Toro TITAN ZX5450 Zero-Turn-Radius Riding Mower User manual

  • Hello! I am an AI chatbot trained to assist you with the Toro TITAN ZX5450 Zero-Turn-Radius Riding Mower User manual. I’ve already reviewed the document and can help you find the information you need or explain it in simple terms. Just ask your questions, and providing more details will help me assist you more effectively!
FormNo.3363-814RevA
TITAN
®
ZX5450Zero-Turn-Radius
RidingMower
ModelNo.74832—SerialNo.310000001andUp
G009968
ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.Toro.com.OriginalInstructions(EN)
Thismachineisaride-on,rotary-bladelawnmower
intendedtobeusedbyhomeownersinresidential
applications.Itisprimarilydesignedforcuttinggrass
onwell-maintainedlawns.Itisnotdesignedforcutting
brush,mowinggrassandothergrowthalongside
highways,orforagriculturaluses.
ThisproductcomplieswithallrelevantEuropean
directives,fordetailspleaseseetheseparateproduct
specicDeclarationofConformity(DOC)sheet.
Warning
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Important:Thisengineisnotequippedwitha
sparkarrestermufer.ItisaviolationofCalifornia
PublicResourceCodeSection4442touseoroperate
theengineonanyforest-covered,brush-covered,or
grass-coveredland.Otherstatesorfederalareas
mayhavesimilarlaws.
ThissparkignitionsystemcomplieswithCanadian
ICES-002
Theenclosed
Engine Owner’ s Man ual
issupplied
forinformationregardingtheUSEnvironmental
ProtectionAgency(EPA)andtheCalifornia
EmissionControlRegulationofemissionsystems,
maintenance,andwarranty.Replacementsmaybe
orderedthroughtheenginemanufacturer.
Formodelswithstatedenginehorsepower,thegross
horsepoweroftheenginewaslaboratoryratedbythe
enginemanufacturerinaccordancewithSAEJ1940.
Asconguredtomeetsafety,emission,andoperating
requirements,theactualenginehorsepoweronthisclass
oflawnmowerwillbesignicantlylower.
Introduction
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoidinjury
andproductdamage.Youareresponsibleforoperating
theproductproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comfor
productandaccessoryinformation,helpndinga
dealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
G009950
G010228
1
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafetyalertsymbol
(Figure2),whichsignalsahazardthatmaycauseserious
injuryordeathifyoudonotfollowtherecommended
precautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2otherwordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
©2009—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA.
AllRightsReserved
Contents
Introduction.................................................................2
Safety...........................................................................4
SafeOperatingPractices.......................................4
ToroRidingMowerSafety....................................6
SlopeIndicator.....................................................7
SafetyandInstructionalDecals.............................8
ProductOverview......................................................12
Controls.............................................................13
Operation...................................................................14
ThinkSafetyFirst...............................................14
AddingFuel.......................................................15
CheckingtheEngineOilLevel............................17
OperatingtheParkingBrake...............................17
OperatingtheThrottle.......................................17
OperatingtheChoke..........................................17
OperatingtheIgnitionSwitch.............................18
StartingandStoppingtheEngine........................18
OperatingtheMowerBladeControlSwitch
(PTO)............................................................19
TheSafetyInterlockSystem................................19
DrivingForwardorBackward.............................20
StoppingtheMachine.........................................21
AdjustingtheHeightofCut................................21
AdjustingtheAnti-ScalpRollers.........................22
PositioningtheSeat............................................23
ChangingtheSeatRideSuspension.....................23
AdjustingtheMotionControlLevers..................23
PushingtheMachinebyHand.............................24
UsingtheSideDischarge....................................25
OperatingTips...................................................25
Maintenance...............................................................27
RecommendedMaintenanceSchedule(s)................27
PremaintenanceProcedures....................................28
RaisingtheSeat..................................................28
Lubrication.............................................................28
GreasingtheBearings.........................................28
EngineMaintenance...............................................29
ServicingtheAirCleaner....................................29
ServicingtheEngineOil.....................................30
ServicingtheSparkPlug.....................................33
CleaningtheBlowerHousing..............................33
FuelSystemMaintenance.......................................34
ReplacingtheFuelFilter.....................................34
ElectricalSystemMaintenance................................34
ServicingtheBattery...........................................34
ServicingtheFuses.............................................36
DriveSystemMaintenance.....................................37
CheckingtheTirePressure.................................37
HydraulicSystemMaintenance...............................37
CheckingtheHydraulicOilLevel........................37
ChangingtheHydraulicSystemFilterand
Oil..................................................................37
MowerDeckMaintenance......................................39
ServicingtheCuttingBlades...............................39
MowerDeckLeveling.........................................42
InspectingtheBelts............................................43
ReplacingtheMowerBelt...................................43
RemovingtheMower.........................................43
InstallingtheMower...........................................44
ReplacingtheGrassDeector.............................44
Cleaning.................................................................46
WashingtheUndersideoftheMower..................46
WasteDisposal...................................................47
Storage.......................................................................47
CleaningandStorage..........................................47
Troubleshooting.........................................................49
Schematics.................................................................51
3
Safety
ThismachinemeetsorexceedstheB71.1-2003
specicationsoftheAmericanNationalStandards
Institute,ineffectatthetimeofproduction.
However,improperuseormaintenancebythe
operatororownercanresultininjury.Toreduce
thepotentialforinjury,complywiththesesafety
instructionsandalwayspayattentiontothe
safetyalertsymbol,whichmeansCAUTION,
WARNING,orDANGER-"personalsafety
instruction."Failuretocomplywiththeinstruction
mayresultinpersonalinjuryordeath.
SafeOperatingPractices
ThefollowinginstructionsarefromANSIstandard
B71.1-2003.
Thisproductiscapableofamputatinghandsand
feetandthrowingobjects.Alwaysfollowallsafety
instructionstoavoidseriousinjuryordeath.
GeneralOperation
Read,understand,andfollowallinstructionsin
theoperator’smanualandonthemachinebefore
starting.
Donotplacehandsorfeetnearrotatingpartsor
underthemachine.Keepclearofthedischarge
openingatalltimes.
Allowonlyresponsibleadultswhoarefamiliarwith
theinstructionstooperatethemachine.
Cleartheareaofobjectssuchasrocks,toys,wire,
etc.,whichcouldbepickedupandthrownbythe
blade.
Besuretheareaisclearofotherpeoplebefore
mowing.Stopthemachineifanyoneentersthearea.
Nevercarrypassengers.
Donotmowinreverseunlessabsolutelynecessary.
Alwayslookdownandbehindbeforeandwhile
backingup.
Beawareofthemowerdischargedirectionanddo
notpointitatanyone.Avoiddischargingmaterial
againstawallorobstruction.Materialmayricochet
backtowardtheoperator.Stoptheblade(s)when
crossinggravelsurfaces.
Donotoperatethemachinewithoutdeector,
dischargecoverorentiregrasscollectionsystemin
placeandworking.
Bealert,slowdownandusecautionwhenmaking
turns.Lookbehindandtothesidebeforechanging
directions.
Neverleavearunningmachineunattended.Always
turnoffblades,setparkingbrake,stopengine,and
removekeybeforedismounting.
Turnoffbladeswhennotmowing.Stoptheengine
andwaitforallpartstocometoacompletestop
beforecleaningthemachine,removingthegrass
catcheroruncloggingthedischargechute.
Operatethemachineonlyindaylightorgood
articiallight.
Donotoperatethemachinewhileunderthe
inuenceofalcoholordrugs.
Watchfortrafcwhenoperatingnearorcrossing
roadways.
Useextracarewhenloadingorunloadingthe
machineintoatrailerortruck.
Alwaysweareyeprotectionwhenoperatingthe
mower.
Dataindicatesthatoperators,age60yearsand
above,areinvolvedinalargepercentageofriding
mower-relatedinjuries.Theseoperatorsshould
evaluatetheirabilitytooperatetheridingmower
safelyenoughtoprotectthemselvesandothersfrom
seriousinjury.
Alwaysfollowtherecommendationsforwheel
weightsorcounterweights.
Lightningcancausesevereinjuryordeath.If
lightningisseenorthunderisheardinthearea,do
notoperatethemachine;seekshelter.
SlopeOperation
Slopesareamajorfactorrelatedtolossofcontroland
tip-overaccidents,whichcanresultinsevereinjuryor
death.Operationonallslopesrequiresextracaution.If
youcannotbackuptheslopeorifyoufeeluneasyonit,
donotmowit.
Donotmowslopesgreaterthan15degrees.
Watchforditches,holes,rocks,dips,andrisesthat
changetheoperatingangle,asroughterraincould
overturnthemachine.
Choosealowgroundspeedsoyouwillnothaveto
stopwhileoperatingonaslope.
Donotmowslopeswhengrassiswet.Slippery
conditionsreducetractionandcouldcausesliding
andlossofcontrol.
Alwayskeepthewheelmotorsengagedwhengoing
downslopes.
Reducespeedanduseextremecautiononslopes.
Donotmakesuddenturnsorrapidspeedchanges.
4
Removeormarkobstaclessuchasrocks,treelimbs,
etc.fromthemowingarea.Tallgrasscanhide
obstacles.
Avoidsuddenstartswhenmowinguphillbecause
themowermaytipbackwards.
Beawarethatlossoftractionmayoccurgoing
downhill.Weighttransfertothefrontwheelsmay
causedrivewheelstoslipandcauselossofbraking
andsteering.
Alwaysavoidsuddenstartingorstoppingona
slope.Iftireslosetraction,disengagethebladesand
proceedslowlyofftheslope.
Useextremecarewithgrasscatchersorother
attachments.Thesecanchangethestabilityofthe
machineandcauselossofcontrol.
Donottrytostabilizethemachinebyputtingyour
footontheground.
Donotmowneardrop-offs,ditches,steepbanks
orwater.Wheelsdroppingoveredgescancause
rollovers,whichmayresultinseriousinjury,death
ordrowning.
Useawalkbehindmowerand/orahandtrimmer
neardrop-offs,ditches,steepbanksorwater.
Children
Tragicaccidentscanoccuriftheoperatorisnotalertto
thepresenceofchildren.Childrenareoftenattractedto
themachineandthemowingactivity.Neverassumethat
childrenwillremainwhereyoulastsawthem.
Keepchildrenoutofthemowingareaandunder
thewatchfulcareofanotherresponsibleadult,not
theoperator.
Bealertandturnthemachineoffifchildrenenter
thearea.
Beforeandwhilebackingorchangingdirection,look
behind,down,andside-to-sideforsmallchildren.
Nevercarrychildren,evenwiththebladesoff.They
mayfalloffandbeseriouslyinjuredorinterferewith
safemachineoperation.
Childrenwhohavebeengivenridesinthepastmay
suddenlyappearinthemowingareaforanotherride
andberunoverorbackedoverbythemower.
Neverallowchildrentooperatethemachine.
Useextracarewhenapproachingblindcorners,
shrubs,trees,theendofafenceorotherobjectsthat
mayobscurevision.
Towing
Ahitchkitisavailableforthismachineandcanbe
obtainedbycontactinganAuthorizedToroDealer.
Donottowwithoutrstinstallingthismanufacturer
approvedhitch.Thefollowingguidelinesapplywhen
towingwiththeapprovedhitchkitinstalled.
Towonlywithamachinethathasahitchdesigned
fortowing.Donotattachtowedequipmentexcept
atthehitchpoint.
Followthemanufacturer’srecommendationfor
weightlimitsfortowedequipmentandtowingon
slopes.
Neverallowchildrenorothersinorontowed
equipment.
Onslopes,theweightofthetowedequipmentmay
causelossoftractionandlossofcontrol.
Travelslowlyandallowextradistancetostop.
Service
SafeHandlingofGasoline:
Toavoidpersonalinjuryorpropertydamage,useextra
carewhenhandlinggasolineandotherfuels.Theyare
ammableandthevaporsareexplosive.
Extinguishallcigarettes,cigars,pipesandother
sourcesofignition.
Useonlyanapprovedcontainer.
Neverremovethegascaporaddfuelwhenthe
engineisrunning.Allowtheenginetocoolbefore
refueling.
Neverrefuelthemachineindoors.
Neverstorethemachineorfuelcontainerinside
wherethereisanopename,suchasnearawater
heaterorfurnace.
Neverllcontainersinsideavehicleoronatruckor
trailerwithaplasticliner.Alwaysplacecontainerson
thegroundawayfromyourvehiclebeforelling.
Removegas-poweredequipmentfromthetruck
ortrailerandrefuelitontheground.Ifthisisnot
possible,thenrefuelsuchequipmentwithaportable
container,ratherthanfromagasolinedispenser
nozzle.
Keepthenozzleincontactwiththerimofthefuel
tankorcontaineropeningatalltimesuntilthefueling
iscomplete.Donotuseanozzlelock-opendevice.
Iffuelisspilledonclothing,changeclothing
immediately.
Neveroverllthefueltank.Replacegascapand
tightensecurely.
5
GeneralService:
Neveroperateamachineinsideaclosedarea.Engine
exhaustcontainscarbonmonoxide,whichisan
odorless,deadlypoisonthatcankillyou.
Keepnutsandboltstight,especiallytheblade
attachmentbolts.Keepequipmentingood
condition.
Nevertamperwithsafetydevices.Checktheir
properoperationregularly.
Keepthemachinefreeofgrass,leaves,orother
debrisbuild-up.Cleanupoilorfuelspillagefuel
soakeddebris.Allowthemachinetocoolbefore
storing.
Stopandinspecttheequipmentifyoustrikean
object.Repair,ifnecessary,beforerestarting.
Nevermakeanyadjustmentsorrepairswiththe
enginerunning.
Grasscatchercomponentsaresubjecttowear,
damageanddeterioration,whichcouldexpose
movingpartsorallowobjectstobethrown.
Frequentlycheckcomponentsandreplacewith
manufacturers’recommendedparts,whennecessary.
Mowerbladesaresharpandcancut.Wrapthe
blade(s)orweargloves,anduseextracautionwhen
servicingthem.
Checkforproperbrakeoperationfrequently.Adjust
andserviceasrequired.
Maintainorreplacesafetyandinstructiondecalsas
necessary.
UseonlygenuineTororeplacementpartstoensure
thatoriginalstandardsaremaintained.
ToroRidingMowerSafety
Thefollowinglistcontainssafetyinformationspecicto
Toroproductsorothersafetyinformationthatyoumust
knowthatisnotincludedintheANSIstandards.
Stoptheengine,disconnectsparkplugwire(s)and
removekeybeforeperforminganyservice,repairs,
maintenanceoradjustments.
Keephands,feet,hair,andlooseclothingawayfrom
attachmentdischargearea,undersideofmowerand
anymovingpartswhileengineisrunning.
Donottouchequipmentorattachmentpartswhich
maybehotfromoperation.Allowtocoolbefore
attemptingtomaintain,adjustorservice.
Batteryacidispoisonousandcancauseburns.Avoid
contactwithskin,eyes,andclothing.Protectyour
face,eyes,andclothingwhenworkingwithabattery.
Batterygasescanexplode.Keepcigarettes,sparks
andamesawayfrombattery.
UseonlyToroapprovedattachments.Warrantymay
bevoidedifusedwithunapprovedattachments.
Ifloadingthemachineontoatrailerortruck,usea
single,full-widthramponly.Therampangleshould
notexceed15degrees.
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
6
SlopeIndicator
G01 1841
Figure3
Thispagemaybecopiedforpersonaluse.
1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslope
ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline
tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge.
7
SafetyandInstructional
Decals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof
potentialdanger.Replaceanydecalthatisdamagedorlost.
99-8936
1.Machinespeed4.Neutral
2.Fast5.Reverse
3.Slow
115-9625
1.Parking
brake—disengaged
2.Parkingbrake—engaged
117-1158
1.Bypassleverpositionfor
operatingthemachine
2.Bypassleverpositionfor
pushingthemachine
115-9631
1.Powertake-off(PTO),
Bladecontrolswitchon
somemodels
5.Fast
2.Bladecontrolswitch—On6.Continuousvariable
setting
3.Bladecontrolswitch—Off7.Slow
4.Choke
114-1606
1.Entanglementhazard,belt—keepallguardsinplace.
93-7009
1.Warning—don’toperatethemowerwiththedeectorupor
removed;keepthedeectorinplace.
2.Cutting/dismembermenthazardofhandorfoot,mower
blade—stayawayfrommovingparts.
ManufacturersMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.
8
110-6691
1.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.
2.Thrownobjecthazard,mower—donotoperatewithoutthe
deector,dischargecover,orgrasscollectionsystemin
place.
3.Cutting/dismembermentofhandorfoot—stayawayfrom
movingparts.
112-9840
1.ReadtheOperators
Manual.
3.Removetheignitionkey
andreadtheinstructions
beforeservicingor
performingmaintenance.
2.Heightofcut
117-1194
1.Engine
117-5344
1.Lock
2.ReadtheOperatorsManual
115-9644
1.Pressthepedalandlifttheheightofcutlevertounlock
thedeckposition.
2.Heightofcut
3.Pressthepedaltomovethedecktothetransportposition
9
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard
6.Keepbystandersasafe
distancefromthebattery.
2.Nore,opename,or
smoking.
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperators
Manual.
10.Containslead;donot
discard.
109-8965
1.Warning–readtheOperatorsManual.
2.Readtheinstructionsbeforeservicingorperformingmaintenance;applyparkingbrake,removetheignitionkeyanddisconnect
thesparkplugwire.
3.Thrownobjecthazard—keepbystandersasafedistancefromthemachine,pickupdebrisbeforeoperating,keepthedischarge
deectorinplace.
4.Lossoftraction/controlhazard,slopes–lossoftraction/controlonslope,disengagethebladecontrolswitch(PTO),proceed
offtheslopeslowly.
5.Tippinghazard–avoidsuddenandsharpturnswhileonslopes,onlymowacrossslopeslessthan15degrees,keepasafe
distancefromwater,andonlymowupanddownslopeslessthan15degrees.
6.Cutting/dismembermenthazardofhandorfoot,mowerblade–stayawayfrommovingparts.
7.Crushing/dismembermenthazardofbystanders,reversing–DoNotcarrypassengers,lookbehindanddownwhenreversing.
10
115-9630
1.ReadtheOperator’sManualbeforeperformingany
maintenance.
4.Checkthehydraulicoilevery25hours
2.Checktheengineoilevery8hours5.Checkthecasterwheeltirepressureevery25hours
3.Checkthedrivewheeltirepressureevery25hours
6.Lubricatethecasterwheelevery25hours
117-7491
1.Fuel2.Full
3.Half
4.Empty
11
ProductOverview
G010001
1
2
3
4
5
6
7
8
9
10
Figure4
1.Motioncontrollevers4.Fuelgauge7.Anti-scalproller
10.Controlpanel
2.Operatorseat
5.Footrest
8.Deector
3.Parkingbrake6.Frontcasterwheel
9.Footpedaldeckliftand
height-of-cut
G010009
1
2
3
4
5
6
Figure5
1.Gastankcap
3.Washoutport5.Engineguard
2.MowerDeck4.Drivewheel6.Engine
12
Controls
Becomefamiliarwithallthecontrolsbeforeyoustart
theengineandoperatethemachine(Figure6).
G009918
1
2
3
4
Figure6
1.Throttleandchokecontrol
4.Bladecontrolswitch(PTO)
2.Hourmeter5.Fuses
3.Ignitionswitch
IgnitionSwitch
Theignitionswitchhasthreepositions:Start,Run
andOff.ThekeywillturntoStartandmovebackto
Runuponrelease.TurningthekeytotheOffposition
willstoptheengine;however,alwaysremovethekey
whenleavingthemachinetopreventtheenginefrom
accidentallystarting(Figure6).
Throttle/ChokeControl
Thethrottleandchokeiscombinedintoonecontrol
lever.ThethrottlecontrolisvariablebetweenFastand
Slow.Engagethechokebymovingtheleverpastthe
Fastsettinguntilitstops(Figure6).
BladeControlSwitch(PowerTake-Off)
Thebladecontrolswitch,representedbyapower
take-off(PTO)symbol,engagesanddisengagespower
tothemowerblades(Figure6).
HourMeter
Thehourmeterrecordsthenumberofhourstheblades
haveoperated.Itoperateswhenthebladecontrol
switch(PTO)isengaged.Usethesetimesforscheduling
regularmaintenance(Figure6).
FuelGauge
Thefuelwindowlocatedbelowtheoperatorposition
canbeusedtoverifythelevelofgasolineinthetank
(Figure7).
G010016
G010077
1
Figure7
1.Fuelgaugewindow
MotionControlLevers
Themotioncontrolleversarespeedsensitivecontrols
ofindependentwheelmotors.Movingaleverforward
orbackwardturnsthewheelonthesamesideforward
orinreverse;wheelspeedisproportionaltotheamount
theleverismoved.Movethecontrolleversoutward
fromthecentertotheneutrallockpositionandexitthe
machine(Figure4).Alwayspositionthemotioncontrol
leversintotheneutrallockpositionwhenyoustopthe
machineorleaveitunattended.
NeutralLockPosition
Theneutrallockpositionisusedwiththesafetyinterlock
systemtoengageanddisengagethemowerbladesand
todetermineneutralposition.
FootPedalDeckLiftSystem
Thefootpedaldeckliftsystemallowstheoperator
tolowerandraisethedeckfromtheseatedposition.
Theoperatorcanusethefootpedaltoliftthedeck
brieytoavoidobstaclesorlockthedeckinthehighest
height-of-cutortransportposition(Figure4).
Height-of-CutLever
Theheight-of-cutleverworkswiththefootpedalto
lockthedeckinaspeciccuttingheight.Onlyadjustthe
heightofcutwhilemachineisnotmoving(Figure4).
13
Attachments/Accessories
AselectionofToroapprovedattachmentsand
accessoriesareavailableforusewiththemachineto
enhanceandexpanditscapabilities.Contactyour
AuthorizedServiceDealerorDistributororgoto
www.Toro.comforalistofallapprovedattachments
andaccessories.
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
ThinkSafetyFirst
Pleasecarefullyreadallofthesafetyinstructionsand
decalsinthesafetysection.Knowingthisinformation
couldhelpyou,yourfamily,petsorbystandersavoid
injury.
Mowingonwetgrassorsteepslopescancause
slidingandlossofcontrol.
Wheelsdroppingoveredgescancauserollovers,
whichmayresultinseriousinjury,deathor
drowning.
Alossoftractionisalossofsteeringcontrol.
Toavoidlossofcontrolandpossibilityof
rollover:
Donotmowneardrop-offsornearwater.
Donotmowslopesgreaterthan15degrees.
Reducespeedanduseextremecautionon
slopes.
Whenmowingslopes,graduallyworkfrom
lowertohigherareasontheincline.
Avoidsuddenturnsorrapidspeedchanges.
Turnup,intoaninclinewhenchanging
directionsonslopes.Turningdownthe
slopereducestraction.
Attachmentschangethehandling
characteristicsofthemachine.Useextra
cautionwhenusingattachmentswiththe
machine.
14
Figure8
1.SafeZone-usethemachinehere
2.Usewalkbehindmowerand/orhandtrimmerneardrop-offs
andwater.
3.Water
AddingFuel
Useunleadedregulargasolinesuitableforautomotive
use(85pumpoctaneminimum).Leadedregular
gasolinemaybeusedifunleadedregularisnotavailable.
Important:Neverusemethanol,gasoline
containingmethanol,orgasoholcontainingmore
than10%ethanolbecausethefuelsystemcouldbe
damaged.Donotmixoilwithgasoline.
Incertainconditions,gasolineisextremely
ammableandhighlyexplosive.Areor
explosionfromgasolinecanburnyouand
othersandcandamageproperty.
Fillthefueltankoutdoors,inanopenarea,
whentheengineiscold.Wipeupany
gasolinethatspills.
Neverllthefueltankinsideanenclosed
trailer.
Donotllthefueltankcompletelyfull.Add
gasolinetothefueltankuntilthelevelis1/4
to1/2inch(6to13mm)belowthebottomof
thellerneck.Thisemptyspaceinthetank
allowsgasolinetoexpand.
Neversmokewhenhandlinggasoline,and
stayawayfromanopenameorwhere
gasolinefumesmaybeignitedbyaspark.
Storegasolineinanapprovedcontainerand
keepitoutofthereachofchildren.Never
buymorethana30-daysupplyofgasoline.
Donotoperatewithoutentireexhaust
systeminplaceandinproperworking
condition.
15
Incertainconditionsduringfueling,static
electricitycanbereleasedcausingaspark
whichcanignitethegasolinevapors.Are
orexplosionfromgasolinecanburnyouand
othersandcandamageproperty.
Alwaysplacegasolinecontainersonthe
groundawayfromyourvehiclebeforelling.
Donotllgasolinecontainersinsidea
vehicleoronatruckortrailerbedbecause
interiorcarpetsorplastictruckbedliners
mayinsulatethecontainerandslowtheloss
ofanystaticcharge.
Whenpractical,removegas-powered
equipmentfromthetruckortrailerand
refueltheequipmentwithitswheelsonthe
ground.
Ifthisisnotpossible,thenrefuelsuch
equipmentonatruckortrailerfroma
portablecontainer,ratherthanfroma
gasolinedispensernozzle.
Ifagasolinedispensernozzlemustbeused,
keepthenozzleincontactwiththerimof
thefueltankorcontaineropeningatall
timesuntilfuelingiscomplete.
Gasolineisharmfulorfatalifswallowed.
Long-termexposuretovaporscancauseserious
injuryandillness.
Avoidprolongedbreathingofvapors.
Keepfaceawayfromnozzleandgastankor
conditioneropening.
Keepgasawayfromeyesandskin.
UsingStabilizer/Conditioner
Useafuelstabilizer/conditionerinthemachineto
providethefollowingbenets:
Keepsgasolinefreshduringstorageof90daysor
less.Forlongerstorageitisrecommendedthatthe
fueltankbedrained.
Cleanstheenginewhileitruns
Eliminatesgum-likevarnishbuildupinthefuel
system,whichcauseshardstarting
Important:Donotusefueladditivescontaining
methanolorethanol.
Addthecorrectamountofgasstabilizer/conditioner
tothegas.
Note:Afuelstabilizer/conditionerismosteffective
whenmixedwithfreshgasoline.Tominimizethe
chanceofvarnishdepositsinthefuelsystem,usefuel
stabilizeratalltimes.
Gasoline/Alcoholblends
Gasohol(upto10percentethylalcohol,90percent
unleadedgasolinebyvolume)isapprovedforfueluse
bytheenginemanufacturer.Othergasoline/alcohol
blends,suchasE85,arenotapproved.
Gasoline/Etherblends
MethylTertiaryButylEther(MTBE)andunleaded
gasolineblends(uptoamaximumof15percentMTBE
byvolume)areapprovedforfuelusebytheengine
manufacturer.Othergasoline/etherblendsarenot
approved.
FuelGauge
Usethefuelwindowbelowtheoperatortoverifythe
levelofgasolinebeforellingthetank(Figure9).
G010016
G010077
1
Figure9
1.Fuelgaugewindow
16
FillingtheFuelTank
Note:Donotllthefueltankcompletelyfull,thiswill
allowgasolinetoexpand.
1.Shuttheengineoffandsettheparkingbrake.
2.Cleanaroundthefueltankcap.
3.Fillthefueltanktothebottomoftheller
neckFigure10.
G010016
G010475
1
2
4
3
Figure10
CheckingtheEngineOilLevel
Beforeyoustarttheengineandusethemachine,check
theoillevelintheenginecrankcase;refertoChecking
theEngineOilLevel.
OperatingtheParkingBrake
Alwayssettheparkingbrakewhenyoustopthe
machineorleaveitunattended.
SettingtheParkingBrake
G010078
1
2
Figure11
ReleasingtheParkingBrake
G010079
1
2
Figure12
OperatingtheThrottle
ThethrottlecontrolcanbemovedbetweenFastand
Slowpositions(Figure13).
Alwaysusethefastpositionwhenturningonthe
mowerdeckwiththebladecontrolswitch(PTO).
G010289
Figure13
OperatingtheChoke
Iftheengineiscold,usethechoketostarttheengine.
Engagethechokebymovingthethrottleleverpastthe
Fastsettinguntilitstops(Figure14).
17
G010288
Figure14
Movethethrottleleverbacktodisengagethechoke
aftertheenginehasstarted.
OperatingtheIgnitionSwitch
1.TurntheignitionkeytotheStartposition
(Figure15).Whentheenginesstarts,releasethekey.
Important:Donotengagestarterformore
than5secondsatatime.Iftheenginefails
tostartallowa15secondcool-downperiod
betweenattempts.Failuretofollowthese
instructionscanburnoutthestartermotor.
Note:Additionalstartingcyclesmayberequired
whenstartingtheengineforthersttimeafterthe
fuelsystemhasbeenwithoutfuelcompletely.
START
RUN
ST OP
G008947
Figure15
2.Turntheignitionkeytostoptostoptheengine.
StartingandStoppingthe
Engine
StartingtheEngine
1.Sitdownontheseat(Figure16).
2.Movethemotioncontrolsoutwardtotheneutral
lockposition(Figure16).
3.Settheparkingbrake(Figure16);refertoSetting
theParkingBrake.
4.Movethebladecontrolswitch(PTO)totheOff
position(Figure16).
5.MovethethrottlelevertoChokebeforestarting
acoldengine.
Note:Awarmorhotenginemaynotrequire
choking.
G010080
2
3
4
5
1
Figure16
6.TurntheignitionkeytotheStartposition
(Figure15).Whentheenginesstarts,releasethekey.
Important:Donotengagestarterformore
than5secondsatatime.Iftheenginefails
tostartallowa15secondcool-downperiod
betweenattempts.Failuretofollowthese
instructionscanburnoutthestartermotor.
Note:Additionalstartingcyclesmayberequired
whenstartingtheengineforthersttimeafterthe
fuelsystemhasbeenwithoutfuelcompletely.
18
START
RUN
ST OP
G008947
Figure17
1.Off3.Start
2.Run
StoppingtheEngine
Childrenorbystandersmaybeinjuredifthey
moveorattempttooperatethetractorwhileit
isunattended.
Alwaysremovetheignitionkeyandsetthe
parkingbrakewhenleavingthemachine
unattended,evenifjustforafewminutes.
S T
ART
RUN
S T
OP
G010081
2
3
4
5
1
Figure18
OperatingtheMowerBlade
ControlSwitch(PTO)
Thebladecontrolswitch(PTO)startsandstopsthe
mowerbladesandanypoweredattachments.
EngagingtheBladeControlSwitch
(PTO)
Note:Engagingthebladecontrolswitch(PTO)with
thethrottlepositionathalforlesswillcauseexcessive
weartothedrivebelts.
G008945
Figure19
DisengagingtheBladeControlSwitch
(PTO)
G009174
Figure20
TheSafetyInterlockSystem
Ifsafetyinterlockswitchesaredisconnected
ordamagedthemachinecouldoperate
unexpectedlycausingpersonalinjury.
Donottamperwiththeinterlockswitches.
Checktheoperationoftheinterlock
switchesdailyandreplaceanydamaged
switchesbeforeoperatingthemachine.
19
UnderstandingtheSafetyInterlock
System
Thesafetyinterlocksystemisdesignedtopreventthe
enginefromstartingunless:
Theparkingbrakeisengaged.
Thebladesaredisengaged.
Themotioncontrolleversareintheneutrallock
position.
Thesafetyinterlocksystemalsoisdesignedtostopthe
enginewhenthecontrolleversareoutoftheneutral
lockpositionwiththeparkingbrakeonorifyourise
fromtheseatwhenthebladesareengaged.
TestingtheSafetyInterlockSystem
Testthesafetyinterlocksystembeforeyouusethe
machineeachtime.Ifthesafetysystemdoesnot
operateasdescribedbelow,haveanAuthorizedService
Dealerrepairthesafetysystemimmediately.
1.Whilesittingontheseat,engagetheparkingbrake
andmovethebladecontrolswitchtoOn.Try
startingtheengine;theengineshouldnotcrank.
2.Whilesittingontheseat,engagetheparkingbrake
andmovethebladecontrolswitchtoOff.Move
eithermotioncontrollever(forwardorreverse).
Trystartingtheengine;theengineshouldnotcrank.
Repeatwiththeothermotioncontrollever.
3.Whilesittingontheseat,engagetheparkingbrake,
movethebladecontrolswitchtoOff,andlockthe
motioncontrolleversinneutral.Starttheengine.
Whiletheengineisrunning,releasetheparking
brake,engagethebladecontrolswitch,andrise
slightlyfromtheseat;theengineshouldstop.
4.Whilesittingontheseat,engagetheparkingbrake,
movethebladecontrolswitchtoOff,andlockthe
motioncontrolleversinneutral.Starttheengine.
Whiletheengineisrunning,centerthemotion
controlsandmove(forwardorreverse);theengine
shouldstop.
DrivingForwardorBackward
Thethrottlecontrolregulatestheenginespeedas
measuredinrpm(revolutionsperminute).Place
thethrottlecontrolinthefastpositionforbest
performance.Alwaysoperateinthefullthrottle
positionwhenmowing.
Machinecanspinveryrapidly.Operatormay
losecontrolofmachineandcausepersonal
injuryordamagetomachine.
Usecautionwhenmakingturns.
Slowthemachinedownbeforemaking
sharpturns.
UsingtheMotionControlLevers
Figure21
1.Motioncontrol
lever-neutrallockposition
3.Forward
2.Center,unlockedposition
4.Backward
DrivingForward
Note:Theenginewillkillifthetractioncontrollevers
aremovedwiththeparkingbrakeengaged.
1.Releasetheparkingbrake;refertoReleasingthe
ParkingBrakeinOperation.
2.Movetheleverstothecenter,unlockedposition.
3.Togoforward,slowlypushthemotioncontrol
leversforward(Figure22).
20
/