York VRF EconoFresh Kit Indoor Unit User manual

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User manual

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ENGINEERING MANUAL
INVERTER-DRIVEN MULTI-SPLIT SYSTEM
HEAT PUMP AIR CONDITIONERS
Engineering Manual
TC-16004
Technical Catalog for Outdoor Unit
< Indoor Units >
●Ducted Medium Static (EconoFresh) Type
(H,Y,C)IDM030B21E
(H,Y,C)IDM036B21E
(H,Y,C)IDM048B21E
with EF-456NE
TC-16004-rev.2
i
IMPORTANT NOTICE AND SAFETY SUMMARY
1. Introduction
2. Important Safety Instructions
This manual should be considered as a permanent part of the air conditioning equipment and should
remain with the air conditioning equipment.
(Transportation/Installation Work) > (Refrigerant Piping Work) > (Electrical Wiring Work) > (Ref. Charge Work) > (Test
Run) > (User)
This Engineering Manual concentrates on heat pump air conditioning units. Read this manual carefully
before performing installations or operations.
Signal Words
Indicates a hazardous situation that, if not avoided, could result in death or
serious injury.
Indicates a hazardous situation that, if not avoided, could result in minor or
moderate injury.
Indicates information considered important, but not hazard-related
(for example, messages relating to property damage).
General Precautions
To reduce the risk of serious injury or death, read these instructions
thoroughly and follow all warnings or cautions included in all manuals that
accompanied the product and are attached to the unit. Refer back to these
instructions as needed.
This system should be installed by personnel certied by Johnson Controls, Inc. Personnel must be
qualied according to local, state and national building and safety codes and regulations. Incorrect
installation could cause leaks, electric shock, re or explosion. In areas where Seismic ‘’Performance
requirements are specied, the appropriate measures should be taken during installation to guard
against possible damage or injury that might occur in an earthquake if the unit is not installed
correctly, injuries may occur due to a falling unit.
Use appropriate Personal Protective Equipment (PPE), such as gloves and protective goggles and,
where appropriate, have a gas mask nearby. Also use electrical protection equipment and tools
suited for electrical operation purposes. Keep a quenching cloth and a re extinguisher nearby during
brazing. Use care in handling, rigging, and setting of bulky equipment.
When transporting, be careful when picking up, moving and mounting these units. Although the
unit may be packed using plastic straps, do not use them for transporting the unit from one location
to another. Do not stand on or put any material on the unit. Get a partner to help, and bend with
your knees when lifting to reduce strain on your back. Sharp edges or thin aluminum ns on the air
conditioner can cut ngers, so wear protective gloves.
Do not touch or adjust any safety devices inside the indoor or outdoor units. All safety features,
disengagement, and interlocks must be in place and functioning correctly before the equipment is
put into operation. If these devices are improperly adjusted or tampered with in any way, a serious
accident can occur. Never bypass or jump-out any safety device or switch.
Johnson Controls will not assume any liability for injuries or damage caused by not following steps
outlined or described in this manual. Unauthorized modications to Johnson Controls products are
prohibited as they…
May create hazards which could result in death, serious injury or equipment damage.
Will void product warranties.
May invalidate product regulatory certications.
May violate OSHA standards.
ii
TC-16004-rev.2
Take the following precautions to reduce the risk of property damage.
Be careful that moisture, dust, or variant refrigerant compounds not enter the refrigerant cycle during
installation work. Foreign matter could damage internal components or cause blockages.
If air lters are required on this unit, do not operate the unit without the air lter set in place. If the air
lter is not installed, dust may accumulate and breakdown may result.
Do not install this unit in any place where silicon gases can coalesce. If the silicon gas molecules
attach themselves to the surface of the heat exchanger, the nned surfaces will repel water. As a
result, any amount of drainage moisture condensate can overow from the drain condensate pan and
could run inside of the electrical box, possibly causing electrical failures.
When installing the unit in a hospital or other facility where electromagnetic waves are generated
from nearby medical and/or electronic devices, be prepared for noise and electronic interference
Electromagnetic Interference (EMI). Do not install where the waves can directly radiate into the
electrical box, controller cable, or controller. Inverters, appliances, high-frequency medical equipment,
and radio communications equipment may cause the unit to malfunction. The operation of the unit
may also adversely affect these same devices. Install the unit at least 10 ft. (approximately 3m) away
from such devices.
When a wireless controller is used, locate at a distance of at least 3.3 ft. (approximately 1m) between
the indoor unit and electric lighting. If not, the receiver part of the unit may have difculty receiving
operation commands.
Do not install the unit in any location where animals and plants can come into direct contact with the
outlet air stream. Exposure could adversely affect the animals and plants.
Do not install the unit with any downward slope to the side of the drain boss. If you do, you may have
drain water owing back which may cause leaks.
Be sure the drain hose discharges water properly. If connected incorrectly, it may cause leaks.
Do not install the unit in any place where oil can seep onto the units, such as table or seating areas in
restaurants, and so forth. For these locations or social venues, use specialized units with oil-resistant
features built into them. In addition, use a specialized ceiling fan designed for restaurant use. These
specialized oil-resistant units can be ordered for such applications. However, in places where large
quantities of oil can splash onto the unit, such as a factory, even the specialized units cannot be used.
These products should not be installed in such locations.
If the wired controller is installed in a location where electromagnetic radiation is generated, make
sure that the wired controller is shielded and cables are sleeved inside conduit tubing.
If there is a source of electrical interference near the power source, install noise suppression
equipment (lter).
During the test run, check the unit’s operation temperature. If the unit is used in an environment
where the temperature exceeds the operation boundary, it may cause severe damage. Check the
operational temperature boundary in the manual. If there is no specied temperature, use the unit
within the operational temperature boundary of 35 to 104°F (0 to 40°C).
Read installation and appropriate user manuals for connection with PC or peripheral devices. If a
warning window appears on the PC, the product stops, does not work properly or works intermittently,
immediately stop using the equipment.
TC-16004-rev.2
iii
Installation Precautions
To reduce the risk of serious injury or death, the following installation
precautions must be followed.
When installing the unit into…
A wall: Make sure the wall is strong enough to hold the unit’s weight. It may be necessary to
construct a strong wood or metal frame to provide added support.
A room: Properly insulate any refrigerant tubing run inside a room to prevent “sweating” that can
cause dripping and water damage to wall and oors.
Damp or uneven areas: Use a raised concrete pad or concrete blocks to provide a solid, level
foundation for the unit to prevent water damage and abnormal vibration.
An area with high winds: Securely anchor the outdoor unit down with bolts and a metal frame.
Provide a suitable air bafe.
A snowy area (only for Heat Pump Model): Install the outdoor unit on a raised platform that is
higher than drifting snow. Provide snow vents.
If the remote sensors are not used with this controller, then do not install this controller…
in a room where there is no thermostat.
where the unit is exposed to direct sunshine or direct light.
where the unit will be in close proximity to a heat source.
where hot/cold air from the outdoors, or a draft from elsewhere (such as air vents, diffusers or
grilles) can affect air circulation.
in areas with poor air circulation and ventilation.
Do not install the unit in the following places. Doing so can result in an explosion, re, deformation,
corrosion, or product failure.
Explosive or ammable atmosphere.
Where re, oil, steam, or powder can directly enter the unit, such as in close proximity or directly
above a kitchen stove.
Where oil (including machinery oil) may be present.
Where corrosive gases such as chlorine, bromine, or sulde can accumulate, such as near a hot
tub or hot spring.
Where dense, salt-laden airow is heavy, such as in coastal regions.
Where the air quality is of high acidity.
Where harmful gases can be generated from decomposition.
Do not position the drain pipe for the indoor unit near any sanitary sewers where corrosive gases
may be present. If you do, toxic gases can seep into breathable air spaces and can cause respiratory
injuries. If the drainpipe is installed incorrectly, water leakage and damage to the ceiling, oor,
furniture, or other possessions may result. If condensate piping becomes clogged, moisture can back
up and can drip from the indoor unit. Do not install the indoor unit where such dripping can cause
moisture damage or uneven locations: Use a raised concrete pad or concrete blocks to provide a
solid, level foundation for the unit to prevent water damage and abnormal vibration.
Before performing any brazing work, be sure that there are no ammable materials or open ames
nearby.
Perform a test run to ensure normal operation. Safety guards, shields, barriers, covers, and protective
devices must be in place while the compressor/unit is operating. During the test run, keep ngers and
clothing away from any moving parts.
Clean up the site when nished, remembering to check that no metal scraps or bits of wiring have
been left inside the unit being installed.
During transportation, do not allow the backrest of the forklift make contact with the unit, otherwise,
it may cause damage to the heat exchanger and also may cause injury when stopped or started
suddenly.
Remove gas inside the closing pipe when the brazing work is performed. If the brazing ller metal is
melted with remaining gas inside, the pipes will be blown off and it may cause injury.
Be sure to use nitrogen gas for an airtight test. If other gases such as oxygen gas, acetylene gas or
uorocarbon gas are accidentally used, it may cause explosion or gas intoxication.
After installation work for the system has been completed, explain the “Safety Precautions,” the proper use
and maintenance of the unit to the customer according to the information in all manuals that came with the
system. All manuals and warranty information must be given to the user or left near the Indoor Unit.
iv
TC-16004-rev.2
Refrigerant Precautions
To reduce the risk of serious injury or death, the following refrigerant
precautions must be followed.
As originally manufactured, this unit contains refrigerant installed by Johnson Controls. Johnson
Controls uses only refrigerants that have been approved for use in the unit’s intended home country
or market. Johnson Controls distributors similarly are only authorized to provide refrigerants that
have been approved for use in the countries or markets they serve. The refrigerant used in this unit
is identied on the unit’s faceplate and/or in the associated manuals. Any additions of refrigerant into
this unit must comply with the country’s requirements with regard to refrigerant use and should be
obtained from Johnson Controls distributors. Use of any non-approved refrigerant substitutes will void
the warranty and will increase the potential risk of injury or death.
If installed in a small room, take measures to prevent the refrigerant from exceeding the maximum
allowable concentration in the event that refrigerant gases should escape. Refrigerant gases can
cause asphyxiation (0.026 lbs/ft
3
(0.42 kg/m
3
) based on ISO 5149 for R410A). Consult with your
distributor for countermeasures (ventilation system and so on). If refrigerant gas has leaked during the
installation work, ventilate the room immediately.
Check the design pressure for this product is 601 psi (4.15MPa). The pressure of the refrigerant
R410A is 1.4 times higher than that of the refrigerant R22. Therefore, the refrigerant piping for
R410A shall be thicker than that for R22. Make sure to use the specied refrigerant piping. If not, the
refrigerant piping may rapture due to an excessive refrigerant pressure. Besides, pay attention to
the piping thickness when using copper refrigerant piping. The thickness of copper refrigerant piping
differs depending on its material.
The refrigerant R410A is adopted. The refrigerant oil tends to be affected by foreign matters such
as moisture, oxide lm, (or fat). Perform the installation work with care to prevent moisture, dust, or
different refrigerant from entering the refrigerant cycle. Foreign matter can be introduced into the cycle
from such parts as expansion valve and the operation may be unavailable.
To avoid the possibility of different refrigerant or refrigerant oil being introduced into the cycle, the
sizes of the charging connections have been changed from R407C type and R22 type. It is necessary
to prepare the appropriate tools before performing installation work.
Use refrigerant pipes and joints which are approved for use with R410A.
A compressor/unit comprises a pressurized system. Never loosen threaded joints while the system is
under pressure and never open pressurized system parts.
Before installation is complete, make sure that the refrigerant leak test has been performed. If
refrigerant gases escape into the air, turn OFF the main switch, extinguish any open ames and
contact your service contractor. Refrigerant (Fluorocarbon) for this unit is odorless. If the refrigerant
should leak and come into contact with open ames, toxic gas could be generated. Also, because the
uorocarbons are heavier than air, they settle to the oor, which could cause asphyxiation.
When installing the unit, and connecting refrigerant piping, keep all piping runs as short as
possible, and make sure to securely connect the refrigerant piping before the compressor starts
operating. If the refrigerant piping is not connected and the compressor activates with the stop
valve opened, the refrigerant cycle will become subjected to extremely high pressure, which can
cause an explosion or re.
Tighten the are nut with a torque wrench in the specied manner. Do not apply excessive force to the
are nut when tightening. If you do, the are nut can crack and refrigerant leakage may occur.
When maintaining, relocating, and disposing of the unit, dismantle the refrigerant piping after the
compressor stops.
When pipes are removed out from under the piping cover, after the insulation work is completed,
cover the gap between the piping cover and pipes by a packing (eld-supplied). If the gap is not
covered, the unit may be damaged if snow, rain water or small animals enter the unit.
Do not apply an excessive force to the spindle valve at the end of opening. Otherwise, the spindle
valve ies out due to refrigerant pressure. At the test run, fully open the gas and liquid valves,
otherwise, these devices will be damaged. (It is closed before shipment.)
If the arrangement for outdoor units is incorrect, it may cause owback of the refrigerant and result in
failure of the outdoor unit.
The refrigerant system may be damaged if the slope of the piping connection kit exceeds +15
o
.
TC-16004-rev.2
v
Electrical Precautions
Take the following precautions to reduce the risk of electric shock, re or
explosion resulting in serious injury or death.
Highly dangerous electrical voltages are used in this system. Carefully refer to the wiring diagram
and these instructions when wiring. Improper connections and inadequate grounding can cause
serious injury or death.
Perform all electrical work in strict accordance with this installation and maintenance manual and all
the relevant regulatory standards.
Before servicing, open and tag all disconnect switches. Never assume electrical power is
disconnected. Check with meter and equipment.
Only use electrical protection equipment and tools suited for this installation.
Insulate a wired controller against moisture and temperature extremes.
Use specied cables between units.
The new air conditioner may not function normally in the following instances:
If electrical power for the new air conditioner is supplied from the same transformer as the device*
referred to below.
If the power source cables for this device* and the new air conditioner unit are located in close
proximity to each other.
Device*: (Example): A lift, container crane, rectier for electric railway, inverter power device,
arc furnace, electric furnace, large-sized induction motor and large-sized switch.
Regarding the cases mentioned above, surge voltage may be inducted into the power supply
cables for the packaged air conditioner due to a rapid change in power consumption of the device
and an activation of a switch.
Check eld regulations and standards before performing electrical work in order to protect the
power supply for the new air conditioner unit.
Communication cabling shall be a minimum of AWG18 (0.82mm
2
), 2-Conductor, Stranded Copper.
Shielded cable must be considered for applications and routing in areas of high EMI and other
sources of potentially excessive electrical noise to reduce the potential for communication errors.
When shielded cabling is applied, proper bonding and termination of the cable shield is required
as per Johnson Controls guidelines. Plenum and riser ratings for communication cables must be
considered per application and local code requirements.
The polarity of the input terminals is important, so be sure to match the polarity when using contacts
that have polarity.
Use an exclusive power supply for the air conditioner at the unit’s rated voltage.
Highly dangerous electrical voltages may be used in this system. Carefully refer to the wiring diagram
and these instructions when wiring. Improper connections and inadequate grounding can cause
serious injury or death.
Before installing the controller or remote devices, ensure that the indoor and outdoor unit operation
has been stopped. Further, be sure to wait at least ve minutes before turning off the main power
switch to the indoor or outdoor units. Otherwise, water leakage or electrical breakdown may result.
Do not open the service cover or access panel to the indoor or outdoor units without turning OFF the
main power supply. Before connecting or servicing the controller or cables to indoor or outdoor units,
open and tag all disconnect switches. Never assume electrical power is disconnected. Check with a
meter and equipment.
This equipment can be installed with a Ground Fault Circuit Breaker (GFCI), which is a recognized
measure for added protection to a properly grounded unit. Install appropriate sized breakers / fuses
/ overcurrent protection switches, and wiring in accordance with local, state and NEC codes and
requirements. The equipment installer is responsible for understanding and abiding by applicable
codes and requirements.
vi
TC-16004-rev.2
- CONTENTS -
1. General Information (Features) .................................................................................................................. 1-1
2. Ducted Medium Static (EconoFresh) Type ................................................................................................ 2-1
2.1 Unit Nomenclature ............................................................................................................................. 2-1
2.2 Line-up .............................................................................................................................................. 2-1
2.3 General Data ..................................................................................................................................... 2-2
2.4 Dimensional Data .............................................................................................................................. 2-3
2.5 Structure ............................................................................................................................................ 2-4
2.6 Component Data ............................................................................................................................... 2-5
2.7 Operation Space ............................................................................................................................... 2-6
2.8 Sensible Heat Factor (SHF) .............................................................................................................. 2-6
2.9 Combinations of Outdoor Units and Indoor Units .............................................................................. 2-7
2.10 Damper Minimum Setting (Optional Function d7) ............................................................................. 2-7
2.11 Working Range .................................................................................................................................. 2-8
2.12 Fan Performance ............................................................................................................................... 2-10
2.13 Electrical Data ................................................................................................................................... 2-11
2.14 Sound Data ....................................................................................................................................... 2-12
2.15 Control System .................................................................................................................................. 2-13
2.15.1 Refrigerant System .................................................................................................................. 2-13
2.15.2 Standard Operation Sequence ................................................................................................ 2-14
2.15.3 Safety and Control Device Setting ........................................................................................... 2-17
2.15.4 Wiring Diagram ........................................................................................................................ 2-18
IMPORTANT NOTICE AND SAFETY SUMMARY ......................................................................................... i
1. Introduction ................................................................................................................................................ i
2. Important Safety Instructions ..................................................................................................................... i
TC-16004-rev.2
vii
- CONTENTS -
3. Optional Parts ............................................................................................................................................ 3-1
3.1 Line Up .............................................................................................................................................. 3-1
3.2 Optional Air Filter: KW-PP456E ........................................................................................................ 3-2
3.2.1 Procedures .............................................................................................................................. 3-2
3.2.2 Service and Maintenance ........................................................................................................ 3-2
3.3 Infrared (IR) Receiver Kit: CWDIRK01 .............................................................................................. 3-3
3.3.1 Specications ........................................................................................................................... 3-3
3.3.2 Dimensions .............................................................................................................................. 3-3
3.3.3 Applicable Models .................................................................................................................... 3-3
3.3.4 Accessories / Options .............................................................................................................. 3-4
3.3.5 Installation ................................................................................................................................ 3-4
3.3.6 Electrical Wiring ....................................................................................................................... 3-7
3.3.7 Setting DIP Switches on Indoor Unit Side ............................................................................... 3-7
3.3.8 Setting DIP Switch on IR Receiver Kit Side ............................................................................. 3-8
3.3.9 Identifying Indoor Units Installed in a Side-by-Side Operation ................................................ 3-9
3.3.10 Simultaneous Operation .......................................................................................................... 3-10
3.3.11 Test Run by Wireless Controller (CIR01) ................................................................................. 3-12
3.3.12 Alarm Indication ....................................................................................................................... 3-12
3.4 3P Connector Cable: PCC-1A ........................................................................................................... 3-13
3.5 Remote Sensor: THM-R2A ................................................................................................................ 3-13
3.6 Relay and 3 Pin Connector Kit: PSC-5RA ......................................................................................... 3-14
4. Selection Data ............................................................................................................................................ 4-1
4.1 Selection Guide ................................................................................................................................. 4-1
4.2 Capacity Table ................................................................................................................................... 4-1
4.2.1 Cooling Capacity ...................................................................................................................... 4-1
4.2.2 Heating Capacity ..................................................................................................................... 4-2
FEATURES
TC-16004-rev.2
1-1
VRF Air Conditioners
Johnson Controls proudly introduces new Variable Refrigerant Flow (VRF) air conditioners, a highly-efcient
and reliable air-conditioning system. Recently, increased numbers of buildings are requiring "intelligent"
facilities that include communication networks, ofce automation, and a comfortable environment. In
particular, a comfortable environment is becoming more of a year-around requirement in ofce buildings.
The VRF multi-split system air conditioner meets these requirements. The proven combination of the scroll
compressor and inverter provides the best air conditioning for small and medium ofce buildings.
VRF System
Johnson Controls has developed the VRF system with its customers in mind.
This system, which is unique in the world, allows the interconnection of indoor units for all our VRF air
conditioners.
This system provides the consumer with greater exibility for installation, which means that the air-
conditioning systems will integrate better within complex facility structures.
1. General Information (Features)
Wide Range Line-up
Indoor Unit Type
Capacity (MBH)
6 8 12 15 18 24 30 36 48
Ducted Medium Static (EconoFresh) (H,Y,C)IDM_B21E
: Available
Table 1.1 Indoor Unit Type List
Ducted Medium Static (EconoFresh) Type Models
(H,Y,C)IDM030B21E, (H,Y,C)IDM036B21E and (H,Y,C)IDM048B21E with EF-456NE
Improvement of Energy-Saving
Air renewal has a downside of increased energy consumption. These models save energy while renewing
room air and reducing levels of CO
2
while also eliminating unpleasant smells, smoke and pollution.
(1) Supplies fresh new air into the room while keeping the correct indoor temperature, and also provides
natural cooling for increased energy saving (reducing energy consumption).
(2) Allows inow of fresh air into the room through the indoor unit, even when the thermostat is switched
off (Thermo-OFF*). Depending on the supply air and outlet air temperatures, this unit works like an
intelligent system, controlling the air ow by modifying the position of the damper.
NOTE:
Thermo-On: The outdoor unit and some indoor units are running.
Thermo-OFF: The outdoor unit and some indoor units stay on, but don’t run.
(3) Effectively increases the installation performance when the outdoor temperature is lower than the
room temperature (in cooling mode), allowing the inlet of fresh air and cooling to the set temperature
without activating the outdoor unit. For example, it can supply up to 100% of fresh air and is able to
provide “natural cooling” through a damper when the outdoor temperature is lower than the set indoor
temperature (in cooling mode), leading to signicant energy savings particularly in spring and autumn.
(4) EconoFresh can operate with CO
2
or enthalpy sensors to control the air quality in the room.
NOTE:
The enthalpy sensor and CO
2
gas sensor cannot be installed together.
The enthalpy sensor and CO
2
gas sensor have no effect on the EconoFresh operation when the All
Fresh process is activated.
FEATURES
1-2
TC-16004-rev.2
Damper Control
The EconoFresh kit is equipped with an outdoor air damper control mechanism, and the system provides
various operation modes, such as free cooling, all fresh, in cooling and heating mode.
A micro-computer controls the angle of the damper according to air temperatures to adjust the fresh air
ow, thus keeping the room temperature constant with excellent comfort.
Selectable Minimum Damper Opening
The minimum opening for fresh outdoor air damper is selectable through the wired controller (d7 optional
function setting). This allows establishing a minimum air volume renewal in the room.
Control Box
Suspension Bracket
Return Air Inlet
Damper
Outdoor Air Inlet
Supply Air Outlet
FEATURES
TC-16004-rev.2
1-3
Standard and All Fresh Process Modes
Two different process modes are selectable:
(1) Standard Process
Standard Process in Cooling Mode
In a situation where the outdoor ambient temperature is lower than 66
o
F (19
o
C), the compressor stops and
the indoor temperature is cooled down with an intake of outdoor fresh cold air controlled by the damper.
The minimum guaranteed fresh air intake can be set through the d7 setting (7% or more of the total outlet
air).
Cooling Economizer
An energy saving control is adopted which uses fresh cold air from the outdoors for cooling the
intermediate seasons. The compressor is not used during this control, which results in outstanding
energy saving.
Three Different Economizer Cooling Controls
In order to optimize energy savings, EconoFresh can manage three types of control: normal cooling,
outdoor air cooling or fan cooling. Each type is managed according to the outdoor air temperature.
Comfort Control
When Thermo OFF is requested, EconoFresh compares temperatures in order to offer a comfortable
environment in the room. EconoFresh control compares the set temperature (set in the wired controller)
and the inlet air temperature in the Indoor Unit, and requests Thermo ON under certain conditions, in
order to achieve the requested room temperature as soon as possible.
Standard Process in Heating Mode
Depending on the temperature of indoor air return, the damper remains either opened for a minimum
guaranteed intake of fresh air, or fully closed for 10 minutes. After this time, the damper is opened for a
minimum guaranteed intake of fresh air intake; this opening can be set through the d7 setting (7% or more
of the total outlet air).
23
(-5)
39
(4)
66
(19)
109
(43)
o
F
(
o
C)
100%
7%
Outdoor Temperature
Fresh Air
Working Area
14
(-10)
32
(0)
50
(10)
68
(20)
86
(30)
104
(40)
0
50
100
150
200
250
(h/year)
Outdoor Temperature
Time
Example of Temperature Distribution (8:00-21:00)
Compressor not used for Cooling
o
F
(
o
C)
FEATURES
1-4
TC-16004-rev.2
(2) All Fresh Process in Cooling and Heating Mode
This operation mode is very useful for buildings with many tenants, or for public buildings.
Basically, the damper is fully opened (100% fresh air) when activated through the wired controller (E1
optional function setting).
The following parameters are controlled by the All Fresh process in an independent fashion:
* Thermo ON/OFF status
* Damper opening
* Fan speed
Thermo ON/OFF Status
The general principle is that the compressor remains stopped when the outdoor ambient temperature is
lower than 63
o
F (17
o
C) in cooling mode and higher than 75
o
F (24
o
C) in heating mode.
Damper Opening
The damper is set to be either fully open or closed to the minimum opening to ensure an intake of fresh air
(7% or more of the total outlet air, by the d7 setting).
Additionally, the damper is closed to the minimum opening to ensure an intake of fresh air, under certain
temperature combinations.
Fan Speed
The fan speed is adjusted one tap lower when the air outlet temperature...
* rises higher than 68
o
F (20
o
C) in cooling mode
* drops lower than 86
o
F (30
o
C) in heating mode
In the above cases, the fan speed is changed from high to medium, or from medium to low.
The fan speed is adjusted back to fan setting tap when air outlet temperature returns to the following
ranges:
* 59
o
F (15
o
C) or lower in cooling mode
* 95
o
F (35
o
C) or higher in heating mode
Draft Prevention Control
Additionally, while the All Fresh process is activated, the EconoFresh control keeps monitoring and
comparing several temperature parameters. The damper may be closed to the minimum opening to
ensure the intake of fresh air under certain circumstances, and in order to avoid discomfort and unwanted
changes to room temperature due to inlet outdoor air conditions.
This function is active if the outdoor ambient temperature is
* 9
o
F (5
o
C) higher than the setting temperature in cooling thermo-OFF
* 9
o
F (5
o
C) lower than the setting temperature in heating thermo-OFF
100%
7%
39
(4)
o
F
(
o
C)
Outdoor Temperature
Fresh Ai
r
Easy Installation
Equipped with AC drain pump to force condensates up to 33-7/16 inch (850mm) in height in relation to the
unit. The pump is automatically enabled when the accumulated water level is too high.
< 33-7/16 inch
(850mm)
TC-16004-rev.2
2-1
DUCTED MEDIUM STATIC (ECONOFRESH)
2. Ducted Medium Static (EconoFresh) Type
2.1 Unit Nomenclature
Model Descriptions
Example
H I DM 030 B 2 1 E
Nomenclature Description
H = Hitachi Brand
Y = York Brand
C = Coleman Brand
H
Indoor Unit I
Indoor Unit Type
DM = Medium Static
DM
Capacity (MBH) 030
Refrigerant Type
B = R410A
B
Voltage
2 = 208/230Volts - 1Phase - 60Hz
2
1 = 1st Generation 1
E = Economizer Type E
2.2 Line-up
Type
Capacity
Model
RT MBH
Indoor Unit
Ducted Medium Static
(EconoFresh)
2.5 30 (H,Y,C)IDM030B21E
3.0 36 (H,Y,C)IDM036B21E
4.0 48 (H,Y,C)IDM048B21E
2-2
TC-16004-rev.2
DUCTED MEDIUM STATIC (ECONOFRESH)
2.3 General Data
NOTES:
*1. Nominal capacity is based on combinations within the VRF system and the following conditions:
Cooling Operation Conditions Heating Operation Conditions
Indoor Air Inlet Temperature: 80°F DB (26.7°C DB) Indoor Air Inlet Temperature: 70°F DB (21.1°C DB)
67°F WB (19.4°C WB) Outdoor Air Inlet Temperature: 47°F DB (8.3°C DB)
Outdoor Air Inlet Temperature: 95°F DB (35.0°C DB) 43°F WB (6.1°C WB)
Piping Length: 24 ft. 7-3/16 in. (7.5m)
Piping Lift: 0 ft. (0m)
*2. The sound pressure level is based on the following conditions.
4.9 ft. (1.5m) beneath the unit, connection with the EconoFresh Kit, EconoFresh Pressure Mode Setting, damper opening
is OA 50% and RA 50%, at rated airow volume and lter is not used.
The above data was measured in an anechoic chamber so that reected sound should be taken into consideration in the
eld.
*3. The data for external pressure is based on a connection with the EconoFresh Kit (with a damper setting of maximum
pressure drop (damper opening at OA 100%)), EconoFresh Pressure Mode Setting and the lter is not used.
Indoor Unit Type
Model (H,Y,C)IDM030B21E (H,Y,C)IDM036B21E (H,Y,C)IDM048B21E
Indoor Unit Power Supply
Nominal Cooling Capacity *1 Btu/h 48,000
(kW) (14.1)
Nominal Heating Capacity *1 Btu/h 54,000
(kW) (15.8)
dB
Outer Dimensions
Height in. (mm) 10-7/8 (275) 10-7/8 (275) 10-7/8 (275)
Width in. (mm) 58-1/16 (1474) 58-1/16 (1474) 58-1/16 (1474)
Depth in. (mm) 23-5/8 (600) 23-5/8 (600) 23-5/8 (600)
Net Weight lbs (kg) 106 (48) 106 (48) 106 (48)
Refrigerant
Indoor Fan
Air Flow Rate *3 cfm
(Hi-Me-Lo)
(m
3
/min)
External Pressure *3
in.W.G
(Hi-Me-Lo) (Pa)
Refrigerant Piping
Liquid Line in. (mm) 3/8 (9.52) 3/8 (9.52) 3/8 (9.52)
Gas Line in. (mm) 5/8 (15.88) 5/8 (15.88) 5/8 (15.88)
Condensate Drain VP25
OD in. (mm) 1-1/4 (32) 1-1/4 (32) 1-1/4 (32)
ID in. (mm) 1 (25) 1 (25) 1 (25)
Adaptable EconoFresh Kit Model
Outer Dimensions
Height in. (mm)
Width in. (mm)
Depth in. (mm)
Net Weight lbs. (kg)
(35-31-28)
40-36-33
1271-1130-1024
(36-32-29)
0.15-0.11-0.09 0.13-0.11-0.09 0.11-0.10-0.08
1059-953-847
R410A
(30-27-24)
Ducted Medium Static (EconoFresh)
Sound Pressure Level *2
(Overall A Scale)
30,000 36,000
(8.8) (10.5)
34,000 40,000
(10.0) (11.7)
AC 1 Phase, 208/230V, 60Hz
38-35-32 39-35-33
1236-1094-988
EF-456NE
VP25 VP25
(37-27-22) (32-28-22) (27-25-20)
(12.5)
10
55-1/2
12-3/16
28
(254)
(1410)
(270)
TC-16004-rev.2
2-3
DUCTED MEDIUM STATIC (ECONOFRESH)
2.4 Dimensional Data
Unit: inch (mm)
Models: (H,Y,C)IDM030B21E, (H,Y,C)IDM036B21E and (H,Y,C)IDM048B21E
with EconoFresh Kit EF-456NE
NOTE:
Connect the EconoFresh kit directly to the indoor unit.
2-4
TC-16004-rev.2
DUCTED MEDIUM STATIC (ECONOFRESH)
2.5 Structure
Models: (H,Y,C)IDM030B21E, (H,Y,C)IDM036B21E and (H,Y,C)IDM048B21E
with EconoFresh Kit EF-456NE,C
Unit: inch (mm)
Condensate Pan
Electronic Expansion Valve
Condensate Pump
TC-16004-rev.2
2-5
DUCTED MEDIUM STATIC (ECONOFRESH)
2.6 Component Data
Indoor Heat Exchanger and Fan
Tu
b
Material
Outer Diameter φin. (mm) 1/4 (7.0) 1/4 (7.0) 1/4 (7.0)
Rows
Number of Tube/Coil
Fin Material
Pitch in. (mm) 0.071 (1.8) 0.071 (1.8) 0.063 (1.6)
psi (MPa) 601 (4.15) 601 (4.15) 601 (4.15)
ft
2
(
m
2
)
Number/Unit
Outer Diameter φin.
(mm)
Nominal Air Flow cfm
(Hi-Me-Lo)
(
m
3
/min
)
Starting Method
Nominal Output W
Quantity
Insulation Class
7-1/16
3.20
2
Copper Tube
Model (H,Y,C)IDM030B21E (H,Y,C)IDM036B21E (H,Y,C)IDM048B21E
Multi-Pass Cross Finned TubeHeat Exchanger Type
EEE
111
250 250 250
7-1/16
1059-953-847 1236-1094-988 1271-1130-1024
(180) (180)
(30-27-24) (35-31-28) (36-32-29)
Drip-Proof Type Enclosure
DC Motor
(180)
7-1/16
Aluminum
22
111
Multi-Blade Centrifugal Fan
3.20
Indoor Fan Motor
444
Indoor Fan
Number of Coil/Unit
Maximum Operating Pressure
Total Face Area 3.20
(0.30) (0.30) (0.30)
48 48 48
2-6
TC-16004-rev.2
DUCTED MEDIUM STATIC (ECONOFRESH)
2.7 Operation Space
2.8 Sensible Heat Factor (SHF)
Models: (H,Y,C)IDM030B21E, (H,Y,C)IDM036B21E and (H,Y,C)IDM048B21E
with EconoFresh Kit EF-456NE
Model SHF*
(H,Y,C)IDM030B21E 0.83
(H,Y,C)IDM036B21E 0.85
(H,Y,C)IDM048B21E 0.85
NOTE:
SHF is based on combinations within the VRF system and the following conditions:
Cooling Operation Conditions
Indoor Air Inlet Temperature: 80
o
F DB (26.7
o
C DB)
67
o
F WB (19.4
o
C WB)
Outdoor Air Inlet Temperature: 95
o
F DB (35.0
o
C DB)
Piping Length: 24 ft. 7-3/16 in. (7.5m)
Piping Lift: 0 ft. (0m)
Rear Side
≥ 15-3/4
(400)
≥ 39-3/8
Front Side
(5-1/8 (130))
≥ 23-5/8
(600)
≥ 23-5/8
(600)
Electrical Box
Service Access Door
(≥
17-11/16 (450))
If the ceiling board
cannot be found
for servicing,
prepare a service
access door
below the indoor
unit for removing
the indoor unit.
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York VRF EconoFresh Kit Indoor Unit User manual

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