Toro Super Recycler Lawn Mower User manual

FormNo.3418-689RevA

SuperRecycler

LawnMower

ModelNo.20381—SerialNo.402082000andUp

ModelNo.20384—SerialNo.402082000andUp

Operator'sManual

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemical

orchemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orreproductiveharm.

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

ItisaviolationofCaliforniaPublicResourceCode

Section4442or4443touseoroperatetheengineon

anyforest-covered,brush-covered,orgrass-covered

landunlesstheengineisequippedwithaspark

arrester,asdenedinSection4442,maintainedin

effectiveworkingorderortheengineisconstructed,

equipped,andmaintainedforthepreventionofre.

GrossorNetTorque:Thegrossornettorque

ofthisenginewaslaboratoryratedbytheengine

manufacturerinaccordancewiththeSocietyof

AutomotiveEngineers(SAE)J1940orJ2723.As

conguredtomeetsafety,emission,andoperating

requirements,theactualenginetorqueonthisclass

ofmowerwillbesignicantlylower.Pleasereferto

theenginemanufacturer’sinformationincludedwith

themachine.

Important:Ifyouareusingthismachineabove

1500m(5,000ft)foracontinuousperiod,ensure

thattheHighAltitudeKithasbeeninstalled

sothattheenginemeetsCARB/EPAemission

regulations.TheHighAltitudeKitincreases

engineperformancewhilepreventingspark-plug

fouling,hardstarting,andincreasedemissions.

Onceyouhaveinstalledthekit,attachthe

high-altitudelabelnexttotheserialdecalonthe

machine.ContactanyAuthorizedToroService

DealertoobtaintheproperHighAltitudeKitand

high-altitudelabelforyourmachine.Tolocate

adealerconvenienttoyou,accessourwebsite

atwww.Toro.comorcontactourToroCustomer

CareDepartmentatthenumber(s)listedinyour

EmissionControlWarrantyStatement.

Removethekitfromtheengineandrestorethe

enginetoitsoriginalfactorycongurationwhen

runningtheengineunder1500m(5,000ft).Do

notoperateanenginethathasbeenconverted

forhigh-altitudeuseatloweraltitudes;otherwise,

youcouldoverheatanddamagetheengine.

Ifyouareunsurewhetherornotyourmachinehas

beenconvertedforhigh-altitudeuse,lookforthe

followinglabel(Figure1).

decal127-9363

Figure1

Introduction

Thisrotary-blade,walk-behindlawnmowerisintended

tobeusedbyresidentialhomeowners.Itisdesigned

primarilyforcuttinggrassonwell-maintainedlawns

onresidentialproperties.Itisnotdesignedforcutting

brushorforagriculturaluses.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

YoumaycontactT orodirectlyatwww.Toro.comfor

productandaccessoryinformation,helpndinga

dealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorT oroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure2

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

Important:Withyourmobiledevice,youcan

scantheQRcodeontheserialnumberdecal(if

equipped)toaccesswarranty,parts,andother

productinformation.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedinMexico

AllRightsReserved

*3418-689*A

g226624

Figure2

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafety-alertsymbol

(Figure3),whichsignalsahazardthatmaycause

seriousinjuryordeathifyoudonotfollowthe

recommendedprecautions.

g000502

Figure3

Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

Contents

Introduction...............................................................1

Safety.......................................................................3

GeneralSafety...................................................3

SafetyandInstructionalDecals..........................4

Setup........................................................................7

1AssemblingandUnfoldingtheHandle..............7

2InstallingtheRecoil-starterRopeinthe

RopeGuide.....................................................8

3FillingtheEnginewithOil...............................10

4ChargingtheBattery......................................10

5AssemblingtheGrassBag..............................11

ProductOverview...................................................12

Operation................................................................12

BeforeOperation.................................................12

BeforeOperationSafety...................................12

FillingtheFuelT ank..........................................13

CheckingtheEngine-OilLevel..........................13

AdjustingtheHandleHeight.............................14

AdjustingtheCuttingHeight.............................15

DuringOperation.................................................16

DuringOperationSafety...................................16

StartingtheEngine...........................................17

UsingtheSelf-PropelDrive...............................18

ShuttingOfftheEngine.....................................18

RecyclingtheClippings....................................18

BaggingtheClippings.......................................19

DischargingtheClippings.................................20

OperatingTips.................................................22

AfterOperation....................................................23

AfterOperationSafety......................................23

CleaningundertheMachine.............................23

FoldingtheHandle...........................................24

Maintenance...........................................................25

RecommendedMaintenanceSchedule(s)...........25

MaintenanceSafety..........................................25

PreparingforMaintenance...............................25

ServicingtheAirFilter.......................................26

ChangingtheEngineOil...................................26

ChargingtheBattery.........................................27

ReplacingtheFuse...........................................27

LubricatingtheWheelGears............................28

ReplacingtheBlade..........................................28

AdjustingtheSelf-PropelDrive.........................29

Storage...................................................................30

PreparingtheMachineforStorage...................30

RemovingtheMachinefromStorage................30

Safety

Thismachinehasbeendesignedinaccordancewith

ANSIB71.1-2012.

GeneralSafety

Thisproductiscapableofamputatinghandsand

feetandofthrowingobjects.Alwaysfollowallsafety

instructionstoavoidseriouspersonalinjury.

Usingthisproductforpurposesotherthanitsintended

usecouldprovedangeroustoyouandbystanders.

•Read,understand,andfollowtheinstructions

andwarningsinthisOperator’sManualandon

themachineandattachmentsbeforestartingthe

engine.

•Donotputyourhandsorfeetnearmovingpartsof

orunderthemachine.Keepclearofanydischarge

opening.

•Donotoperatethemachinewithoutallguards

andothersafetyprotectivedevicesinplaceand

workingonthemachine.

•Keepbystandersandchildrenasafedistance

awayfromthemachine.Donotallowchildrento

operatethemachine.Allowonlypeoplewhoare

responsible,trained,familiarwiththeinstructions,

andphysicallycapabletooperatethemachine.

•Stopthemachine,shutofftheengine,removethe

electric-startbutton(ifequipped),andwaitforall

movingpartstostopbeforeservicing,fueling,or

uncloggingthemachine.

Improperlyusingormaintainingthismachinecan

resultininjury.Toreducethepotentialforinjury,

complywiththesesafetyinstructionsandalwayspay

attentiontothesafety-alertsymbol,whichmeans

Caution,Warning,orDanger—personalsafety

instruction.Failuretocomplywiththeseinstructions

mayresultinpersonalinjuryordeath.

Youcanndadditionalsafetyinformationwhere

neededthroughoutthismanual.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

decaloemmarkt

Manufacturer'sMark

1.Thismarkindicatesthatthebladeisidentiedasapart

fromtheoriginalmachinemanufacturer.

decal94-8072

94-8072

decal104-7953

104-7953

Electric-StartModelOnly

1.Warning—readtheOperator'sManualforinformationonchargingthebattery;containslead;donotdiscard.

2.ReadtheOperator'sManual.

decal115-2884

115-2884

HandlePositionAdjustment

decal115-8411

115-8411

1.Unlocked2.Locked

decal117-2718

117-2718

decal131-4514b

131-4514

1.Warning—readtheOperator'sManual.

2.Cutting/dismembermenthazardofhand,mower

blade—stayawayfrommovingparts;keepallguardsand

shieldsinplace.

3.Cutting/dismembermenthazardofhand,mower

blade—disconnectthespark-plugwireandreadthe

instructionsbeforeservicingorperformingmaintenance.

4.Thrownobjecthazard—keepbystandersasafedistance

awayfromthemachine;shutofftheenginebeforeleaving

theoperatingposition;pickupanydebrisbeforemowing.

5.Cutting/dismembermenthazardoffoot,mowerblade—do

notoperateupanddownslopes;operatesidetosideon

slopes;lookbehindyouwhenbackingup.

decal132-4470

132-4470

TractionAdjustment

1.Attention;readthe

Operator'sManual—1)

Loosentheknobbyturning

itcounterclockwise;2)Pull

thecable(s)awayfrom

theenginetodecrease

thetraction,orpushthe

cable(s)towardtheengine

toincreasethetraction;

3)Tightentheknobby

turningitclockwise.

2.ScantheQRcodefor

moreinformationon

tractionadjustment.

decal133-1900

133-1900

Electric-StartModelOnly

1.ReadtheOperator’sManualformoreinformationonstarting

theengine—1)Inserttheelectric-startbuttonintotheignition;

2)Engagetheblade-controlbar;3)Pushtheelectric-start

buttontostarttheengine.

2.ReadtheOperator’sManualformoreinformationonstopping

theengine—1)Releasetheblade-controlbar;2)Removethe

electric-startbuttonfromtheignition.

decal137-9196

137-9196

1.Lock2.Unlock

Setup

Important:Removeanddiscardtheprotectiveplasticsheetthatcoverstheengineandanyother

plasticorwrappingonthemachine.

Important:Topreventaccidentalstarting,donotinserttheelectric-startbuttonintotheelectric-start

ignition(ifequipped)untilyouarereadytostarttheengine.

AssemblingandUnfoldingtheHandle

NoPartsRequired

Procedure

WARNING

Assemblingandunfoldingthehandleimproperlycandamagethecables,causinganunsafe

operatingcondition.

•Donotdamagethecableswhenassemblingandunfoldingthehandle.

•Ensurethatthecablesareroutedtotheoutsideofthehandle.

•Ifacableisdamaged,contactanAuthorizedServiceDealer.

g225815

Figure4

InstallingtheRecoil-starterRopeintheRopeGuide

NoPartsRequired

Procedure

Important:Tostarttheenginesafelyandeasilywheneveryouusethemachine,installtherecoil-starter

ropeintheropeguide.

g230719

Figure5

FillingtheEnginewithOil

NoPartsRequired

Procedure

Important:Yourmachinedoesnotcomewithoilintheengine.Beforestartingtheengine,llthe

enginewithoil.

g235721

Figure6

ChargingtheBattery

NoPartsRequired

Procedure

Electric-StartModelOnly

RefertoChargingtheBattery(page27).

AssemblingtheGrassBag

NoPartsRequired

Procedure

g230447

Figure7

ProductOverview

g189025

Figure8

1.Cutting-heightlever(4)

8.Blade-controlbar

2.Sparkplug

9.Upperhandle

3.Oilll/Dipstick(notshown)

10.Electric-startbutton

(electric-startmodelonly)

4.Fueltankcap

11.Battery(electric-start

modelonly)

5.Reardoor12.Washoutport

6.Recoilstarthandle

13.Airlter

7.Adjustmentknobforthe

self-propeldrive

g007283

Figure9

1.Grassbag

3.Batterycharger

(electric-startmodelonly)

2.Side-dischargechute4.Rearplug(installed)

Operation

BeforeOperation

BeforeOperationSafety

GeneralSafety

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Checkthatallguardsandsafetydevices,suchas

deectorsand/orgrasscatcher,areinplaceand

workingproperly.

•Alwaysinspectthemachinetoensurethatthe

blades,bladebolts,andcuttingassemblyarenot

wornordamaged.

•Inspecttheareawhereyouwillusethemachine,

andremoveallobjectsthatcouldinterferewith

theoperationofthemachineorthatthemachine

couldthrow.

•Adjustingthecuttingheightmaybringyouinto

contactwiththemovingblade,causingserious

injury.

–Shutofftheengine,removetheelectric-start

button(electric-startmodelonly),andwaitfor

allmovingpartstostop.

–Donotputyourngersunderthehousing

whenadjustingthecuttingheight.

FuelSafety

•Fuelisextremelyammableandhighlyexplosive.

Areorexplosionfromfuelcanburnyouand

othersandcandamageproperty.

–Topreventastaticchargefromignitingthefuel,

placethecontainerand/ormachinedirectlyon

thegroundbeforelling,notinavehicleoron

anobject.

–Fillthefueltankoutdoors,inanopenarea,

whentheengineiscold.Wipeupanyfuelthat

spills.

–Donothandlefuelwhensmokingoraroundan

openameorsparks.

–Donotremovethefuelcaporaddfueltothe

tankwhiletheengineisrunningorhot.

–Ifyouspillfuel,donotattempttostartthe

engine.Avoidcreatingasourceofignitionuntil

thefuelvaporshavedissipated.

–Storefuelinanapprovedcontainerandkeep

itoutofthereachofchildren.

•Fuelisharmfulorfatalifswallowed.Long-term

exposuretovaporscancauseseriousinjuryand

illness.

–Avoidprolongedbreathingofvapors.

–Keepyourhandsandfaceawayfromthe

nozzleandthefuel-tankopening.

–Keepfuelawayfromyoureyesandskin.

FillingtheFuelTank

•Forbestresults,useonlyclean,fresh,unleaded

gasolinewithanoctaneratingof87orhigher

((R+M)/2ratingmethod).

•Oxygenatedfuelwithupto10%ethanolor15%

MTBEbyvolumeisacceptable.

•Donotuseethanolblendsofgasoline,such

asE15orE85,withmorethan10%ethanolby

volume.Performanceproblemsand/orengine

damagemayresult,whichmaynotbecovered

underwarranty.

•Donotusegasolinecontainingmethanol.

•Donotstorefueleitherinthefueltankorinfuel

containersoverthewinterunlessfuelstabilizer

hasbeenaddedtothefuel.

•Donotaddoiltogasoline.

Fillthefueltankwithfreshunleadedregulargasoline

fromamajorname-brandservicestation(Figure10).

Important:Toreducestartingproblems,add

fuelstabilizertothegasolineallseason.Mixthe

stabilizerwithgasolinelessthan30daysold.

g230458

Figure10

CheckingtheEngine-OilLevel

ServiceInterval:Beforeeachuseordaily

Important:Iftheoillevelinthecrankcaseistoolowortoohighandyouruntheengine,youmay

damagetheengine.

g235721

Figure11

AdjustingtheHandle

Height

Youmayraiseorlowerthehandletoaposition

comfortableforyou.

Rotatethehandlelock,movethehandleto1of3

positions,andlockthehandleintoposition(Figure

12).

g007284

Figure12

1.Handlelock2.Handlepositions

AdjustingtheCuttingHeight

WARNING

Adjustingthecuttingheightmaybringyouintocontactwiththemovingblade,causing

seriousinjury.

•Shutofftheengineandwaitforallmovingpartstostop.

•Donotputyourngersunderthehousingwhenadjustingthecuttingheight.

CAUTION

Iftheenginehasbeenrunning,themuferwillbehotandcanseverelyburnyou.

Keepawayfromthehotmufer.

Adjustthecuttingheightasdesired.Setall4wheelstothesameheight.Toraiseandlowerthemachine,

refertoFigure13.

g225876

Figure13

DuringOperation

DuringOperationSafety

GeneralSafety

•Wearappropriateclothing,includingeye

protection;longpants;slip-resistant,substantial

footwear;andhearingprotection.Tiebacklong

hair,securelooseclothing,anddonotwearloose

jewelry.

•Donotoperatethemachinewhileill,tired,or

undertheinuenceofalcoholordrugs.

•Thebladeissharp;contactingthebladecanresult

inseriouspersonalinjury.Shutofftheengine,

removetheelectric-startbutton(electric-start

modelonly),andwaitforallmovingpartstostop

beforeleavingtheoperatingposition.

•Whenyoureleasetheblade-controlbar,the

engineshouldshutoffandthebladeshouldstop

within3seconds.Ifnot,stopusingyourmachine

immediatelyandcontactanAuthorizedService

Dealer.

•Keepbystanders,especiallysmallchildren,outof

theoperatingarea.Stopthemachineifanyone

entersthearea.

•Alwayslookdownandbehindyoubeforemoving

themachineinreverse.

•Operatethemachineonlyingoodvisibilityand

appropriateweatherconditions.Donotoperate

themachinewhenthereistheriskoflighting.

•Wetgrassorleavescancauseseriousinjuryif

youslipandcontacttheblade.Avoidmowingin

wetconditions.

•Useextremecarewhenapproachingblind

corners,shrubs,trees,orotherobjectsthatmay

blockyourview.

•Watchforholes,ruts,bumps,rocks,orother

hiddenobjects.Uneventerraincouldcausethe

machinetooverturnorcauseyoutoloseyour

balanceorfooting.

•Ifthemachinestrikesanobjectorstartsto

vibrate,immediatelyshutofftheengine,remove

theelectric-startbutton(ifequipped),waitforall

movingpartstostop,anddisconnectthewire

fromthesparkplugbeforeexaminingthemachine

fordamage.Makeallnecessaryrepairsbefore

resumingoperation.

•Beforeleavingtheoperatingposition,shutoff

theengine,removetheelectric-startbutton

(electric-startmodelonly),andwaitforallmoving

partstostop.

•Iftheenginehasbeenrunningthemuferwillbe

hotandcanseverelyburnyou.Keepawayfrom

thehotmufer.

•Checkthegrasscatchercomponentsand

thedischargechutefrequentlyforanywear

ordeteriorationandreplacethemwiththe

manufacturer'srecommendedpartswhen

necessary.

•Useaccessoriesandattachmentsapprovedby

TheT oro®Companyonly.

SlopeSafety

•Mowacrossthefaceofslopes;neverupand

down.Useextremecautionwhenchanging

directiononslopes.

•Donotmowonexcessivelysteepslopes.Poor

footingcouldcauseaslip-and-fallaccident.

•Mowwithcautionneardrop-offs,ditches,or

embankments.

StartingtheEngine

Youcanstarttheengineusingeithertheelectric-startbutton(ifequipped)ortherecoil-starthandle.

StartingtheEngineUsingtheElectric-StartButton

ForElectric-StartModels

1.Holdtheblade-controlbaragainstthehandle(AofFigure14).

2.Iftheelectric-startbuttonhasbeenremoved,insertitintheelectricstarter(BofFigure14).

3.Pushtheelectric-startbuttonuntiltheenginestarts(CofFigure14).

Note:Ifthemachinedoesnotstartafterseveralattempts,contactanAuthorizedServiceDealer.

g233421

Figure14

StartingtheEngineUsingtheRecoil-StartHandle

1.Holdtheblade-controlbaragainstthehandle(AofFigure15).

2.Pulltherecoil-starthandle(BofFigure15).

Note:Whenyoupulltherecoil-starthandle,pullitlightlyuntilyoufeelresistance,thenpullitsharply.

Allowtheropetoreturntothehandleslowly.

Note:Ifthemachinedoesnotstartafterseveralattempts,contactanAuthorizedServiceDealer.

g233422

Figure15

UsingtheSelf-PropelDrive

Tooperatetheself-propeldrive,simplywalkwithyour

handsontheupperhandleandyourelbowsatyour

sides,andthemachinewillautomaticallykeeppace

withyou(Figure16).

g233423

Figure16

Note:Ifthemachinedoesnotfreelyrollbackward

afterself-propelling,stopwalking,holdyourhands

inplace,andallowthemachinetorollacoupleof

centimeters(inches)forwardtodisengagethewheel

drive.Youcanalsotryreachingjustundertheupper

handletothemetalhandleandpushingthemachine

forwardacoupleofcentimeters(inches).Ifthe

machinestilldoesnotrollbackwardeasily,contactan

AuthorizedServiceDealer.

ShuttingOfftheEngine

ServiceInterval:Beforeeachuseordaily

Toshutofftheengine,releasetheblade-controlbar.

Note:Removetheelectric-startbutton(ifequipped)

wheneveryouleavethemachine.

Important:Whenyoureleasetheblade-control

bar,theengineshouldshutoffandtheblade

shouldstopwithin3seconds.Iftheydonot,stop

usingyourmachineimmediatelyandcontactan

AuthorizedServiceDealer.

RecyclingtheClippings

Yourmachinecomesfromthefactoryreadytorecyclethegrassandleafclippingsbackintothelawn.

Iftheside-dischargechuteisonthemachine,removeitandlocktheside-dischargedoor;refertoRemovingthe

Side-DischargeChute(page21)beforerecyclingtheclippings.

Important:Ensurethattherearplugislockedinplace.Tolocktheplug,raisethereardoor(Aof

Figure17),rmlypushthepluginuntilitsnapsintoplacebehindthetabs,androtatetheleveron

theplugtotheleft(BofFigure17).

g239445

Figure17

Note:T ounlocktherearplug,rotatetheleverontheplugtotheright(Figure17).

BaggingtheClippings

Usethegrassbagwhenyouwanttocollectgrassandleafclippingsfromthelawn.

Iftheside-dischargechuteisonthemachine,removeitandlocktheside-dischargedeector;refertoRemoving

theSide-DischargeChute(page21).

InstallingtheGrassBag

1.Routethestarterropearoundthelower-ropeguide(AofFigure18).

Note:Thelower-ropeguidereleasesthestarterropewhenyoupulltherecoil-starthandle.

2.Raiseandholdupthereardeectorandunlocktherearplug(BofFigure18).

3.Pullouttherearplug(CofFigure18).

4.Hangtheupperfrontedgeofthebagfromthegrass-bagpinsonthenotchesofthehandlebrackets

(DofFigure18).

5.Lowerthereardeector.

g231915

Figure18

RemovingtheGrassBag

1.Routethestarterropearoundthelower-ropeguide(AofFigure19).

Note:Thelower-ropeguidereleasesthestarterropewhenyoupulltherecoil-starthandle.

2.Raiseandholdupthereardeectorandliftthegrassbagupbythehandleoffthenotchesofthehandle

brackets(BofFigure19).

3.Installtherearplug(CofFigure19).

Important:Ensurethattherearplugislockedinplace.Tolocktheplug,rmlypushtheplugin

untilitsnapsintoplacebehindthetabs,androtatetheleverontheplugtotheleft(DofFigure19).

Note:Tounlocktheplug,rotatetheleverontheplugtotheright.

4.Lowerthereardeector.

g231916

Figure19

DischargingtheClippings

Side-dischargeorrear-dischargetheclippingswhencuttingverytallgrass.

WARNING

Thebladeissharp;contactingthebladecanresultinseriouspersonalinjury.

Shutofftheengineandwaitforallmovingpartstostopbeforeleavingtheoperatingposition.

Side-DischargingtheClippings

Ifthebagisonthemachine,removeitandinserttherearplug;refertoRemovingtheGrassBag(page19).

Important:Ensurethattherearplugislockedinplace.Tolocktheplug,raisethereardeector

(Figure20),rmlypushthepluginuntilitsnapsintoplacebehindthetabs,androtatetheleveronthe

plugtotheleft(Figure20).

g231918

Figure20

Note:Tounlocktheplug,rotatetheleverontheplugtotheright.

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Toro Super Recycler Lawn Mower User manual

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