Toro Super Recycler Lawn Mower User manual

FormNo.3418-879RevA

SuperRecycler

LawnMower

ModelNo.20382—SerialNo.402082000andUp

Operator'sManual

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemical

orchemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orreproductiveharm.

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

ItisaviolationofCaliforniaPublicResourceCode

Section4442or4443touseoroperatetheengineon

anyforest-covered,brush-covered,orgrass-covered

landunlesstheengineisequippedwithaspark

arrester,asdenedinSection4442,maintainedin

effectiveworkingorderortheengineisconstructed,

equipped,andmaintainedforthepreventionofre.

Introduction

Thisrotary-blade,walk-behindlawnmowerisintended

tobeusedbyresidentialhomeowners.Itisdesigned

primarilyforcuttinggrassonwell-maintainedlawns

onresidentialproperties.Itisnotdesignedforcutting

brushorforagriculturaluses.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

YoumaycontactT orodirectlyatwww.Toro.comfor

productandaccessoryinformation,helpndinga

dealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorT oroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writetheproductmodelandserial

numbersinthespaceprovided.

Important:Withyourmobiledevice,youcan

scantheQRcodeontheserialnumberdecal(if

equipped)toaccesswarranty,parts,andother

productinformation.

g226624

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafety-alertsymbol

(Figure2),whichsignalsahazardthatmaycause

seriousinjuryordeathifyoudonotfollowthe

recommendedprecautions.

g000502

Figure2

Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

GrossorNetTorque:Thegrossornettorque

ofthisenginewaslaboratoryratedbytheengine

manufacturerinaccordancewiththeSocietyof

AutomotiveEngineers(SAE)J1940orJ2723.As

conguredtomeetsafety,emission,andoperating

requirements,theactualenginetorqueonthisclass

ofmowerwillbesignicantlylower.Pleasereferto

theenginemanufacturer’sinformationincludedwith

themachine.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedinMexico

AllRightsReserved

*3418-879*A

Contents

Introduction...............................................................1

Safety.......................................................................2

GeneralSafety...................................................2

SafetyandInstructionalDecals..........................3

Setup........................................................................5

1AssemblingandUnfoldingtheHandle..............5

2InstallingtheRecoil-StarterRopeinthe

RopeGuide.....................................................6

3FillingtheEnginewithOil.................................7

4AssemblingtheGrassBag...............................8

ProductOverview.....................................................9

Operation..................................................................9

BeforeOperation...................................................9

BeforeOperationSafety.....................................9

FillingtheFuelT ank..........................................10

CheckingtheEngine-OilLevel...........................11

AdjustingtheHandleHeight..............................11

AdjustingtheCuttingHeight.............................12

DuringOperation.................................................13

DuringOperationSafety...................................13

StartingtheEngine...........................................14

UsingtheSelf-PropelDrive...............................14

ShuttingOfftheEngine.....................................14

RecyclingtheClippings....................................15

BaggingtheClippings.......................................16

DischargingtheClippings.................................17

OperatingTips.................................................20

AfterOperation....................................................20

AfterOperationSafety......................................20

CleaningundertheMachine.............................21

FoldingtheHandle...........................................21

Maintenance...........................................................22

RecommendedMaintenanceSchedule(s)...........22

MaintenanceSafety..........................................22

PreparingforMaintenance...............................22

ServicingtheAirFilter.......................................23

ChangingtheEngineOil...................................23

LubricatingtheWheelGears............................24

ReplacingtheBlade..........................................24

AdjustingtheSelf-PropelDrive.........................25

Storage...................................................................26

PreparingtheMachineforStorage...................26

RemovingtheMachinefromStorage................26

Safety

Thismachinehasbeendesignedinaccordancewith

ANSIB71.1-2012.

GeneralSafety

Thisproductiscapableofamputatinghandsand

feetandofthrowingobjects.Alwaysfollowallsafety

instructionstoavoidseriouspersonalinjury.

Usingthisproductforpurposesotherthanitsintended

usecouldprovedangeroustoyouandbystanders.

•Read,understand,andfollowtheinstructions

andwarningsinthisOperator’sManualandon

themachineandattachmentsbeforestartingthe

engine.

•Donotputyourhandsorfeetnearmovingpartsof

orunderthemachine.Keepclearofanydischarge

opening.

•Donotoperatethemachinewithoutallguards

andothersafetyprotectivedevicesinplaceand

workingonthemachine.

•Keepbystandersandchildrenasafedistance

awayfromthemachine.Donotallowchildrento

operatethemachine.Allowonlypeoplewhoare

responsible,trained,familiarwiththeinstructions,

andphysicallycapabletooperatethemachine.

•Stopthemachine,shutofftheengine,andwaitfor

allmovingpartstostopbeforeservicing,fueling,

oruncloggingthemachine.

Improperlyusingormaintainingthismachinecan

resultininjury.Toreducethepotentialforinjury,

complywiththesesafetyinstructionsandalwayspay

attentiontothesafety-alertsymbol,whichmeans

Caution,Warning,orDanger—personalsafety

instruction.Failuretocomplywiththeseinstructions

mayresultinpersonalinjuryordeath.

Youcanndadditionalsafetyinformationwhere

neededthroughoutthismanual.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

decaloemmarkt

Manufacturer'sMark

1.Thismarkindicatesthatthebladeisidentiedasapart

fromtheoriginalmachinemanufacturer.

decal94-8072

94-8072

decal115-2884

115-2884

HandlePositionAdjustment

decal115-8411

115-8411

1.Unlocked2.Locked

decal131-4514b

131-4514

1.Warning—readtheOperator'sManual.

2.Cutting/dismembermenthazardofhand,mower

blade—stayawayfrommovingparts;keepallguardsand

shieldsinplace.

3.Cutting/dismembermenthazardofhand,mower

blade—disconnectthespark-plugwireandreadthe

instructionsbeforeservicingorperformingmaintenance.

4.Thrownobjecthazard—keepbystandersasafedistance

awayfromthemachine;shutofftheenginebeforeleaving

theoperatingposition;pickupanydebrisbeforemowing.

5.Cutting/dismembermenthazardoffoot,mowerblade—do

notoperateupanddownslopes;operatesidetosideon

slopes;lookbehindyouwhenbackingup.

decal132-4470

132-4470

TractionAdjustment

1.Attention;readthe

Operator'sManual—1)

Loosentheknobbyturning

itcounterclockwise;2)Pull

thecable(s)awayfrom

theenginetodecrease

thetraction,orpushthe

cable(s)towardtheengine

toincreasethetraction;

3)Tightentheknobby

turningitclockwise.

2.ScantheQRcodefor

moreinformationon

tractionadjustment.

decal137-9196

137-9196

1.Lock2.Unlock

Setup

Important:Removeanddiscardtheprotectiveplasticsheetthatcoverstheengineandanyother

plasticorwrappingonthemachine.

AssemblingandUnfoldingtheHandle

NoPartsRequired

Procedure

WARNING

Assemblingandunfoldingthehandleimproperlycandamagethecables,causinganunsafe

operatingcondition.

•Donotdamagethecableswhenassemblingandunfoldingthehandle.

•Ensurethatthecablesareroutedtotheoutsideofthehandle.

•Ifacableisdamaged,contactanAuthorizedServiceDealer.

g225815

Figure3

InstallingtheRecoil-StarterRopeintheRopeGuide

NoPartsRequired

Procedure

g230719

Figure4

FillingtheEnginewithOil

NoPartsRequired

Procedure

Important:Yourmachinedoesnotcomewithoilintheengine.Beforestartingtheengine,llthe

enginewithoil.

Important:Iftheoillevelinthecrankcaseistoolowortoohighandyouruntheengine,youmay

damagetheengine.

g235721

Figure5

AssemblingtheGrassBag

NoPartsRequired

Procedure

g230447

Figure6

ProductOverview

g239556

Figure7

1.Handle

8.Cutting-heightlever(4)

2.Blade-controlbar

9.Sparkplug

3.Adjustmentknobforthe

self-propeldrive

10.Sidedeector

4.Reardeector(notshown)11.Oilll/dipstick

5.Washoutport(notshown)12.Handlelever(2)

6.Fueltankcap13.Recoilstarthandle

7.Airlter

g007407

Figure8

1.Grassbag

3.Rear-dischargeplug

(installed)

2.Side-dischargechute

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

BeforeOperation

BeforeOperationSafety

GeneralSafety

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Checkthatallguardsandsafetydevices,suchas

deectorsand/orgrasscatcher,areinplaceand

workingproperly.

•Alwaysinspectthemachinetoensurethatthe

blades,bladebolts,andcuttingassemblyarenot

wornordamaged.

•Inspecttheareawhereyouwillusethemachine,

andremoveallobjectsthatcouldinterferewith

theoperationofthemachineorthatthemachine

couldthrow.

•Adjustingthecuttingheightmaybringyouinto

contactwiththemovingblade,causingserious

injury.

–Shutofftheengine,removetheignitionkey

(electric-startmodelonly),andwaitforall

movingpartstostop.

–Donotputyourngersunderthehousing

whenadjustingthecuttingheight.

FuelSafety

•Fuelisextremelyammableandhighlyexplosive.

Areorexplosionfromfuelcanburnyouand

othersandcandamageproperty.

–Topreventastaticchargefromignitingthefuel,

placethecontainerand/ormachinedirectlyon

thegroundbeforelling,notinavehicleoron

anobject.

–Fillthefueltankoutdoors,inanopenarea,

whentheengineiscold.Wipeupanyfuelthat

spills.

–Donothandlefuelwhensmokingoraroundan

openameorsparks.

–Donotremovethefuelcaporaddfueltothe

tankwhiletheengineisrunningorhot.

–Ifyouspillfuel,donotattempttostartthe

engine.Avoidcreatingasourceofignitionuntil

thefuelvaporshavedissipated.

–Storefuelinanapprovedcontainerandkeep

itoutofthereachofchildren.

•Fuelisharmfulorfatalifswallowed.Long-term

exposuretovaporscancauseseriousinjuryand

illness.

–Avoidprolongedbreathingofvapors.

–Keepyourhandsandfaceawayfromthe

nozzleandthefuel-tankopening.

–Keepfuelawayfromyoureyesandskin.

FillingtheFuelTank

•Forbestresults,useonlyclean,fresh,unleaded

gasolinewithanoctaneratingof87orhigher

((R+M)/2ratingmethod).

•Oxygenatedfuelwithupto10%ethanolor15%

MTBEbyvolumeisacceptable.

•Donotuseethanolblendsofgasoline,such

asE15orE85,withmorethan10%ethanolby

volume.Performanceproblemsand/orengine

damagemayresult,whichmaynotbecovered

underwarranty.

•Donotusegasolinecontainingmethanol.

•Donotstorefueleitherinthefueltankorinfuel

containersoverthewinterunlessfuelstabilizer

hasbeenaddedtothefuel.

•Donotaddoiltogasoline.

Fillthefueltankwithfreshunleadedregulargasoline

fromamajorname-brandservicestation(Figure9).

Important:Toreducestartingproblems,add

fuelstabilizertothegasolineallseason.Mixthe

stabilizerwithgasolinelessthan30daysold.

Refertoyourengineowner’smanualforadditional

information.

g230458

Figure9

CheckingtheEngine-OilLevel

ServiceInterval:Beforeeachuseordaily

Important:Iftheoillevelintheengineistoolowortoohighandyouruntheengine,youmaydamage

theengine.

g235721

Figure10

AdjustingtheHandle

Height

Youmayraiseorlowerthehandletoaposition

comfortableforyou.

Rotatethehandlelock,movethehandleto1of3

positions,andlockthehandleintoposition(Figure11).

g007284

Figure11

1.Handlelock2.Handlepositions

AdjustingtheCuttingHeight

WARNING

Adjustingthecuttingheightmaybringyouintocontactwiththemovingblade,causing

seriousinjury.

•Shutofftheengineandwaitforallmovingpartstostop.

•Donotputyourngersunderthehousingwhenadjustingthecuttingheight.

CAUTION

Iftheenginehasbeenrunning,themuferwillbehotandcanseverelyburnyou.

Keepawayfromthehotmufer.

Adjustthecuttingheightasdesired.Setall4wheelstothesameheight.Toraiseandlowerthemachine,

refertoFigure12.

g225876

Figure12

DuringOperation

DuringOperationSafety

GeneralSafety

•Wearappropriateclothing,includingeye

protection;longpants;slip-resistant,substantial

footwear;andhearingprotection.Tiebacklong

hair,securelooseclothing,anddonotwearloose

jewelry.

•Donotoperatethemachinewhileill,tired,or

undertheinuenceofalcoholordrugs.

•Thebladeissharp;contactingthebladecanresult

inseriouspersonalinjury.Shutofftheengine,

removetheignitionkey(electric-startmodelonly),

andwaitforallmovingpartstostopbeforeleaving

theoperatingposition.

•Whenyoureleasetheblade-controlbar,the

engineshouldshutoffandthebladeshouldstop

within3seconds.Ifnot,stopusingyourmachine

immediatelyandcontactanAuthorizedService

Dealer.

•Keepbystanders,especiallysmallchildren,outof

theoperatingarea.Stopthemachineifanyone

entersthearea.

•Alwayslookdownandbehindyoubeforemoving

themachineinreverse.

•Operatethemachineonlyingoodvisibilityand

appropriateweatherconditions.Donotoperate

themachinewhenthereistheriskoflighting.

•Wetgrassorleavescancauseseriousinjuryif

youslipandcontacttheblade.Avoidmowingin

wetconditions.

•Useextremecarewhenapproachingblind

corners,shrubs,trees,orotherobjectsthatmay

blockyourview.

•Watchforholes,ruts,bumps,rocks,orother

hiddenobjects.Uneventerraincouldcausethe

machinetooverturnorcauseyoutoloseyour

balanceorfooting.

•Ifthemachinestrikesanobjectorstartstovibrate,

immediatelyshutofftheengine,removethekey

(ifequipped),waitforallmovingpartstostop,and

disconnectthewirefromthesparkplugbefore

examiningthemachinefordamage.Makeall

necessaryrepairsbeforeresumingoperation.

•Beforeleavingtheoperatingposition,shutoff

theengine,removetheignitionkey(electric-start

modelonly),andwaitforallmovingpartstostop.

•Iftheenginehasbeenrunningthemuferwillbe

hotandcanseverelyburnyou.Keepawayfrom

thehotmufer.

•Checkthegrasscatchercomponentsand

thedischargechutefrequentlyforanywear

ordeteriorationandreplacethemwiththe

manufacturer'srecommendedpartswhen

necessary.

•Useaccessoriesandattachmentsapprovedby

TheT oro®Companyonly.

SlopeSafety

•Mowacrossthefaceofslopes;neverupand

down.Useextremecautionwhenchanging

directiononslopes.

•Donotmowonexcessivelysteepslopes.Poor

footingcouldcauseaslip-and-fallaccident.

•Mowwithcautionneardrop-offs,ditches,or

embankments.

StartingtheEngine

1.Pulltheblade-controlbartothehandleandholdit(AofFigure13).

2.Pulltherecoil-starthandle(BofFigure13)lightlyuntilyoufeelresistance,thenpullitsharply,andallowit

toreturntotheropeguideonthehandleslowly.

g231913

Figure13

Note:Ifthemachinedoesnotstartafterseveralattempts,contactanAuthorizedServiceDealer.

UsingtheSelf-PropelDrive

Tooperatetheself-propeldrive,simplywalkwithyour

handsontheupperhandleandyourelbowsatyour

sides,andthemachinewillautomaticallykeeppace

withyou(Figure14).

g003221

Figure14

Note:Ifthemachinedoesnotfreelyrollbackward

afterself-propelling,stopwalking,holdyourhands

inplace,andallowthemachinetorollacoupleof

centimeters(inches)forwardtodisengagethewheel

drive.Youcanalsotryreachingjustundertheupper

handletothemetalhandleandpushingthemachine

forwardacoupleofcentimeters(inches).Ifthe

machinestilldoesnotrollbackwardeasily,contactan

AuthorizedServiceDealer.

ShuttingOfftheEngine

ServiceInterval:Beforeeachuseordaily

Toshutofftheengine,releasetheblade-controlbar.

Important:Whenyoureleasetheblade-control

bar,boththeengineandbladeshouldstopwithin

3seconds.Iftheydonotstopproperly,stop

usingyourmachineimmediatelyandcontactan

AuthorizedServiceDealer.

RecyclingtheClippings

Yourmachinecomesfromthefactoryreadytorecyclethegrassandleafclippingsbackintothelawn.

Iftheside-dischargechuteisonthemachine,removeitandlocktheside-dischargedoor;refertoRemovingthe

Side-DischargeChute(page18)beforerecyclingtheclippings.

Important:Ensurethattherearplugislockedinplace.Tolocktheplug,raisethereardoor,rmly

pushthepluginuntilitsnapsintoplacebehindthetabs(AofFigure15),androtatetheleveron

theplugtotheleft(BofFigure15).

g239445

Figure15

Note:T ounlocktherearplug,rotatetheleverontheplugtotheright(Figure16).

BaggingtheClippings

Usethegrassbagwhenyouwanttocollectgrassandleafclippingsfromthelawn.

Iftheside-dischargechuteisonthemachine,removeitandlocktheside-dischargedeector;refertoRemoving

theSide-DischargeChute(page18).

InstallingtheGrassBag

1.Routethestarterropearoundthelower-ropeguide(AofFigure16).

Note:Thelower-ropeguidereleasesthestarterropewhenyoupulltherecoil-starthandle.

2.Raiseandholdupthereardeectorandpullouttherearplug(BofFigure16).

3.Pullouttherearplug(CofFigure16).

4.Hangtheupperfrontedgeofthebagfromthegrass-bagpinsonthenotchesofthehandlebrackets

(DofFigure16).

5.Lowerthereardeector.

g231915

Figure16

RemovingtheGrassBag

1.Routethestarterropearoundthelower-ropeguide(AofFigure17).

Note:Thelower-ropeguidereleasesthestarterropewhenyoupulltherecoil-starthandle.

2.Raiseandholdupthereardeectorandliftthegrassbagupbythehandleoffthenotchesofthehandle

brackets(BofFigure17.

3.Installtherearplug(CofFigure17).

Important:Ensurethattherearplugislockedinplace.Tolocktheplug,rmlypushtheplugin

untilitsnapsintoplacebehindthetabs,androtatetheleverontheplugtotheleft(DofFigure17).

Note:T ounlocktheplug,rotatetheleverontheplugtotheright.

4.Lowerthereardeector.

g231916

Figure17

DischargingtheClippings

Side-dischargetheclippingswhencuttingverytallgrass.

WARNING

Thebladeissharp;contactingthebladecanresultinseriouspersonalinjury.

Shutofftheengineandwaitforallmovingpartstostopbeforeleavingtheoperatingposition.

Side-DischargingtheClippings

Ifthebagisonthemachine,removeitandinserttherearplug;refertoRemovingtheGrassBag(page17).

Important:Ensurethattherearplugislockedinplace.Tolocktheplug,raisethereardeector

(Figure18),rmlypushthepluginuntilitsnapsintoplacebehindthetabs,androtatetheleveronthe

plugtotheleft(Figure18).

g231918

Figure18

Note:T ounlocktheplug,rotatetheleverontheplugtotheright.

InstallingtheSide-DischargeChute

1.Unlocktheside-dischargedeector(AofFigure19).

2.Liftopentheside-dischargedeector(BofFigure19).

3.Installtheside-dischargechuteandclosethedeectorontothechute(B,C,andDofFigure19).

g231920

Figure19

RemovingtheSide-DischargeChute

Toremovetheside-dischargechute,reversethestepsabove.

Important:Locktheside-dischargedeectorafteryoucloseit(Figure20).

g231921

Figure20

OperatingTips

GeneralMowingTips

•Inspecttheareawhereyouwillusethemachine

andremoveallobjectsthatthemachinecould

throw.

•Avoidstrikingsolidobjectswiththeblade.Never

deliberatelymowoveranyobject.

•Ifthemachinestrikesanobjectorstartstovibrate,

immediatelyshutofftheengine,removethekey

(ifequipped),disconnectthewirefromthespark

plug,andexaminethemachinefordamage.

•Forbestperformance,installanewbladebefore

thecuttingseasonbegins.

•ReplacethebladewhennecessarywithaToro

replacementblade.

CuttingGrass

•Cutonlyaboutathirdofthegrassbladeatatime.

Donotcutbelow51mm(2inches)unlessthe

grassissparseoritislatefallwhengrassgrowth

beginstoslowdown.

•Whencuttinggrassover15cm(6inches)tall,

mowatthehighestcuttingheightsettingandwalk

slower;thenmowagainatalowersettingforthe

bestlawnappearance.Ifthegrassistoolong,the

machinemayplugandcausetheenginetostall.

•Wetgrassandleavestendtoclumpontheyard

andcancausethemachinetoplugortheengine

tostall.Avoidmowinginwetconditions.

•Beawareofapotentialrehazardinverydry

conditions,followalllocalrewarnings,andkeep

themachinefreeofdrygrassandleafdebris.

•Alternatethemowingdirection.Thishelps

dispersetheclippingsoverthelawnforeven

fertilization.

•Ifthenishedlawnappearanceisunsatisfactory,

try1ormoreofthefollowing:

–Replacethebladeorhaveitsharpened.

–Walkataslowerpacewhilemowing.

–Raisethecuttingheightonyourmachine.

–Cutthegrassmorefrequently.

–Overlapcuttingswathsinsteadofcuttingafull

swathwitheachpass.

CuttingLeaves

•Aftercuttingthelawn,ensurethathalfofthelawn

showsthroughthecutleafcover.Youmayneed

tomakemorethanasinglepassovertheleaves.

•Iftherearemorethan13cm(5inches)ofleaves

onthelawn,mowatahighercuttingheightand

thenagainatthedesiredcuttingheight.

•Slowdownyourmowingspeedifthemachine

doesnotcuttheleavesnelyenough.

AfterOperation

AfterOperationSafety

GeneralSafety

•Cleangrassanddebrisfromthemachinetohelp

preventres.Cleanupoilorfuelspills.

•Allowtheenginetocoolbeforestoringthemachine

inanyenclosure.

•Neverstorethemachineorfuelcontainerwhere

thereisanopename,spark,orpilotlight,such

asonawaterheateroronotherappliances.

HaulingSafety

•Removetheignitionkey(ifequipped)before

loadingthemachineforhauling.

•Usecarewhenloadingorunloadingthemachine.

•Securethemachinefromrolling.

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Toro Super Recycler Lawn Mower User manual

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