Whitehall Manufacturing 4040 PCU Owner's manual

Whitehall Manufacturing
Brand
Whitehall Manufacturing
Model
4040 PCU
Type
Owner's manual
Important: Some options may slightly alter installation. To ensure proper installation review the manual thoroughly and verify
rough-ins before beginning any work. File this manual with the owner or maintenance personnel upon completion of installation.
Carefully review Toilet Anchoring and rough-in details against site conditions.
These units are not considered “accessible” and do not conform with ADA requirements.
Prior to installation, supply lines must be flushed of all foreign material such as pipe dope, chips, or solder. Debris or foreign
material in water supply may damage valve. Teflon tape is recommended on all threaded waste and supply connections to
reduce the possibility of leaks.
Toilet requires a minimum of 25 PSI flow pressure and uses a minimum water consumption of 1.28 GPF.
For -SO Faucet Option: provide 110-120VAC/60Hz/3A (MAX) electrical receptacle for optional factory supplied 120VAC/9VDC,
100mA plug-in Transformer.
NOTE: Receptacle(s) must be wired to a GFCI protected circuit. Fixture must be earth grounded per N.E.C. (National Electrical
Code).
INSTALLATION, OPERATIONS & MAINTENANCE MANUAL
TECHNICAL ASSISTANCE TOLL FREE TELEPHONE NUMBER:
1-800-743-8259
Technical Assistance E-mail: [email protected]
Please refer to the Link or QR code provided.
For Cleaning & Care Guide:
https://www.whitehallmfg.com/uploads/fileLibrary/9900-008-W01.pdf
®
Care-Ware Bedside Patient care units
WHITEHALL MANUFACTURING • P.O. BOX 3527 • City of Industry, CA 91744-0527 U.S.A.
Phone (800) 782-7706 • Web: www.whitehallmfg.com
1
Drawing # 6900-247-001 11/6/2023 A
4040-ONFW-L (Shown)
Fixture may show some available options
Model:4040
*IMPORTANT: Products with -FCI Option alter Cabinet overall size and plumbing rough-ins.
Pay Careful attention to specified Fixture Model and coordinate with appropriate Installation Details.
WHITEHALL MANUFACTURING • P.O. BOX 3527 • City of Industry, CA 91744-0527 U.S.A.
INSTALLATION, OPERATIONS & MAINTENANCE MANUAL
2
Drawing # 6900-247-001 11/6/2023 A
TECHNICAL DIMENSIONS; STANDARD MODEL
Phone (800) 782-7706 • Web: www.whitehallmfg.com
1. Flush Valve Pushbutton
2. Stainless Steel Toilet -OFFW Off Floor Wall Outlet Shown
3. Pivoting Padded Toilet Cover
4. Bedpan Washer Compartment
5. Countertop
NOTE: All dimensions are in Inches (mm)
(L.H. Unit Shown, R.H. Unit Opposite)
STANDARD UNIT;
Less -FCI Option
36"
[914] Cabinet
27"
[686]
181
2"
[470]
9"
[229]
15"
[382]
36"
[914]
3"
[76]
MODEL# 4040-L-1
34
9"
[229]
37"
[940]
27"
[686]
MODEL# 4040-L-2
181
2"
[470]
2
1
6"
[152]
18"
[457]
SIDE VIEW FRONT VIEW
5
Flush Valve located
in Wall
Flush Valve located
in Wall
1
2"
[13]
37"
[940]
WHITEHALL MANUFACTURING • P.O. BOX 3527 • City of Industry, CA 91744-0527 U.S.A.
INSTALLATION, OPERATIONS & MAINTENANCE MANUAL
3
Drawing # 6900-247-001 11/6/2023 A
TECHNICAL DIMENSIONS; FCI OPTION
Phone (800) 782-7706 • Web: www.whitehallmfg.com
1. Extended Cabinet
2. Flush Valve Pushbutton
3. Pivoting Toilet Cover
4. Bedpan Washer Compartment
5. Hydraulic Flush Valve (Located in Stationary Cabinet)
6. Optional -FCI Switch/Control Assembly
7. Countertop
8. Stainless Steel Toilet -OFFW Off Floor Wall Outlet Shown
NOTE: All dimensions are in Inches (mm)
(L.H. Unit Shown, R.H. Unit Opposite)
MODELS WITH OPTIONAL -FCI UNIT
INFECTIOUS CONTROL FLUSH
36"
[914] Cabinet
15"
[382]
36"
[914]
3"
[76]
MODEL# 4040-L1-FCI
6"
[152]
18"
[457]
31"
[787]
2
3
6
5
1
SIDE VIEW FRONT VIEW
221
2"
[572]
13"
[330]
4
37"
[940]
MODEL# 4040-L-2-FCI
221
2"
[572]
31"
[787]
13"
[330]
7
8
1
2"
[13]
37"
[940]
WHITEHALL MANUFACTURING • P.O. BOX 3527 • City of Industry, CA 91744-0527 U.S.A.
4
Drawing # 6900-247-001 11/6/2023 A
INSTALLATION, OPERATIONS & MAINTENANCE MANUAL
1. Flush Valve Supply Inlet 1” NPT.
2. Toilet Flushing Inlet Connection 1-1/2” NPT.
3. -OFFW or -ONFW Wall Outlet Units: Include 5-1/2”
Dia. Recessed Gasket Flange.
3A. -ONFF Floor Outlet Units: Includes 7-1/2” Dia.
Recessed Gasket Flange.
4. Bedpan Washer Inlet 1/2” NPT from Vacuum Breaker.
Acorn recommends a pressure type Vacuum Breaker
for backflow prevention. Follow local codes for
installation of backflow prevention device.
5. Models with OFFW Off-Floor Toilet: Require (4) 5/8”
UNC Studs from suitable Carrier Support (By Others).
Models with -ONFF or -ONFW On-Floor Toilet:
Require adequate wall backing for Mounting
Hardware (By Others)
6. Optional -DB Dialysis box Inlet 1/2” NPT. Single Valve.
7. Optional -DB Dialysis box Outlet 1-1/2” O.D. Tailpiece
(P-Trap By Others).
8. (2) 5/16” diameter Inlet and Outlet Hydraulic
Pushbutton holes.
9. 12-1/2” x 12-1/2” Wall opening for Access Panel (By
Others).
10. Required wall mounting locations, Field drilled for a
minimum 5/16” size fasteners.
Note: hold ± 1/16” Tolerance on all Rough-In Dimensions.
MODEL# 4040 ROUGH-INS STANDARD MODELS
Phone (800) 782-7706 • Web: www.whitehallmfg.com
STANDARD UNIT;
Less -FCI Option
(L.H. Unit Shown,
R.H. Unit Opposite)
• Wall must have adequate backing for support at
anchoring points.
• Walls must be straight and plumb/square in order to
prevent deformation of the cabinet and malfunction
of the toilet cover assembly.
• -OFFW Off-floor Toilet unit must be installed on an
appropriate compatible water closet support or
carrier. Follow the installation instructions supplied
with your carrier or support.
Finished Floor
C
L
43
4"
51
4"
C
L
WALL BACKING DETAIL
ROUGH-IN VIEW
8
6
4
7
9
1
5
2
10
3
SIDE VIEW
51
2"
[140]
21
4"
[57]
MIN
3A
37"
[940]
COUNTERTOP
5
151
8"
[383]
12"
[305]
REC
12"
[305]
REC
195
8"
[498]
8"
[203]
REC
161
4"
[413]
11"
[278]
51
2"
[140]
333
4"
[857]
51
4"
[133]
15"
[381]
71
2"
[191]
20"
[508]
271
2"
[699]
9"
[229]
13"
[330]
211
2"
[546]
283
4"
[730]
141
4"
[362]
2"
[51]
1"
[24]
6"
[152]
Access Panel
By Others
Finished Wall
FRONT VIEW
FRONT VIEW
181
2"
[470] REF
6"
[152]
Wall Depth Minimum
3A
WHITEHALL MANUFACTURING • P.O. BOX 3527 • City of Industry, CA 91744-0527 U.S.A.
5
Drawing # 6900-247-001 11/6/2023 A
INSTALLATION, OPERATIONS & MAINTENANCE MANUAL
1. Flush Valve Supply inlet 1” NPT.
2. Toilet Flushing Inlet Connection 1-1/2” NPT.
3. -OFFW or -ONFW Wall Outlet Units: Include 5-1/2”
Dia. Recessed Gasket Flange.
3A. -ONFF Floor Outlet Units: Includes 7-1/2” Dia.
Recessed Gasket Flange.
4. Bedpan Washer Inlet 1/2” NPT from Vacuum Breaker.
Acorn recommends a pressure type Vacuum Breaker
for backflow prevention. Follow local codes for
installation of backflow prevention device.
5. Models with OFFW Off-Floor Toilet: Require (4) 5/8”
UNC Studs from suitable Carrier Support (By Others).
Models with -ONFF or -ONFW On-Floor Toilet:
Require adequate wall backing for Mounting
Hardware (By Others)
6. Optional -DB Dialysis box Inlet 1/2” NPT. Single Valve.
7. Optional -DB Dialysis box Outlet 1-1/2” O.D. Tailpiece
(P-Trap By Others).
8. Required wall mounting locations, Field drilled for a
minimum 5/16” size fasteners.
Note: hold ± 1/16” Tolerance on all Rough-In Dimensions.
MODEL# 4040 ROUGH-INS -FCI OPTION
Phone (800) 782-7706 • Web: www.whitehallmfg.com
-FCI Option
• Wall must have adequate backing for support at
anchoring points.
• Walls must be straight and plumb/square in order to
prevent deformation of the cabinet and malfunction
of the toilet cover assembly.
• -OFFW Off-Floor Toilet unit must be installed on an
appropriate compatible water closet support or
carrier. Follow the installation instructions supplied
with your carrier or support.
(L.H. Unit Shown,
R.H. Unit Opposite)
Finished Floor
C
L
C
L
WALL BACKING DETAIL ROUGH-IN VIEW
6
4
7
1
5
2
8
3
SIDE VIEW
Finished wall
37"
[940]
COUNTERTOP
91
2"
[241]
23
4"
[70] 2
1
5
151
8"
[384]
195
8"
[498]
12"
[305]
REC
12"
[305]
REC
161
4"
[413]
11"
[278]
51
2"
[140]
333
4"
[857]
8"
[203]
REC
271
2"
[699]
51
4"
[133]
71
2"
[191]
15"
[381]
9"
[229]
283
4"
[730]
13"
[330]
211
2"
[546]
43
4"
[121]
51
4"
[133]
141
4"
[362]
6"
[152]
3A
FRONT VIEW FRONT VIEW
181
2"
[470] REF
3A
WHITEHALL MANUFACTURING • P.O. BOX 3527 • City of Industry, CA 91744-0527 U.S.A.
INSTALLATION, OPERATIONS & MAINTENANCE MANUAL
6
Drawing # 6900-247-001 11/6/2023 A
TOILET INSTALLATION DETAILS
Phone (800) 782-7706 • Web: www.whitehallmfg.com
-ONFF Floor Outlet Unit:
A. Position and attach Floor Channel [1] onto Floor. Floor Anchors and Fasteners (By Others).
B. Slide Toilet down over Floor Channel [1]. Attach Toilet Housing [2] to Floor Channel [1] using hardware provided.
C. Remove Access Panel [3] and Fasteners make up Toilet Waste Connection using closet flange [4] and gasket [5]
(By Others).
D. Install Flush Valve to Fixture as required per manufacture’s recommendations.
NOTE: Toilet must be installed
prior to Cabinetry.
6" Min Wall
Depth for
Flush Valve
In Wall
Flush Valve
In Cabinet
STANDARD FCI OPTION
7-1/2" Recessed
Gasket Flange
1
4
5
2
3
Flush Valve
Details
1-1\2” NPT
Female
Fixture Inlet
Connection
Provided By Flush
Valve Manufacturer
Scored Tube
(Length May
Vary Cut to Fit)
Gasket
Installer Provided
1-1/2” NPT Nipple
(Lengths May Vary)
WHITEHALL MANUFACTURING • P.O. BOX 3527 • City of Industry, CA 91744-0527 U.S.A.
INSTALLATION, OPERATIONS & MAINTENANCE MANUAL
7
Drawing # 6900-247-001 11/6/2023 A
TOILET INSTALLATION DETAILS
Phone (800) 782-7706 • Web: www.whitehallmfg.com
-OFFW or -ONFW Wall Outlet Units (-ONFW shown):
A. Position and attach Wall Channel [1] onto Wall. Wall Anchors and Fasteners By Others.
B. Slide Toilet back over Wall Channel [1]. Attach Toilet Housing [2] to Wall Channel [1] using hardware provided.
C. Remove Access Panel [3] and Fasteners make up Toilet Waste Connection using closet flange [4] and gasket [5] By
Others.
D. Install Flush Valve to Fixture as required per manufacture’s recommendations.
6" Min Wall
Depth for
Flush Valve
In Wall
Flush Valve
In Cabinet
STANDARD FCI OPTION
NOTE: Toilet must be installed
prior to Cabinetry.
-OFFW Models Require a
Support Carrier (By Others)
Flush Valve
Details
1-1\2” NPT
Female
Fixture Inlet
Connection
Provided By Flush
Valve Manufacturer
Scored Tube
(Length May
Vary Cut to Fit)
Gasket
Installer Provided
1-1/2” NPT Nipple
(Lengths May Vary)
5-1/2" Recessed
Gasket Flange
2
1
3
5
4
WHITEHALL MANUFACTURING • P.O. BOX 3527 • City of Industry, CA 91744-0527 U.S.A.
INSTALLATION, OPERATIONS & MAINTENANCE MANUAL
8
Drawing # 6900-247-001 11/6/2023 A
CABINET INSTALLATION
Phone (800) 782-7706 • Web: www.whitehallmfg.com
FIGURE 1
FIGURE 3
FIGURE 2
DETAIL A
A
FIGURE 4
L.H. UNIT SHOWN, R.H. Unit Opposite
1
2
3
183
4"
[477]
107
8"
[276]
CL
Toilet
4
3
6
7
8
6
7
5
4
9
Toilet not
shown
for Clarity
INSTALLATION INSTRUCTIONS:
A. With the Toilet [1] and the Flush Valve [2]
installed, place Bottom Supports [3] Flush
against the back wall 18-3/4” apart. Figure 1 & 2.
B. Remove Countertop [5]. Figure 3.
C. Lower Cabinet assembly [4] over the Bottom
Supports attaching them to the cabinet
assembly as required. Figure 3.
D. Make sure Cabinet is square and straight prior to
mounting to the wall using Mounting Hardware
[9] (By Others). Figure 3.
E. Make up Connections for the following if
applicable.
-BW Bedpan Washer [6]
-DB Dialysis Box [7]
-FCI Infectious Control Valve
Figure 3 & Detail A.
F. For Pushbutton [8] Refer to Flush Valve
Manufacture details.
G. Lower Countertop [5] onto Cabinet [4] and attach
as required. Figure 4.
• Installer shall determine Mounting Method and Hardware to
suit cabinetry and wall construction based upon Industry
Standards of Best Practice
• For -FCI Options refer to -FCI Details Page for more
information.
• For FCI Option Flush Valve will be located in the cabinet.
• Use of Shims may be required.
• If unit is not square and plumb Whitehall is not responsible for
any damage that may occur.
WHITEHALL MANUFACTURING • P.O. BOX 3527 • City of Industry, CA 91744-0527 U.S.A.
INSTALLATION, OPERATIONS & MAINTENANCE MANUAL
9
Drawing # 6900-247-001 11/6/2023 A
-FCI INFECTIOUS CONTROL FLUSH DETAIL
INSTALLATION INSTRUCTIONS:
A. Connect the 1/4” Supply Tubing [1] to the appropriate position on the Pushbutton Assembly [2]. Connect the 1/4” Tubing
[1] from the Flush Valve [3] to the Switch [4], and from the switch to the Pushbutton [2] using the tubing supplied with the
Flush Valve.
B. Check the operation of the Flush Valve and the -FCI, Observe for leaks.
NOTE: The -FCI Flush Valve interrupt switch option provides a means of disabling the Flush Valve Pushbutton when the Toilet
is in the “In-Use” position. When the Fixture is returned to the stowed position, the Flush Valve Pushbutton is again enabled,
allowing the unit to be flushed normally.
NOTE: The connections to the Switch [4] are inter-changable and will not affect usage.
Phone (800) 782-7706 • Web: www.whitehallmfg.com
L
O
O
L
FLUSH VALVE
HYDRAULIC PUSHBUTTON
3
2
1
1
4
-LEFT TOILET SHOWN
-RIGHT TOILET OPPOSITE
L
L
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Whitehall Manufacturing 4040 PCU Owner's manual

Whitehall Manufacturing
Brand
Whitehall Manufacturing
Model
4040 PCU
Type
Owner's manual
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