Toro Grate Kit, 8 cu. ft. Mortar Mixer Installation guide

Brand: Toro

Model: Grate Kit, 8 cu. ft. Mortar Mixer

Type: Installation guide

This manual is also suitable for

Grate Kit, 6 cu. ft. Mortar Mixer

FormNo.3377-532RevB

GrateKit

6cu.ft.and8cu.ft.MortarMixers

ModelNo.68080C—SerialNo.313000001andUp

ModelNo.68081C—SerialNo.313000001andUp

InstallationInstructions

Safety

SafetyandInstructional

Decals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential

danger.Replaceanydecalthatisdamagedorlost.

125–4940

1.Warning3.Engine—stop

2.Engine—run

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3377-532*B

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

Nopartsrequired

–

Removethegrateanddumphandle.

Stationaryguard

Movableguard1

Liftarm

Dumphandle1

Longbolt4

Shoulderbolt

Nut6

Installthegrateanddumphandle.

Switch

Switchhousing

Wireharness1

Shortbolt

Nut2

Decal1

Installtheswitch.

RemovingtheLiftArm,Grate,

andDumpHandle

NoPartsRequired

Procedure

1.Removethe2shoulderbolts,2nuts,andfenderwasher

thatsecuretheliftarmtothefrontpostandthegrate

(Figure1).Discardtheliftarm.

Note:Savethehardwareforinstallingthenewliftarm.

G021 168

Figure1

1.Dumphandle

3.Liftarm

2.Frontpost

2.Removethe2shoulderboltsandnutsthatsecurethe

gratetothepivotholesontheleftsideofthedrum

(Figure1).

3.Carefullyliftthegrateoffthemachine,anddiscardit.

4.Removethe2nutsandboltsthatsecurethedump

handletothedrum,andremovethedumphandlefrom

themachine(Figure1).

InstallingtheLiftArm,Grate,

andDumpHandle

Partsneededforthisprocedure:

Stationaryguard

1Movableguard

Liftarm

1Dumphandle

4Longbolt

Shoulderbolt

6Nut

Procedure

1.Placethestationaryguardontopofthedrum,sothat

thepivotholesareontherightside,nearthechute

(Figure2).

G021186

Figure2

1.Pivotholes

2.Chute

2.Insertthe4longboltsthroughthemountingholesin

thedrumandthestationaryguard,fromtheinsideof

thedrum(Figure3).

G021 169

Figure3

1.Longbolt

6.Liftarm

2.Stationaryguard7.Shoulderbolts(existing)

3.Dumphandle

8.Fenderwasher(existing)

4.Nut

9.Nuts(existing)

5.Shoulderbolt

10.Movableguard

3.Installthedumphandleontothe2frontbolts,and

securetheguardandthehandlewithnutstorquedto

41N-m(30ft-lb);referto

Figure3.

Note:Ensurethatthestationaryguardislevelwith

theedgesofthedrum.

4.Securethe2boltsattherearoftheguardwithnuts

torquedto41N-m(30ft-lb);refertoFigure3.

5.Aligntheboltholesinthestationaryguardandthe

movableguard,andsecurethemwiththe2shoulder

boltsandnutstorquedto22N-m(16ft-lb);referto

Figure3.

6.Aligntheslotintheliftarmwiththeboltholeinthe

frontcornerofthemovableguard,andsecureitwitha

shoulderbolt,fenderwasher,andnut(fromtheoriginal

liftarm)torquedto22N-m(16ft-lb);refertoFigure3.

7.Alignthebottomholeintheliftarmwiththehole

inthetabonthefrontpost,andsecureitwiththe

othershoulderboltandnut(fromtheoriginalliftarm)

torquedto22N-m(16ft-lb);referto

Figure3.

InstallingtheEngineSwitch

Partsneededforthisprocedure:

Switch

Switchhousing

1Wireharness

Shortbolt

2Nut

1Decal

DrillingtheHolesintheCowl

1.Ontherightsideoftheforwardcowl,makeamark

15.2cm(6inches)upfromthesidebend,and16.5cm

(6-1/2inches)backfromthefrontedge(Figure4).

G021 170

Figure4

1.15.2cm(6inches)5.Holeforther-treemount

2.16.5cm(6-1/2inches)6.8.9cm(3-1/2inches)

3.6.4cm(2-1/2inches)7.7.0cm(2-3/4inches)

4.Holesfortheswitch

2.Makeamark6.4cm(2-1/2inches)abovetherst

markandanothermark6.4cm(2-1/2inches)below

therstmark(Figure4).

3.Center-puncheachmarktoensurethatthedrillbit

doesnottraveloffofeachmark.

4.Drilla51mm(2inch)holeonthecentermark(

Figure

4).

5.Drilla10mm(3/8inch)holeonthetopmark,and

another10mm(3/8inch)holeonthebottommark

(

Figure4).

6.Ontherightsideoftheforwardcowl,makeamark8.9

cm(3-1/2inches)belowthebendand7.0cm(2-3/4

inches)infrontofthebackedge(Figure4).

7.Center-punchthemark,anddrilla10mm(3/8inch)

holethere(Figure4).

InstallingtheSwitch

1.Opentherearcowl.

2.Removethedividerplate;refertothemachineOperator’s

Manual.

3.Cliptheswitchintotheswitchhousing(

Figure5).

Ensurethattheroundedendoftheswitchistoward

thestoppositionontheswitchhousing.

G021 173

Figure5

1.Nuts

5.Shortbolt(2)

2.Grommet6.Switchhousing

3.Decal7.Wireharness

4.Switch

8.Fir-treemount

4.Installthegrommetintothecenterhole(Figure5).

5.Routethewireharnessthroughthecenterholewith

thegrommet,andplugitintotheswitch(Figure5).

6.Installtheswitchhousingontotheforwardcowlwith

the2shortboltsandnutstorquedto22N-m(16ft-lb);

refertoFigure5.

Note:Positiontheswitchandhousingsothatthe

stopposition(andtheroundedendoftheswitch)is

atthebottom.

ConnectingtheWires

1.Opentheengine-mountedcliptoaccessthewires

(Figure6).

Note:Youmayneedtouseascrewdriveroranother

tooltoprytheclipopen.

G021 171

Figure6

1.Engine-mountedclip3.Blackwire

2.Yellowwire4.Redwire

2.Disconnecttheblackwireontheengine-mounted

switchfromtheblackwireontheengine(Figure6).

3.Connectthegraywireonthecowl-mountedswitch

totheblackwireontheengine-mountedswitch

(Figure7andFigure8).

G021 167

Figure7

1.Blackwire

(engine-mountedswitch)

3.Blackwire(cowl-mounted

switch)

2.Graywire(cowl-mounted

switch)

4.Blackwire(engine)

G021 172

345

Figure8

1.Engine-mountedclip

4.Graywire(cowl-mounted

switch)

2.Blackwire(engine)

5.Blackwire

(engine-mountedswitch)

3.Blackwire(cowl-mounted

switch)

4.Connecttheblackwireonthecowl-mountedswitchto

theblackwireontheengine(Figure7andFigure8).

Note:Donotdisconnecttheredwireortheyellow

wire.

5.Bundleandsecurethewireswiththeengine-mounted

clip.

6.Installther-treeclipintothe10mm(3/8inch)hole

thatyoudrilledintheforwardcowlinstep

6ofDrilling

theHolesintheCowl(page4).

7.Installthedividerplate;refertothemachineOperator’s

Manual.

Note:Ensurethatthedividerplatedoesnotstretch

orpinchthewireharness.

TestingtheSwitches

Fortheenginetostartandrun,theengine-mountedswitch

mustbeintheOnposition,andthecowl-mountedswitch

mustbeintheRunposition.

1.Switchtheengine-mountedswitchtotheOnposition

andthecowl-mountedswitchtotheRunposition.

2.Starttheengine;refertothemachineOperator’sManual.

3.Whiletheengineisrunning,movethecowl-mounted

switchtotheStopposition.Theengineshouldstop.

4.Repeatsteps1and2,andmovetheengine-mounted

switchtotheOffposition.Theengineshouldstop.

Note:Ifthereisanyproblemwiththeenginestartingor

stopping,ensurethatthewiresareconnectedasdescribedin

ConnectingtheWires(page5).

Notes:

Toro Grate Kit, 8 cu. ft. Mortar Mixer Installation guide

Brand: Toro

Model: Grate Kit, 8 cu. ft. Mortar Mixer

Type: Installation guide

This manual is also suitable for

Grate Kit, 6 cu. ft. Mortar Mixer

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Toro Grate Kit, 8 cu. ft. Mortar Mixer Installation guide

This manual is also suitable for

Toro Grate Kit, 8 cu. ft. Mortar Mixer Installation guide

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