Toro 121-4016, Hanger Bracket Upgrade Kit, 2011-2012 XLS Lawn Tractor Installation guide

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FormNo.3373-165RevB
HangerBracketUpgradeKit
2011-2012XLSLawnTractor
ModelNo.121-4016
InstallationInstructions
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
Description
Qty.
Use
Hangerbracket,leftrear
1
Hangerbracket,rightrear1
Decksupportbracket2
Clevispin
2
Cotterpin
2
Shoulderbolt
2
Locknut2
Flatwasher2
Installthekit.
InstallingtheKit
1.Stoptheengine,waitforallmovingpartstostop,
andremovetheignitionkey.
2.Removethemowerdeckasdescribedinyour
Operator'sManual.
3.Removetheexistinghangerbracketsfromthedeck
brackets(
Figure1).
G018234
2
2
1
1
Figure1
1.Hangerbracket2.Deckbracket
Note:Savethehardwareforinstallingthenew
hangerbrackets.
4.ForModel71254only:Ifyouhavea38-inchmower
deck(formodel71254),youmustremovepartofthe
rearleft-handdeckbracketsothatthenewhanger
bracketwilltandallowthemowerdecktoberaised
orloweredfreely.Dothefollowingsteps:
A.Toaidinremovingmaterialfromtherear
left-handdeckbracket,drilla1/2-inch(13mm)
holeinthebracketatthelocationshownin
Figure2.
G018235
1
2
3
4
5
Figure2
1.Hangerbracket
4.5/8inch(16mm)
2.2inches(51mm)
5.Materialremoved
3.1/2–inch(13mm)hole
B.Removetheportionoftherearleft-handdeck
bracketasshowninFigure2.
©2012—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
Note:Fileawaysharpedgesandburrs,and
applyTorotouchuppainttoanyareaswherebare
metalhasbeenexposed.
5.Installthenewhangerbracketsonthedeckbrackets
asshownin
Figure3andFigure4.
1
2
3
4
3
4
G018236
Figure3
Rearright-handsideshownfromtheleftside
1.Hangerbracket
3.Carriagebolt(existing)
2.Deckbracket
4.Nut(existing)
G018237
1
2
3
4
5
1
3
Figure4
Rearleft-handsideshownfromtherear
1.Nut(existing)
4.Deckbracket
2.Eccentric5.Hangerbracket
3.Carriagebolt(existing)
6.Installadecksupportbracketoneachhangerbracket
withashoulderboltandalocknut(Figure5).
Note:Installtheshoulderboltthroughtheupper
holeineachhangerbracket(Figure5).
G018238
1
2
3
4
5
7
6
Figure5
Rearright-handsideshown
1.Locknut
5.Shoulderbolt
2.Carriagebolt(existing)
6.Flatwasher
3.Clevispin7.Cotterpin
4.Decksupportbracket
7.Afterhangingthehangerbracketsontherearliftrod,
installtheopenendofeachdecksupportbracketto
thehangerbracketwithaclevispin,aatwasher,
andacotterpin(
Figure5andFigure6).
2
G018239
1
2
3
4
Figure6
Rearliftrodnotshown
1.Decksupportbracket
3.Cotterpin
2.Flatwasher
4.Clevispin
8.Installthemowingdeckandadjustboththe
side-to-sidelevelandthefront-to-rearbladeslope.
SeethechapteronBladeMaintenanceinthe
Operator’sManualforthefollowingprocedures:
InstallingtheMower,LevelingtheMowerfrom
Side-to-Side,andAdjustingtheFront-to-RearBlade
Slope.
3
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