repair work.

Winter storage

Clean implement thoroughly prior to winter storage.

- Put up protection against weather.

Change or top up gear oil.

- Protect exposed parts from rust.

- Lubricate all greasing points according to lubrication chart.

Disconnect terminal, store dry and protected from frost.

Cardans

See information in Attachment

Please observe the following for maintenance!

The instructions in these Operating Instructions apply.

If no particular instructions are available here, then the

information in the instructions supplied by the respective

cardan shaft manufacturer apply.

General maintenance information

Please observe the infiormation below to maintain the

implement in good condition even after a long period in

operation:

Re-tighten all bolts after the first

hours in operation.

The following should be checked

in particular:

Blade bolt connections at mower

Tine bolt connections at rake and

tedder

Spare parts

Original parts and accessories are specially designed

for the implements.

We expressly point out that we have not tested or

approved any original parts and accessories not supplied

by us.

The installation and/or use of such products may under

certain circumstances negatively modify or impair the

propeties of the implement as specified in the design.

Any liability on the part of the manufacturer is excluded

in the event of any damage due to the use of non-original

parts and accessories.

Any unauthorised modifications or the use of components

and attachments at the implement rules out any liability

on the part of the manufacturer.

General maintenance

Safety advice

• Switch off engine

and remove igni

tion key prior to

any adjustment,

maintenance or

repair work.

• Only perform

work underneath

the implement

with secure sup

ports.

• Re-tighten all

bolts after the

first hours in

operation.

• Only park imple

ment on flat, firm

ground.

Repair information

Please observe the

repair information

in the Attachment

(If available).

Safety advice

Clean the cou

pling plug of the

hydraulic hoses

and the oil socket

prior to each con

nection.

Note any abrasion

and clamping

points.

mAiNTENANCE

- 15 -

1400_GB-WARTUNG_2611

Maintenance

Lubrication points

Symbols have been affixed at

different points on the machine.

This indicate one or several

lubrication points.

•

Remove cover (90)

•

Grease lubrication points according to lubrication chart.

FETT

PTO shaft guarding

Lubricate PTO shafts every 8 operating hours

Take out the sliding profiles and lubricate well

FETT

(100 )

212-03-06

(V)

0,8 Liter

Lubrication chart

- 16 -

1400_GB-WARTUNG_2611

Maintenance

Tine arms

Change tine arms

Loosen cover bolts (1).

1. Remove 2x bolts M12x110 (2)

2. Loosen 4x bolts M12x110 (3).

Pull off cover

Pull out tine arm. Turn the rotor unit so that you can

pull out the old tine arm between intake and outtake

(see below).

Insert new tine arm. Turn the rotor unit so that the

new tine arm can be inserted between the intake

and output control (see below).

Re-tighten bolts M12x110 with 1x nut and 2x Nordlock

washers (see Fig.)

(tightening torque: 140 Nm)

Position the Nordlock washers with the rough milling

inside on top of one another. This means that both

washers have the fine milling outside.

Note:

Pay attention to the

position of the

dowel pins!

(see Detail B -

Fig.: 289-12-20)

Secure cover on the new tine arm, insert between the

covers and tighten screw. Tighten all the loosened

bolts (1) for the covers.

Check the tightness of the bolts and nuts after approx.

50 hours of operation and retighten if necessary.

- 17 -

1400_GB-WARTUNG_2611

Maintenance

Be advised!

The hydraulic

system must be

rendered pres

sureless prior to

any work on the

system.

Changing the bearing bush of the tine arms

•

The distance (A) in normal operation must be of about

1 mm. If the clearance of the shaft (W) is greater, then

it can be corrected with shims.

•

If the distance (A) is greater than 4 mm then the bushes

(B) at the inside of the tine arms are to changed.

Otherwise subsequent damage to the implement may

occur.

Rotor unit

Cam track

Interval:

50 h

Implementation:

Apply the grease gun to the grease nipple (1)

Turn the rotor to ensure that the grease is evenly

distributed

Apply 3-4 strokes during a full rotation

Make 3-4 full rotations

TOP 421A

TOP 461A

Be advised!

Check distance (A)

of shaft (

) at

least 1x annually!

Spring tines

Check the attachment bolts (S) of the spring tines after

the first 10 hours in operation and re-tighten if necessary

(tightening torque: 100 Nm).

The outer tines are shorter and thicker.

If the implement has a tine loss securing device, the two

outer tines are connected; if you want to change one of

the two outer tines, you have to also remove the bolt of

the other tine.

Lubrication chart

after every X hours operation

40 F

all 40 loads

80 F

all 80 loads

1 J

once a year

100 ha

every 100 hectares

if necessary

FETT

GREASE

Oil

Number of grease nipples

(III), (IV)

see supplement „Lubrificants“

[l]

Litre

Variation

See manufacturer’s instructions



Rotations per minute

100-12-06

Always screw in measuring stick up to stop.

- 19 -

0800_GB-TechDaten_2611

TEC

hNh

NiN

CAL

ATA

dATAd

EUROTOP 421 A

Type S

2611

Number of rotors

.....................................................................

Number of tine arms per rotor

................................................

Number of double tines per tine arm

........................................

Working width (raking width)

..............................................

4,2 m

Transport width

..................................................................

2,1 m

Transport length

.................................................................

4,1 m

Transport height

.................................................................

2,6 m

Parking height

....................................................................

2,2 m

Weight minimal, with drive shaft

.....................................

680 kg

Weight maximal, with drive shaft

and all optional extras

.......................................................

740 kg

Required power

.............................................

ab 30 kW (40 PS)

P.t.o. speed max.

..........................................................

540 rpm

drive shaft overload safety

.............................................

800 Nm

Tyres on the rotors

..................................

18x8,5-8 6 Ply rating

1,5 - 2 bar

Highest permitted speed

...............................................

30 km/h

Permanent sound emmission level

..............................

81 dB(A)

Necessary connections

•

1 single-action hydraulic connection

pressure min.: 120 bar

pressure max.: 180 bar

•

7-pole electric connection for lighting (12 Volt)

All data is subject to change

4100 mm

(

EUROTOP 421 A)

2100 mm

(

EUROTOP 421 A)

4300 mm

(

EUROTOP 461 A)

2430 mm

(

EUROTOP 461 A)

EUROTOP 461 A

Type S

2991

Number of rotors

.....................................................................

Number of tine arms per rotor

................................................

Number of double tines per tine arm

........................................

Working width (raking width)

..............................................

4,6 m

Transport width

..................................................................

2,4 m

Transport length

.................................................................

4,3 m

Transport height

.................................................................

2,6 m

Parking height

....................................................................

2,2 m

Weight minimal, with drive shaft

.....................................

775 kg

Weight maximal, with drive shaft

and all optional extras

......................................................

835 kg

Required power

.............................................

ab 30 kW (40 PS)

P.t.o. speed max.

..........................................................

540 rpm

drive shaft overload safety

.............................................

800 Nm

Tyres on the rotors

..................................

18x8,5-8 6 Ply rating

1,5 - 2 bar

Highest permitted speed

...............................................

30 km/h

Permanent sound emmission level

..............................

81 dB(A)

All data is subject to change

- 20 -

0800_GB-TechDaten_2611

TECHNICAL DATA

Defined use of the Rotary Swather

The

“EUROTOP 421 A, EUROTOP 461 A”

Rotary Swather is intended solely for normal use in agricultural work.

•

The swathing of forage, silage fodder and straw.

Any other uses are regarded as not included in this definition.

The manufacturer takes no responsibility henceforth for any resulting damage which may occur. The user carries sole

risk.

•

The keeping of operating, service and maintenance requirements layed down by the manufacturer also come under

the heading of „defined use“.

Important!

Please enter the

number onto the

front page of the

operating manual

immediately after

taking delivery

of the vehicle/

implement.

Position of Vehicle Identification Plate

The chassis number is engraved on the name plate illustrated on the left. Warranty claims, enquiries and spare parts

orders cannot be made without quoting the chassis number.

Please enter the number on the title page of the Operating Instructions immediately on taking delivery of the vehicle/

equipment.

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Pottinger TOP 461 A TOPTECH PLUS Operating instructions

Brand: Pottinger

Model: TOP 461 A TOPTECH PLUS

Category: Lawnmowers

Type: Operating instructions

This manual is also suitable for

TOP 421 A TOPTECH PLUS

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Pottinger TOP 461 A TOPTECH PLUS Operating instructions

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Pottinger TOP 461 A TOPTECH PLUS Operating instructions

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