LG TBNC368GSS3 Owner's manual

Category
Mobile air conditioners
Type
Owner's manual

This manual is also suitable for

P/No.:MFL68065202
MFL68065202
TYPE : CEILING CONCEALED DUCT
2 Concealed Duct Air Conditioner
Introduction
Installation of Indoor,
Outdoor Unit
Connecting Pipes to the
Indoor Unit
Connecting Cables
between Indoor Unit and
Outdoor Unit
Air Purging and
Evacuation
External Static Pressure &
air Flow
Checking the Power Cord &
Test Running
Installation Guide at the
Seaside
2 Safety Precautions
8
9
21
Connecting Pipes to the
Outdoor Unit
23
23
Checking the Drainage
24
28
Group Control
30
41
42
43
TABLE OF CONTENTS
To prevent injury to the user or other people and property damage, the following instructions must be followed.
Incorrect operation due to ignoring instruction will cause harm or damage. The seriousness is classied by the
following indications.
Meanings of symbols used in this manual are as shown below.
WARNING
CAUTION
This symbol indicates the possibility of death or serious injury.
This symbol indicates the possibility of injury or damage.
Be sure not to do.
Be sure to follow the instruction.
WARNING
Installation
Do not use a defective or
underrated circuit breaker. Use
this appliance on a dedicated
circuit.
t There is risk of re or electric shock.
For electrical work, contact the
dealer, seller, a qualied
electrician, or an Authorized
Service Center.
t Do not disassemble or repair the product.
There is risk of re or electric shock.
Always ground the product.
t There is risk of re or electric shock.
Install the panel and the cover of
control box securely.
t There is risk of re or electric shock.
Always install a dedicated circuit
and breaker.
t Improper wiring or installation may
cause re or electric shock
Use the correctly rated breaker
or fuse.
t There is risk of re or electric shock.
Safety Precautions
Installation Manual 3
Safety Precautions
Operation
Do not modify or extend the
power cable.
t There is risk of re or electric shock.
Be cautious when unpacking and
installing the product.
t Sharp edges could cause injury. Be
especially careful of the case edges
and the ns on the condenser and
evaporator.
For installation, always contact
the dealer or an Authorized
Service Center.
t There is risk of re, electric shock,
explosion, or injury.
Do not install the product on a
defective installation stand.
t It may cause injury, accident, or
damage to the product.
Be sure the installation area does
not deteriorate with age.
t If the base collapses, the air
conditioner could fall with it,
causing property damage, product
failure, and personal injury.
Do not let the air conditioner run for a
long time when the humidity is very high
and a door or a window is left open.
t Moisture may condense and wet or
damage furniture.
Do not store or use ammable
gas or combustibles near the
product.
t There is risk of re or failure of product.
Take care to ensure that power
cable could not be pulled out
or damaged during operation.
t There is risk of re or
electric shock.
Do not place anything on the
power cable.
t There is risk of re or
electric shock.
Gasolin
4 Concealed Duct Air Conditioner
Safety Precautions
Do not plug or unplug the power
supply plug during operation.
t There is risk of re or
electric shock.
Do not touch(operate) the
product with wet hands.
t There is risk of re or
electrical shock.
Do not place a heater or other
appliances near the power cable.
t There is risk of re and
electric shock.
6 Concealed Duct Air Conditioner
Safety Precautions
Installation
CAUTION
Always check for gas (refrigerant) leakage after
installation or repair of product.
t Low refrigerant levels may cause failure of product.
Install the drain hose to ensure that water is
drained away properly.
t A bad connection may cause water leakage.
Keep level even when installing the product.
t To avoid vibration or water leakage.
Do not install the product where the noise or hot air
from the outdoor unit could damage the
neighborhoods.
t It may cause a problem for your neighbors.
90e
Use two or more people to lift and transport the
product.
t Avoid personal injury.
Do not install the product where it will be exposed
to sea wind (salt spray) directly.
t It may cause corrosion on the product. Corrosion,
particularly on the condenser and evaporator ns, could
cause product malfunction or inecient operation.
Do not use the product for special purposes, such as
preserving foods, works of art, etc. It is a consumer air
conditioner, not a precision refrigeration system.
t There is risk of damage or loss
of property.
Do not block the inlet or outlet of air ow.
t It may cause product failure.
Operation
Do not step on or put anything on the product.
(outdoor units)
product.
Do not insert hands or other objects through the
air inlet or outlet while the product is operated.
cause personal injury.
Do not drink the water drained from the product.
 It is not sanitary and could cause serious
health issues.
Use a firm stool or ladder when cleaning or
maintaining the product.
 Be careful and avoid personal injury.
Replace the all batteries in the remote control with
new ones of the same type. Do not mix old and new
batteries or different types of batteries.
There is risk of fire or explosion
Do not recharge or disassemble the batteries.
Do not dispose of batteries in a fire.
They may burn or explode.
If the liquid from the batteries gets onto your
skin or clothes, wash it well with clean water. Do
not use the remote if the batteries have leaked.
The chemicals in batteries could cause burns
or other health hazards.
Safety Precautions
Installation Manual 7
8 Concealed Duct Air Conditioner
Installation Parts Provided
Air outlet vents
Air intake vents
Remote Controller
(Side)
(Rear)
Air intake vents
Air outlet vents
Piping
Drain hose
Connecting wire
Control cover
(Side)
(Rear)
Air outlet
vents
Air intake
vents
Connecting Wire
Drain Hose
Connection Pipe
Control Cover
TEMP
FAN
SPEED
OPER
MODE
This symbol alerts you to the risk of electric shock.
This symbol alerts you to hazards that could cause harm to the
air conditioner.
This symbol indicates special notes.
NOTICE
Introduction
Symbols Used in this Manual
Features
Installation Manual 9
Installation of Indoor, Outdoor Unit
Installation of Indoor, Outdoor Unit
Indoor unit
Install the air conditioner in the location that
satises the following conditions.
t The place shall easily bear a load exceeding
four times the indoor unit s weight.
t The place shall be able to inspect the unit as
the gure.
t The place where the unit shall be leveled.
t The place shall allow easy water
drainage.(Suitable dimension “H” is necessary
to get a slope to drain as gure.)
t The place shall easily connect with the
outdoor unit.
t The place where the unit is not aected by an
electrical noise.
t The place where air circulation in the room will
be good .
t There should not be any heat source or steam
near the unit
Outdoor unit
t If an awning is built over the unit to prevent
direct sunlight or rain exposure, be careful that
heat radiation from the condenser is not
restricted.
t There should not be any animals or plants
which could be aected by hot air discharged.
t Ensure the spaces indicated by arrows from
the wall, ceiling, f
ence or other obstacles.
t Take the weight of the air conditioner into
account and select a place where noise and
vibration are minimum.
t Select a place where the warm air and noise
from the air conditioner do not disturb
neighbors.
H
600600
Top view
(unit: mm)
Front view
Front
Inspection hole
(600X600)
Control box
1000
More than
30 cm
More than
30 cm
More than
70 cm
Sunroof
Fence or
obstacles
Selection of the best location
10 Concealed Duct Air Conditioner
Installation of Indoor, Outdoor Unit
Piping length and the elevation
Outdoor unit
Indoor unit
A
B
Outdoor unit
Indoor unit
A
B
A
Oil trap
Outdoor unit
Indoor unit
B
CAUTION:
should be added (15-7.5) x 110 g = 825 g
is on the basis of reliability.
Gas Liquid Standard Max. Standard Max
.
30 kBtu/h 15.88(5/8") 6.35(1/4") 7.5 50 5 30 50
36 kBtu/h(1Ø,
C/O
)
15.88(5/8") 9.52(3/8") 7.5 50 5 30 15
36 kBtu/h(3Ø)
15.88(5/8") 6.35(1/4") 7.5 50 5 30 40
19.05(3/4") 9.52(3/8") 7.5 50 5 30 50
19.05(3/4") 9.52(3/8") 7.5 50 5 30 65
60 k
Btu/h 19.05(3/4") 12.7(1/2") 7.5 50 5 30
Capacity
Pipe Size
Length A(m) Elevation B(m)
*Additional
(Diameter:Ø)
refrigerant(g/m)
18 kBtu/h 15.88(5/8") 6.35(1/4") 7.5 50 5 30 25
24 kBtu/h 15.88(5/8") 6.35(1/4") 7.5 50 5 30 25
42 kBtu/h(C/O)
19.05(3/4") 9.52(3/8") 7.5 50 5 30 45
48 kBtu/h(C/O)
48 kBtu/h(H/P)
110
36 kBtu/h(1Ø,
H/P
)
15.88(5/8") 6.35(1/4") 7.5 50 5 30 45
Installation Manual 11
Installation of Indoor, Outdoor Unit
Installation of Unit
Install the unit above the ceiling correctly.
 Apply a joint-canvas between the unit and duct
to absorb unnecessary vibration.
 Apply a filter Accessory at air return hole.
 Install the unit leaning to a drainage hole side
as a figure for easy water drainage.
 A place where the unit will be leveled and that
can support the weight of the unit.
 A place where the unit can withstand its
vibration.
 A place where service can be easily
performed.
CASE 1
POSITION OF SUSPENSION BOLT
Drainage hole
A
B
C
1-3 mm
D
(G)
H
I
EF
M10 Nut
M10 SP. washer
M10 washer
X 4
X 4
(Local
supply)
X 4
M10 Nut
M10 SP. washer
M10 washer
X 4
X 4
(Local
supply)
X 4
CASE 2
POSITION OF CONSOLE BOLT
(Unit:mm)
1282 1230 477 56 590 30 120 1006 294
48k/60k Btu/h
1232 1182 355 45.5 450 30 87 830 186
30k/36k/42k Btu/h
Dimension
Capacity
ABCDEF(G)HI
932
18k24k Btu/h
882 355 45.5 450 30 87 750 163
Indoor unit installation
Installation of Indoor, Outdoor Unit
Select and mark the position for fixing bolts.
Drill the hole for set anchor on the face of
ceiling.
Insert the set anchor and washer onto the
suspension bolts for locking the suspension
bolts on the ceiling.
Mount the suspension bolts to the set anchor
firmly.
Secure the installation plates onto the
suspension bolts (adjust level roughly) using
nuts, washers and spring washers.
CAUTION:
Tighten the nut and bolt to
prevent unit falling.
1 Set anchor
Old building New building
2 Plate washer
3 Spring washer
4 Nut
5 Suspension
bolts
12 Concealed Duct Air Conditioner
Installation of Indoor, Outdoor Unit
Ceiling
1~3 mm
Drainage hole
Drainage hole
U-Trap
B
C
A
70 mm
B
2C
C
2 x SP
SP = External Pressure
(mmAq)
Ex) External Pressure
= 10 mmAq
A
70 mm
B
40 mm
C
20 mm
A
Make sure to be closed.
Unit
Drainage pipe
(Local supply)
Thermal insulator
(Local supply)
Drainage hole
CAUTION FOR GRADIENT OF
UNIT AND DRAIN PIPING
Lay the drain hose with a downward
inclination so water will drain out.
Front of view
inclination (1/50 to 1/100).
Prevent any upward flow or reverse flow in
any part.
shall always be provided for the drain pipe.
a water leakage caused by the blocking
of intake air filter.
Applied U-Trap Dimension
1. Install declination of the indoor unit is very important for the drain of the duct type air
conditioner.
2. Minimum thickness of the insulation for the connecting pipe shall be 5mm.
installation.
CORRECT
CORRECT
INCORRECT
INCORRECT
allowed
CAUTION
Installation Manual 13
14 Concealed Duct Air Conditioner
Installation of Indoor, Outdoor Unit
Drill the piping hole with 70 mm dia, hole core
drill.
Piping hole should be slightly slant to the
outdoor side.
5~7 mm
Indoor Outdoor
WALL
INSULATION, OTHERS
Insulate the joint and tubes completely.
All thermal insulation must comply with local requirement.
INDOOR UNIT
REFRIGERANT PIPE
Insulate and tape the gas piping.
CAUTION: Cutting line of
insulation must look upper
direction. Thickness of
insulation is 7 mm or over.
Recommended Insulation
material
Material: FOAM PE
Thickness : 10 mm
Density : less than 0.032±0.005(g/cm
2
)
Thermal conductivity : less than
0.03(kcal/m.hr. °C)
NOTICE
Air distribution Is the air circulation good?
Drain Is the drainage smoothly and no sweating?
Gas leakage Is the piping connection correctly?
Wiring Is the wiring connection correctly?
Lock-bolt Is the lock-bolt of compressor loosened?
THERMAL INSULATION
TEST AND CHECK
Make sure that there is no clearance here.
Overlap with thermal
insulator for piping.
Thermal insulator for refrigerant pipe
(Local supply)
Thermal insulator for
piping(Local supply)
Hose clip for thermal insulator(Local supply)
Union for liquid pipe
Refrigerant pipe and thermal
insulator(Local supply)
Union for gas pipe
Thermal insulator for refrigerant pipe
(Local supply)
Hose clip for thermal insulator
(Local supply)
Make sure insulate and tape gas and liquid side piping entirely.
Power cable
Thermal insulator
Gas pipe
Liquid pipe
Tape
Filter Drier installation on the connecting pipe is not recommended.It can lead to capacity decreasing.
FILTER DRIER
1. Please fix tightly using provided screw after placing remote controller setup board
on the place where you like to setup.
- Please set it up not to bend because poor setup could take place if setup board bends.
Please set up remote controller board fit to the reclamation box if there is a reclamation box.
2. Can set up Wired remote controller cable into three directions.
- Setup direction: the surface of wall reclamation, upper, right
- If setting up remote controller cable into upper and right side, please set up after removing remote controller
cable guide groove.
Remove guide groove with long nose.
Reclamation to the surface of the wall
Upper part guide groove
Right part guide groove
Installation instruction
<Wire guide grooves>
Installation Manual 15
Installation of Indoor, Outdoor Unit
Wall
Side
Wall
Side
Wall
Side
Wall
Side
<Connecting order>
<Separating order>
3. Please fix remote controller upper part into the
backplate attached to the surface of the wall, as
the picture below, and then, connect with
backplate by pressing lower part.
- Please make sure to leave no gaps on the top, bottom, left or right
sides between the remote controller and backplate.
- Before assembly with the backplate, arrange the Cable not to
interfere with circuit parts.
Remove remote controller by inserting a
screwdriver into the lower separating holes and
twisting to release the controller from backplate.
- There are two separating holes. Please individually separate one
at a time.
- Please be careful not to damage the inside
components when separating.
4. Please refer to the following directions when connecting the indoor unit and the
wired remote controller together.
1) Please connect the cables as shown in the figure below when connecting the plug type cable from the
indoor unit’s C/BOX and the housing type of the extension cable.
2) When connecting Terminal Blocks of the indoor C/BOX and the wired remote controller with the extension
cable, refer to the steps below.
Remove the screw on the cable which is fastened to the wired remote controller’s Terminal Block by
loosening with a screw driver.
Remove the housing of the provided 32ft extension cable with a cutting nipper and peel it as shown in the
figure below. (when purchasing the extension cable at the site directly, please peel it as shown in the figure
below.)
Please check if the connectors are connected properly.
C/BOX Cable (Plug type)
Extension cable(housing type)
Indoor
Unit side
TEMP
FAN
SPEED
OPER
MODE
• Specification of LG supplied extension cable: AWG#22, 3 core shielded. (Model : PZCWRC1)
Apply enclosed noncombustible conduit(metal raceway) totally or use FT-6 rated cable or above level in
case of local electric & building code that requires plenum (CMP) cable usage.
CAUTION
Signal Yellow
12V Red
GND Black
1.378 inch(35 mm)
±0.197 inch(5 mm)
0.394 inch(10 mm) ± 0.118 inch(3 mm)
16 Concealed Duct Air Conditioner
ENGLISH
5. Please use an extension cable if the distance between the wired remote controller
and the indoor unit is longer than 32ft(10 m).
Make sure each wire is securely fastened under each screw terminal and the wires are not in contact with
each other.
Please connect the Terminal blocks of indoor unit’s C/BOX and wired remote controller by referring to the
images and contents shown below.
Connect the yellow(signal) part of the wired remote controller’s terminal block and the ‘YL’ part of the indoor
unit’s terminal block.
Connect the red(12V) part of the wired remote controller’s terminal block and the ‘RD’ part of the indoor
unit’s terminal block.
Connect the black(GND) part of the wired remote controller’s terminal block and the ‘BK’ part of the indoor
unit’s terminal block.
In case of loosened screws or insufficient contact between the terminal and the wire, remote controller
may not function properly.
When the power is off on the remote controller, check the connection between the remote controller and
Terminal Block.
Use an appropriate screwdriver for tightening the terminal screws. A screwdriver with a small head will
strip the head and make proper tightening impossible.
Over-tightening the terminal screws may break wires and terminal block structure.
<Remote controller> <Indoor Terminal Block>
• Installation work must be performed in accordance with the national wiring standards and local by
authorized personnel only.
• Installations must comply with the applicable local/national or international standards.
• AWG#22, 3 core shielded is recommended when using the large hole in the center of the back plate.
• AWG#24, 3 core shielded is recommended when using the side or top knock-out of the back plate.
CAUTION
When installing the wired remote controller, do not bury it in the wall.
(It can cause damage in the temperature sensor.)
Do not install the cable to be 164ft(50 m) or longer. (It can cause communication error.)
CAUTION
Remote controller
PCB Terminal
block Remark
Indoor
Terminal
block
Function
YELLOW YL Signal
RED RD 12V
BLACK BK GND
YELLOW RED BLACK
Signal 12V GND
Remote
controller PCB
Indoor unit
side
Installation Manual 17
Installation of Indoor, Outdoor Unit
Remote controller installation
Since the room temperature sensor is in the remote controller, the remote controller box
should be installed in a place away from direct sunlight, high humidity and direct supply of
cold air to maintain proper space temperature. Install the remote controller about 5ft(1.5m)
above the floor in an area with good air circulation at an average temperature.
Do not install the remote controller where it can be affected by:
- Drafts, or dead spots behind doors and in corners.
- Hot or cold air from ducts.
- Radiant heat from sun or appliances.
- Concealed pipes and chimneys.
- Uncontrolled areas such as an outside wall behind the remote controller.
- This remote controller is equipped with LCD display. For proper display of the remote
controller LCD's, the remote controller should be installed properly as shown in Fig.1.
(The standard height is 4~5 ft (1.2~1.5 m) from floor level.)
TEMP
FAN
SPEED
OPER
MODE
TEMP
FAN
SPEED
OPER
MODE
TEMP
FAN
SPEED
OPER
MODE
TEMP
FAN
SPEED
OPER
MODE
5feet
(1.5meters)
(Fig. 1)
Direct
Sun ray contact area
no
no
no
yes
18 Concealed Duct Air Conditioner
Installation of Indoor, Outdoor Unit
65
cm
cm
cm
cm
Installation Manual 19
20 Concealed Duct Air Conditioner
Installation of Indoor, Outdoor Unit
Outdoor
Indoor
Control terminal board
Control box
Control box cover
(On which the Electric
Wiring Connection is put)
A A
view
Remote
control cord
Connection
cord between
the indoor unit
and the
outdoor unit
Cord clamper
1
1
Main
power source
Switch box
Circuit Breaker
Main terminal board
Control terminal board
Cord
clamper
Cover control
ELECTRICAL WIRING
Indoor unit
electrical connection between the
indoor and outdoor unit.
(Remove crews
.)
Perform the electrical wiring work according to the
electrical wiring connection.
requirements.
supplying the current required by the air
conditioner.
the power source and the unit. A
disconnection device to adequately
disconnect all supply lines must be fitted.
WIRING CONNECTION
Please check !!
Capacity 1 Phase 3 Phase
30 kBtu/h 30 A -
36 kBtu/h 40 A 25 A
42 kBtu/h - 30 A
48 kBtu/h - 30 A
60 kBtu/h - 30 A
18 kBtu/h 20 A -
24 kBtu/h 25 A -
  • Page 1 1
  • Page 2 2
  • Page 3 3
  • Page 4 4
  • Page 5 5
  • Page 6 6
  • Page 7 7
  • Page 8 8
  • Page 9 9
  • Page 10 10
  • Page 11 11
  • Page 12 12
  • Page 13 13
  • Page 14 14
  • Page 15 15
  • Page 16 16
  • Page 17 17
  • Page 18 18
  • Page 19 19
  • Page 20 20
  • Page 21 21
  • Page 22 22
  • Page 23 23
  • Page 24 24
  • Page 25 25
  • Page 26 26
  • Page 27 27
  • Page 28 28
  • Page 29 29
  • Page 30 30
  • Page 31 31
  • Page 32 32
  • Page 33 33
  • Page 34 34
  • Page 35 35
  • Page 36 36
  • Page 37 37
  • Page 38 38
  • Page 39 39
  • Page 40 40
  • Page 41 41
  • Page 42 42
  • Page 43 43
  • Page 44 44

LG TBNC368GSS3 Owner's manual

Category
Mobile air conditioners
Type
Owner's manual
This manual is also suitable for

Ask a question and I''ll find the answer in the document

Finding information in a document is now easier with AI