De Dietrich Installation, User and Service Manual KALIKO TWH 200E - TWH 300E - TWH 300EH User manual

Category
Heat pumps
Type
User manual

This manual is also suitable for

EASYLIFE
S U S T A I N A B L E C O M F O R T
®
Kaliko
MW-1000386-2
Australia Denmark Croatia Hungary Jordan Lebanon Malta Serbia Sweden Syria
en
Installation and Service Manual
Thermodynamic water heater
KALIKO
TWH 200 E
TWH 300 E
TWH 300 EH
Contents
1 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1.1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1.2 Water connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
1.1.3 Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1.4 Website . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1.5 Others . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.2 Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.3 Liabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.3.1 Manufacturer's liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.3.2 Installer's liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.4 Safety data sheet: refrigerant fluid R-134a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.4.1 Product identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.4.2 Hazard identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.4.3 Composition of/Information on the ingredients . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.4.4 First aid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.4.5 Fire prevention measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.4.6 In the event of accidental spillage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.4.7 Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
1.4.8 Personal protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.4.9 Considerations on disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.4.10 Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2 About this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.1 Symbols used in the manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
2.2 Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3 Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.1 Homologations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.1.1 Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.1.2 2014/68/UE Directive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
3.1.3 Factory test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.2 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
3.2.1 Specifications for the domestic hot water sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.2.2 Appliance specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.2.3 Heating curve for the DHW tank as a function of the air temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.2.4 Heating curve for the maximum domestic hot water set point reached by the heat pump as a function of the
air temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4 Description of the product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.1 General description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
4.2 Main components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.3 Operating principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.1 Installation regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.2 Package list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
5.2.1 Standard delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
5.2.2 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.3 Storage and transport of the appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
5.3.1 Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.4 Choice of the location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.4.1 Data plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.4.2 Position of the appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.4.3 Main dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5.5 Positioning the appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5.5.1 Unpacking the appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5.5.2 Positioning the appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
5.5.3 Levelling the appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.6 Water connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.6.1 Connecting the tank to the domestic water circuit (secondary circuit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
5.6.2 Connecting to a boiler (TWH 300 EH model) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
5.6.3 Connecting to solar collectors (TWH 300 EH model) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5.7 Condensate discharge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Contents
2 300026515 - v10 - 28082018
5.8 Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5.8.1 Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
5.8.2 Connecting the back-up authorisation - X7 connector (TWH 300 EH model) . . . . . . . . . . . . . . . . . . . . . . . . 29
5.8.3 Accessing the peak rate/off-peak rate connection terminal block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
5.8.4 Connection with peak rate/off-peak rate signal connected . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
5.8.5 Connection with timer programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.8.6 Connection with timer programming and photovoltaic signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.9 Electrical diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
5.10 Filling the thermodynamic water heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
6 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
6.1 Control panel description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
6.1.1 Description of the keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
6.1.2 Description of the display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
6.1.3 Browsing in the menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
6.2 Points to check before commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
6.3 Commissioning the appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
6.4 Checks and settings after commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
6.5 Selecting the operating mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
6.6 Reading out measured values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
6.6.1 Measurements menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
6.6.2 Counters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
6.7 Modifying the installer parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
6.7.1 Accessing the parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
6.7.2 List of parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
6.7.3 Control system sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
6.7.4 Restoring the factory settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
7 Decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
7.1 Shutting down the installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
7.2 Frost protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
8 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
8.1 General instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
8.2 Standard inspection and maintenance operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
8.2.1 Refrigerant circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
8.2.2 Check the hydraulic circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
8.2.3 Aeraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
8.2.4 Impressed current anode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
8.2.5 Checking the safety valve or safety unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
8.2.6 Descaling the thermodynamic water heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
8.2.7 Cleaning the condensate discharge pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
8.3 Accessing the bottom inspection trap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
8.4 Maintenance form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
9 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
9.1 Messages (bxx or Exx-type codes) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
9.1.1 type error codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
9.1.2 Messages ( -type codes)) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
9.2 Log of messages and faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
9.2.1 Error display Err . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
9.2.2 Displaying lockouts bL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
9.2.3 Resetting the lockout and error memory to zero . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
10 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
10.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
10.2 Spare parts lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
11 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
11.1 EC Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
11.2 Information on the ecodesign and energy labelling directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
11.2.1 Specific information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Contents
300026515 - v10 - 28082018 3
1 Safety
1.1 Safety
Danger
This appliance can be used by children aged from
8 years and above and persons with reduced
physical, sensory or mental capabilities or lack of
experience and knowledge if they have been
given supervision or instruction concerning use of
the appliance in a safe way and understand the
hazards involved. Children shall not play with the
appliance. Cleaning and user maintenance
should not be carried out by children without adult
supervision.
1.1.1
Installation
Ensure sufficient space is available to allow correct
installation of the appliance.
See
Position of the appliance section (Installation and
Service Manual).
1.1.2
Water connections
The appliance is intended to be permanently
connected to the water mains.
Maximum / minimum water inlet pressure:
See
Technical specifications section.
The safety valve (not supplied) must be regularly
operated in order to remove limescale deposits and
ensure that it is not blocked.
Draining: shut off the domestic cold water inlet. Open
a hot water tap in the installation and then open the
drain valve on the cold water inlet. When the water
stops flowing, the appliance has been drained.
A pressure reducer (not provided) is necessary when
the supply pressure exceeds 80% of the calibration of
the safety valve or safety unit and it must be located
upstream of the appliance.
As water may flow out of the discharge pipe on the
pressure limiter device, the discharge pipe must be
kept clear and open.
1 Safety
4 300026515 - v10 - 28082018
Connect the pressure limiter device to a drain pipe,
kept open to the air, in a frost-free environment, and
at a continuous downward gradient.
1.1.3 Electrical connections
A disconnection device must be fitted to the
permanent pipes in accordance with installation rules.
If the power cable is damaged, it must be replaced by
the manufacturer, its after sales service or persons
with similar qualifications in order to obviate any
danger.
This appliance must not be powered through an
external switch, such as a timer, or be connected to a
circuit which is regularly switched on and off by the
electricity provider.
Install the appliance in accordance with national rules
on electrical installation.
The control panel for the appliance must remain
switched on to ensure that the impressed current
anode can operate. Failure to comply with this
instruction may cause deterioration to the water
heater tank and cancel its warranty.
Wiring diagram:
See
Wiring diagram section (Installation and Service
Manual).
Connecting the appliance to the mains:
See
Electrical connections section (Installation and
Service Manual).
Fuse type and calibre:
See
Electrical connections section (Installation and
Service Manual).
1.1.4
Website
The installation manual can also be found on our
website.
1 Safety
300026515 - v10 - 28082018 5
1.1.5
Others
Danger
If flue gas is released or there is a refrigerant
leak:
Do not use a naked flame, do not smoke, do not
operate electrical contacts or switches (doorbell,
light, motor, lift, etc.).
Open the windows.
Switch off the appliance.
Avoid contact with the refrigerant. Danger of
frost injuries.
Locate the probable leak and seal it
immediately.
Warning
According to the appliance settings:
Do not touch the refrigerant connection pipes
with bare hands when the appliance is
operating. Risk of scalding.
Caution
Do not neglect to service the appliance.
In order to limit the risk of being scalded, a
thermostatic mixing valve must be installed on
the domestic hot water flow pipes.
1.2
Recommendations
Warning
Only a certified professional who has complete
suitable training is authorised to work on the
appliance and on the installation.
Warning
Before any work, switch off the power supply to
the appliance.
1.3
Liabilities
1.3.1 Manufacturer's liability
Our products are manufactured in compliance with the
requirements of the various Directives applicable. They
are therefore delivered with the
marking and any
documents necessary. In the interests of the quality of
our products, we strive constantly to improve them. We
therefore reserve the right to modify the specifications
given in this document.
1 Safety
6 300026515 - v10 - 28082018
Our liability as manufacturer may not be invoked in the
following cases:
Failure to abide by the instructions on installing and
maintaining the appliance.
Failure to abide by the instructions on using the
appliance.
Faulty or insufficient maintenance of the appliance.
1.3.2 Installer's liability
The installer is responsible for the installation and initial
commissioning of the appliance. The installer must
observe the following instructions:
Read and follow the instructions given in the manuals
provided with the appliance.
Install the appliance in compliance with prevailing
legislation and standards.
Carry out initial commissioning and any checks
necessary.
Explain the installation to the user.
If maintenance is necessary, warn the user of the
obligation to check the appliance and keep it in good
working order.
Give all the instruction manuals to the user.
1.4
Safety data sheet: refrigerant fluid R-134a
1.4.1
Product identification
Name of the refrigerant fluid: R–134a.
1.4.2
Hazard identification
Effects harmful to health:
The vapours are heavier than air and may lead to
asphyxia owing to reduced oxygen levels.
Liquefied gas: Contact with the liquid may cause
serious frost and eye injuries.
Product classification: This product is not classified as a
"hazardous preparation" according to European Union
regulations.
1 Safety
300026515 - v10 - 28082018 7
Caution
If the refrigerant is mixed with air, it may cause
pressure surges in the refrigeration pipes and
lead to an explosion and other hazards.
1.4.3 Composition of/Information on the
ingredients
Chemical nature: R-134a 1,1,1,2-Tetrafluoroethane.
Ingredients that may lead to hazardous situations:
Tab.1
Substance
name
Concentration CAS number CE number Classification GWP
R-134a
1,1,1,2-Tetra
fluoroethane
100% 811-97-2 212-377-0 1430
1.4.4
First aid
If inhaled:
Evacuate the subject from the contaminated area and
take him into the open air.
If feeling unwell: call a doctor.
In the event of contact with the skin:
Treat frost injuries like burns. Rinse with copious
amounts of tepid water, do not remove clothing (risk of
adhesion to the skin).
If skin burns appear, call a doctor immediately.
In the event of contact with the eyes:
Rinse immediately in water, holding the eyelids well
apart (at least 15 minutes).
Consult an ophthalmologist immediately.
1.4.5 Fire prevention measures
Appropriate extinguishing agents:
All extinguishing agents can be used.
Inappropriate extinguishing agents:
None to our knowledge. In the event of fire nearby,
use the appropriate extinguishing agents.
Specific hazards:
Pressure elevation: in the presence of air, an
inflammable mixture may form under certain
temperature and pressure conditions.
1 Safety
8 300026515 - v10 - 28082018
Effect of heat: release of toxic and corrosive vapours.
Special intervention methods:
Cool the volumes exposed to heat with water spray.
Protection of the firemen:
Full self-contained breathing apparatus.
Complete body protection.
1.4.6
In the event of accidental spillage
Individual precautions:
Avoid contact with the skin and eyes.
Do not intervene without appropriate protective
equipment.
Do not inhale the vapours.
Evacuate the hazardous area.
Stop the leakage.
Eradicate all sources of ignition.
Ventilate the spillage area mechanically (risk of
asphyxia).
Cleaning / Decontamination:
Allow residual product to evaporate.
1.4.7 Handling
Technical measures:
Ventilation.
Precautions to be taken:
No smoking.
Prevent the build-up of electrostatic charges.
Work in a well ventilated place.
1.4.8 Personal protection
Respiratory protection:
If ventilation is insufficient: AX type cartridge mask.
In confined spaces: self-contained breathing
apparatus.
Hand protection:
Protective gloves in leather or nitrile rubber.
Eye protection:
Safety glasses with side protection.
Skin protection:
Clothing made mostly of cotton.
Industrial hygiene:
1 Safety
300026515 - v10 - 28082018 9
Do not drink, eat or smoke in the work place.
1.4.9 Considerations on disposal
Product waste:
Consult the manufacturer or the supplier for
information on recovery or recycling.
Soiled packaging:
Reuse or recycle after decontamination. Destroy in
authorised installations.
Warning
Disposal must be completed in compliance with
prevailing local and national regulations.
1.4.10
Regulations
Regulation (EU) No. 517/2014 of the European
Parliament and of the Council of 16 April 2014 on
fluorinated greenhouse gases and repealing
Regulation (EC) No. 842/2006.
Classified installations No. 1185.
1 Safety
10 300026515 - v10 - 28082018
2 About this manual
2.1 Symbols used in the manual
This manual uses various danger levels to draw attention to special
instructions. We do this to improve user safety, to prevent problems and to
guarantee correct operation of the appliance.
Danger
Risk of dangerous situations that may result in serious personal
injury.
Danger of electric shock
Risk of electric shock.
Warning
Risk of dangerous situations that may result in minor personal
injury.
Caution
Risk of material damage.
Important
Please note: important information.
See
Reference to other manuals or pages in this manual.
2.2 Abbreviations
DHW: Domestic Hot Water
LP: Low pressure
HP: High pressure
CFC: Chlorofluorocarbon
Qpr: Standby losses (Heat losses in the tank when it is switched off for
24 hours)
COP: Coefficient of performance
HP/HC: Peak rate/off-peak rate
2 About this manual
300026515 - v10 - 28082018 11
3 Technical specifications
3.1 Homologations
3.1.1 Certifications
Electrical Conformity / CE Marking
This product complies with the requirements of the following European
Directives and Standards:
Low Voltage Directive 2006/95/EC.
Relevant standard: EN 60335-1
Electromagnetic Compatibility Directive 2004/108/EC
Relevant standards: EN 55014-1:2006 + A1 + A2 / EN 55014–2:2006 +
A1 + A2
3.1.2 2014/68/UE Directive
This product conforms to the requirements of European Directive
2014/68/UE, article 4, paragraph 3, on pressure equipment.
3.1.3 Factory test
Before leaving the factory, each appliance is tested for the following:
Water tightness
Air tightness
Electrical safety.
3.2
Technical data
3.2.1 Specifications for the domestic hot water sensor
Important
Tolerance: +/- 5 Ohm
Tab.2 Domestic hot water sensor
Temperature (in °C) 10 20 25 30 40 50 60 70 80
Resistance (in ohms) 19691 12474 10000 8080 5372 3661 2536 1794 1290
3.2.2
Appliance specifications
Tab.3 General specifications
Model Unit TWH 200 E TWH 300 E TWH 300 EH
Heating time (15-51 °C) hours 5 7 7
Capacity litres 215 270 260
Weight (empty) kg 92 105 123
R-134a refrigerant kg 1.45 1.45 1.45
R-134a refrigerant
(1)
tCO
2
e 2.075 2.075 2.075
Output (heat pump) with air
temperature = 15 °C
W 1700 1700 1700
Immersion heater output W 2400 2400 2400
Operating pressure MPa (bar) 1.0 (10) 1.0 (10) 1.0 (10)
Power supply voltage V 230 230 230
3 Technical specifications
12 300026515 - v10 - 28082018
Model Unit TWH 200 E TWH 300 E TWH 300 EH
Circuit breaker A 16 A, type K 16 A, type K 16 A, type K
Residual current protection
(RCD) device
30 mA, type A 30 mA, type A 30 mA, type A
(1) Quantity of refrigerant calculated in tonnes of CO
2
equivalent.
Important
The R-134a refrigerant is contained in equipment that has been
hermetically sealed.
Tab.4 Ambient air performance
Model Unit TWH 200 E TWH 300 E TWH 300 EH
Load profile - L XL XL
Absorbed electrical power
(heat pump)
W 460 470 470
COP
(1)
2.73 2.93 2.68
COP
(2)
3.34 3.50 3.27
Vmax
(3)
litres 274 377 383
Pes
(1)(4)
W 39 44 48
Pes
(2)(4)
W 25 35 32
(1) Value obtained with an air temperature of 7 °C and a water inlet temperature of 10 °C according to EN16147, based on LCIE Specifica
tions No. 103-15/B:2011
(2) Value obtained with an air temperature of 15 °C and a water inlet temperature of 10 °C according to EN16147, based on LCIE Specifi
cations No. 103-15/B:2011
(3) Maximum usable volume of hot water at a temperature of 40 °C
(4) Absorbed power at stabilised rate
Tab.5 Outside air performance
Model Unit TWH 200 E TWH 300 E TWH 300 EH
Load profile - L XL XL
Absorbed electrical power
(heat pump)
W 500 500 500
COP
(1)
3.16 3.11 2.9
Nominal air flow rate (∆P = 25
Pa)
m
3
/h
320 320 320
Vmax without back-up
(2)(3)
Available volume
litres 275 378 383
Pes
(1)(4)
W 27 27 32
Maximum length of the
160 mm diameter air connec
tion.
(5)
m 26 26 26
(1) Value obtained with an air temperature of 7 °C and a water inlet temperature of 10 °C according to EN16147, based on LCIE Specifica
tions No. 103-15/B:2011
(2) Maximum usable volume of hot water at a temperature of 40 °C
(3) For a set point temperature of 54 °C (TWH 200 E and TWH 300 E) or 55 °C (TWH 300 EH)
(4) Power absorbed at stabilised rate
(5) The installation of the heat pump intake and backflow ducts adversely affects its performance
3 Technical specifications
300026515 - v10 - 28082018 13
Tab.6 Hydraulic back-up
Model Unit TWH 200 E TWH 300 E TWH 300 EH
Exchanger surface
m
2
- - 1.00
Continuous flow when ∆T =
35 K
(1)(2)
litres/h - - 955.6
Flow rate over 10 minutes
when ∆T = 30 K
(1)
l/10 min - - 420
(1) Domestic cold water inlet at 10 °C - Primary inlet temperature at 80 °C
(2) Output: 34.1 kW
3.2.3 Heating curve for the DHW tank as a function of the air
temperature
Scenario for complete heating of the DHW tank
1 Heating time for a set point of 62 °C
2 Heating time for a set point of 51 °C
X Air temperature (°C)
Y Heating time (hours)
3.2.4 Heating curve for the maximum domestic hot water set
point reached by the heat pump as a function of the air
temperature
X Air temperature (°C)
Y Maximum domestic hot water temperature (°C)
Fig.1
0
2
4
6
8
10
12
14
16
18
20
-5 0 5 10 15 20 25 30 35
Y
X
1
2
MW-1000395-1
Fig.2
MW-1000396-1
51°
-5 0 5 7 10 X
55°
65°
Y
3 Technical specifications
14 300026515 - v10 - 28082018
4 Description of the product
4.1 General description
The thermodynamic water heaters in the TWH range have the following
specifications:
Floor-standing thermodynamic storage water heater.
Thermodynamic unit extracting energy from unheated ambient air or
outside air.
Control panel with display of the volume of water heated and timer
programming.
Heat exchanger for connection to a boiler or a solar circuit (TWH 300
EH).
2.4 kW steatite immersion heater.
Enamelled tank protected by impressed current anode.
Very thick insulation (0 % CFCs).
The thermodynamic water heater is a hot water tank that can be heated
by:
The heat pump (up to 65 °C).
The immersion heater (Electrical back-up – AUTO and Boost mode) (up
to 70 °C).
The additional heat exchanger (TWH 300 EH)
4 Description of the product
300026515 - v10 - 28082018 15
4.2 Main components
1
Fan
2
Evaporator
3
Expansion valve
4
Solenoid valve for defrosting
5
Control system
6
Top domestic hot water temperature sensor
7
Impressed current anode
8
Safety thermostat
9
Steatite immersion heater
10
Cold water inlet
11
Air connection
12
HP pressure switch
13
LP pressure switch
14
Compressor
15
Pressure measurement point – High pressure (HP)
16
Ventilation grille
17
Domestic hot water outlet
18
Condenser
19
Middle domestic hot water temperature sensor
4.3 Operating principle
The thermodynamic water heater uses unheated ambient air or outdoor air
to prepare domestic hot water.
The refrigerant circuit is a closed circuit in which the R-134a refrigerant
plays the role of an energy carrier.
The heat from the intake air is transferred to the refrigerant in the finned
heat exchanger at a low evaporation temperature.
The refrigerant is drawn in, in vapour form, by a compressor which raises it
to a higher pressure and temperature and sends it to the condenser. In the
condenser, the heat extracted in the evaporator and some of the energy
absorbed by the compressor are released into the water.
The refrigerant is depressurised in the thermostatic expansion valve and
then cooled. The refrigerant can again extract the heat contained in the
intake air from the evaporator.
Fig.3
MW-1000361-2
5
6
2
1
3
4
15
16
13
12
14
17
19
11
10
18
8
7
9
4 Description of the product
16 300026515 - v10 - 28082018
1
Compressor
2
LP pressure switch
3
Condenser
4
Domestic hot water tank
5
Heat exchanger (TWH 300 EH model)
6
Steatite immersion heater
7
Impressed current anode
8
Temperature controller (heat pump)
9
Limiting thermostat
10
Temperature controller (immersion heater)
11
Sensor tube
12
Filter-drier
13
Thermostatic expansion valve
14
Ambient air thermostat
15
Evaporator
16
Fan
17
Expansion valve bulb
18
HP pressure switch
19
Solenoid valve for defrosting
Fig.4
18
MW-1000360-1
4 Description of the product
300026515 - v10 - 28082018 17
5 Installation
5.1 Installation regulations
Caution
The appliance must be installed and maintained by a certified
professional in accordance with prevailing statutory texts and
codes of practice.
5.2
Package list
5.2.1
Standard delivery
The standard delivery includes:
a thermodynamic water heater
two dielectric unions (supplied in the documentation bag for the water
heater)
two lip gaskets
a condensates discharge hose
the Installation and Service Manual
the User Guide
5.2.2 Accessories
Tab.7
Description Package no.
90° galvanised elbow (diameter 160 mm) EH77
Adapter sleeve (diameter 160 mm) EH205
Insulated flexible ducting (diameter 160 mm - length 3 m) EH206
Set of two attachment clamps (diameter 160 mm) EH207
Wall duct (diameter 160 mm) + finishing plate EH208
Aluminium outdoor grille (diameter 160 mm) EH209
PPE pipe (diameter 160 mm, length 2x 1 m) + two sleeves EH272
Two 90° elbows (PPE) (diameter 160 mm) + two sleeves EH273
Two PPE sleeves (diameter 160 mm) EH274
Black roof outlet (diameter 160 mm) EH275
Waterproof base for flat roofs (diameter 160 mm) EH276
Waterproof base for 25° to 45° pitched roofs (diameter 160 mm) EH277
Reduced elbow kit EH434
Connection kit for safety unit ER208
Outdoor grille for air inlet and outlet (diameter 160 mm) EH558
5.3
Storage and transport of the appliance
Caution
Have two people available.
Use a 3-wheel hand truck.
Handle the appliance with gloves.
The appliance cover cannot be used for transport operations.
The cover is not capable of withstanding heavy weights.
300 model: allow a minimum room height of around 2.15 m
200 model: allow a minimum room height of around 1.84 m.
The thermodynamic water heater must be stored and transported in its
packaging and not filled with water.
Permissible ambient transport and storage temperatures: -20 to +60 °C.
5 Installation
18 300026515 - v10 - 28082018
5.3.1 Transport
Important
We recommend shipping the appliance vertically.
It is possible to transport the appliance horizontally over short distances
and only whilst resting on its rear panel.
Caution
It is prohibited to stack or set down the appliance any of its other
sides, as this may lead to malfunctions or faults.
5.4
Choice of the location
5.4.1 Data plate
The data plate must be accessible at all times.
The data plate identifies the product and provides the following
information:
Appliance type
Date of manufacture (Year - Week)
Serial number
5.4.2 Position of the appliance
Caution
When installing the appliance, comply with the IP21 protection
rating.
Caution
Do not install the thermodynamic water heater in premises
exposed to gas, vapours or dust.
The appliance should not take in air containing solvents or
explosive substances.
The air taken in must in no circumstances be dusty.
Adequate thermal insulation in relation to adjacent living spaces
is recommended.
Temperature of the ambient air or of the air taken in by the heat
pump for optimum running: 10 to 35 °C.
Install the appliance in a dry, frost-free room at a minimum temperature
of 7 °C.
Install the appliance on a flat, solid surface.
Install the appliance on a base frame. The base frame must be able to
support the load sufficiently at all times.
Fig.5
MW-1000371-1
Fig.6
MW-1000364-1
5 Installation
300026515 - v10 - 28082018 19
Recommended positions
Fig.7
1
2
5
3
4
MW-1000366-1
1 Garage Unheated room.
Enables recovery of the free energy released by your vehicle's engine when switched off af
ter use or by household appliances in operation.
2 Via outside air Connection to the outside air may lead to overconsumption of electricity if the outside air
temperature falls outside the operating range.
Minimum distance to be observed for the ducts if intake and backflow are done on the same
façade: 700 mm.
Important
Risk of inconvenience in Eco operating mode: the immersion heater never
switches on. In addition, when the outdoor temperature is low, the output
of the thermodynamic water heater is reduced. The domestic hot water
set point temperature is not reached.
3 Habitable room Can obtain free heat from the garage.
4 Laundry room Unheated room.
Enables the dehumidification of the room and recovery of the energy wasted by washing
machines and tumble dryers.
5 Via crawl space
Connection to the crawl space is possible if the volume is greater than 30 m
3
.
The crawl space must be frost-free (temperature > 1 °C)
Important
If the crawl space is poorly insulated, thermal losses from the home will
be greater.
Position of the appliance in a cupboard
1 With EH434 (reduced elbow kit): 800 mm x 800 mm - ducted
installation
2 With EH77 or EH273: 1100 mm x 1100 mm - ducted installation
Be sure to make the air duct connections absolutely leak proof.
We strongly recommend installing the control system in the living room.
Fig.8
2
1
690
300
1100
1100 mini
Ø 160
MW-1000367-1
Ø 160 /
2
00
800 mini
800
826
598
5 Installation
20 300026515 - v10 - 28082018
  • Page 1 1
  • Page 2 2
  • Page 3 3
  • Page 4 4
  • Page 5 5
  • Page 6 6
  • Page 7 7
  • Page 8 8
  • Page 9 9
  • Page 10 10
  • Page 11 11
  • Page 12 12
  • Page 13 13
  • Page 14 14
  • Page 15 15
  • Page 16 16
  • Page 17 17
  • Page 18 18
  • Page 19 19
  • Page 20 20
  • Page 21 21
  • Page 22 22
  • Page 23 23
  • Page 24 24
  • Page 25 25
  • Page 26 26
  • Page 27 27
  • Page 28 28
  • Page 29 29
  • Page 30 30
  • Page 31 31
  • Page 32 32
  • Page 33 33
  • Page 34 34
  • Page 35 35
  • Page 36 36
  • Page 37 37
  • Page 38 38
  • Page 39 39
  • Page 40 40
  • Page 41 41
  • Page 42 42
  • Page 43 43
  • Page 44 44
  • Page 45 45
  • Page 46 46
  • Page 47 47
  • Page 48 48
  • Page 49 49
  • Page 50 50
  • Page 51 51
  • Page 52 52
  • Page 53 53
  • Page 54 54
  • Page 55 55
  • Page 56 56
  • Page 57 57
  • Page 58 58
  • Page 59 59
  • Page 60 60
  • Page 61 61
  • Page 62 62
  • Page 63 63
  • Page 64 64

De Dietrich Installation, User and Service Manual KALIKO TWH 200E - TWH 300E - TWH 300EH User manual

Category
Heat pumps
Type
User manual
This manual is also suitable for

Ask a question and I''ll find the answer in the document

Finding information in a document is now easier with AI