KTM 790 Adventure R US 2020 Owner's manual

Category
Motorcycles
Type
Owner's manual
OWNER'S MANUAL 2020
790 Adventure R
Art. no. 3214101en
DEAR KTM CUSTOMER
*3214101en*
3214101en
01/2020
DEAR KTM CUSTOMER
Congratulations on your decision to purchase a KTM motorcycle. You are now the owner of a state-of-the-art
sports vehicle that will continue giving you pleasure for a long time if you maintain it properly.
We wish you good and safe riding at all times!
Please enter the serial numbers of your vehicle below.
Vehicle identification number ( p. 34) Dealer's stamp
Engine number ( p. 36)
Key number ( p. 36)
The Owner's Manual contained the latest information for this model series at the time of going to print. However,
minor differences due to further developments in design cannot be ruled out completely.
All specifications contained herein are non-binding. KTM Sportmotorcycle GmbH specifically reserves the right
to modify or delete technical specifications, prices, colors, forms, materials, services, designs, equipment, etc.,
without prior notice and without specifying reasons, to adapt these to local conditions, as well as to stop produc-
tion of a particular model without prior notice. KTM accepts no liability for delivery options, deviations from fig-
ures and descriptions, misprints, and other errors. The models portrayed partly contain special equipment that
does not belong to the regular scope of supply.
© 2020 KTM Sportmotorcycle GmbH, Mattighofen Austria
All rights reserved
DEAR KTM CUSTOMER
2
Reproduction, even in part, as well as copying of all kinds, is permitted only with the express written permission
of the copyright owner.
ISO 9001(12 100 6061)
KTM applies quality assurance processes that lead to the highest possible product quality as
defined in the ISO 9001 international quality management standard.
Issued by: TÃœV Management Service
KTM Sportmotorcycle GmbH
Stallhofnerstraße 3
5230 Mattighofen, Austria
This document is valid for the following models:
790 Adventure R US (F9675T3)
TABLE OF CONTENTS
3
TABLE OF CONTENTS
1 MEANS OF REPRESENTATION .................... 11
1.1 Symbols used .................................. 11
1.2 Formats used................................... 12
2 SAFETY ADVICE.......................................... 13
2.1 Use definition – intended use............ 13
2.2 Misuse............................................ 13
2.3 Safety advice................................... 13
2.4 Degrees of risk and symbols .............. 14
2.5 Overview of labels ............................ 16
2.6 Reporting safety defects ................... 21
2.7 Noise emission warranty ................... 22
2.8 Operating noise warning ................... 22
2.9 Manufacturer warranty for the
exhaust monitoring system................ 22
2.10 Consumer rights............................... 23
2.11 Tampering warning........................... 24
2.12 Safe operation ................................. 25
2.13 Protective clothing ........................... 26
2.14 Work rules....................................... 26
2.15 Environment.................................... 27
2.16 Owner's Manual ............................... 27
3 IMPORTANT NOTES.................................... 28
3.1 Manufacturer and implied warranty.... 28
3.2 Fuel, auxiliary substances................. 28
3.3 Spare parts, accessories ................... 28
3.4 Service ........................................... 29
3.5 Figures ........................................... 29
3.6 Customer service.............................. 29
4 VIEW OF VEHICLE ...................................... 30
4.1 View of vehicle, front left (example) ... 30
4.2 View of vehicle, rear right
(example)........................................ 32
5 SERIAL NUMBERS ..................................... 34
5.1 Vehicle identification number............ 34
5.2 Type label ....................................... 35
5.3 Key number..................................... 36
5.4 Engine number ................................ 36
5.5 Fork part number ............................. 37
5.6 Shock absorber article number .......... 37
5.7 Steering damper article number ........ 38
6 CONTROLS................................................. 39
6.1 Clutch lever..................................... 39
6.2 Hand brake lever.............................. 39
6.3 Throttle grip .................................... 40
TABLE OF CONTENTS
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6.4 Switches on the left side of the
handlebar........................................ 40
6.4.1 Combination switch...................... 40
6.4.2 Light switch ................................ 41
6.4.3 Cruise control system tip switch
(optional) .................................... 42
6.4.4 Menu buttons .............................. 45
6.4.5 Turn signal switch........................ 45
6.4.6 Horn button ................................ 46
6.5 Switches on the right side of the
handlebar........................................ 47
6.5.1 Emergency OFF switch/electric
starter button .............................. 47
6.6 Ignition and steering lock.................. 48
6.7 Locking the steering......................... 48
6.8 Unlocking the steering...................... 49
6.9 Socket for electrical accessories ........ 50
6.10 Opening the fuel tank filler cap ......... 50
6.11 Closing the fuel tank filler cap........... 52
6.12 Fuel cocks....................................... 53
6.13 Opening the storage compartment on
the left............................................ 53
6.14 Closing the storage compartment on
the left............................................ 55
6.15 Opening the storage compartment on
the right.......................................... 56
6.16 Closing the storage compartment on
the right.......................................... 57
6.17 Tool set........................................... 58
6.18 Grab handles ................................... 58
6.19 Luggage rack plate........................... 59
6.20 Seat lock......................................... 60
6.21 Passenger foot pegs ......................... 60
6.22 Shift lever ....................................... 61
6.23 Foot brake lever ............................... 62
6.24 Side stand....................................... 62
7 COMBINATION INSTRUMENT ..................... 64
7.1 Combination instrument ................... 64
7.2 Activation and test ........................... 64
7.3 Day-night mode ............................... 66
7.4 Warnings......................................... 67
7.5 Ice warning ..................................... 67
7.6 Indicator lamps................................ 70
7.7 Display ........................................... 74
7.8 RALLY display ................................. 76
7.9 Speed............................................. 77
7.10 Shift warning light ........................... 78
7.11 Speedometer ................................... 79
7.12 Cruise control indicator (optional)...... 80
7.13 Ride display .................................... 81
7.14 ABS display..................................... 81
TABLE OF CONTENTS
5
7.15 MTC display .................................... 82
7.16 Coolant temperature indicator ........... 82
7.17 Fuel level display ............................. 84
7.18 Ambient air temperature indicator ..... 85
7.19 Time............................................... 85
7.20 Favorites display .............................. 86
7.21 Quick Selector 1 display................... 86
7.22 Quick Selector 2 display................... 87
7.23 Navigation display (optional) ............. 87
7.24 Menu.............................................. 88
7.24.1 KTM MY RIDE (optional) .............. 88
7.24.2 Audio (optional)........................... 89
7.24.3 Navigation (optional).................... 91
7.24.4 Navigation Setup (optional)........... 92
7.24.5 Volume (optional) ........................ 93
7.24.6 Pairing (optional) ......................... 95
7.24.7 Phone (optional) .......................... 96
7.24.8 Headset (optional) ....................... 98
7.24.9 Telephony (optional) .................. 101
7.24.10 Trips/Data ................................. 102
7.24.11 General Info .............................. 103
7.24.12 Trip 1 ....................................... 104
7.24.13 Trip 2 ....................................... 105
7.24.14 TPMS (function optional)............ 106
7.24.15 Warning .................................... 107
7.24.16 Ride Mode ................................ 108
7.24.17 Ride Mode ................................ 109
7.24.18 Rally......................................... 110
7.24.19 Throttle Response...................... 111
7.24.20 Leave Rally ............................... 112
7.24.21 Motorcycle ................................ 113
7.24.22 MTC ......................................... 113
7.24.23 ABS.......................................... 114
7.24.24 Quick Shift+ (optional)............... 115
7.24.25 Settings .................................... 116
7.24.26 Favorites................................... 116
7.24.27 Quick Selector 1........................ 117
7.24.28 Quick Selector 2........................ 118
7.24.29 Bluetooth (optional) ................... 119
7.24.30 Display Theme........................... 120
7.24.31 Shift Light ................................ 121
7.24.32 Lights up .................................. 121
7.24.33 Flashes..................................... 122
7.24.34 Shift Light ................................ 123
7.24.35 Setting the time and date ........... 123
7.24.36 DRL ......................................... 126
7.24.37 Units ........................................ 128
7.24.38 Distance ................................... 128
7.24.39 Temperature.............................. 129
7.24.40 Fuel Cons.................................. 129
7.24.41 Language .................................. 130
7.24.42 Service ..................................... 131
TABLE OF CONTENTS
6
7.24.43 Extra Functions ......................... 132
8 ERGONOMICS .......................................... 133
8.1 Handlebar position......................... 133
8.2 Adjusting the handlebar
position ..................................... 133
8.3 Adjusting the windshield ................ 136
8.4 Adjusting the basic position of the
clutch lever ................................... 138
8.5 Adjusting the basic position of the
hand brake lever ............................ 139
8.6 Adjusting foot brake lever stub ........ 140
8.7 Adjusting the basic position of the
foot brake lever .......................... 141
8.8 Checking the basic position of the
shift lever...................................... 143
8.9 Adjusting the basic position of the
shift lever .................................. 144
9 PREPARING FOR USE............................... 146
9.1 Advice on preparing for first use ...... 146
9.2 Running in the engine .................... 148
9.3 Loading the vehicle ........................ 149
10 RIDING INSTRUCTIONS............................ 152
10.1 Checks and maintenance measures
when preparing for use ................... 152
10.2 Starting the vehicle ........................ 153
10.3 Starting off.................................... 154
10.4 Quickshifter + (optional)................. 155
10.5 Shifting, riding .............................. 156
10.6 Applying the brakes........................ 162
10.7 Stopping, parking........................... 165
10.8 Transporting.................................. 167
10.9 Refueling ...................................... 168
11 SERVICE SCHEDULE ................................ 171
11.1 Additional information.................... 171
11.2 Required work ............................... 171
11.3 Recommended work ....................... 174
12 TUNING THE CHASSIS ............................. 175
12.1 Fork/shock absorber ....................... 175
12.2 Adjusting the compression
damping of the fork........................ 175
12.3 Adjusting the rebound damping of
the fork......................................... 177
12.4 Adjusting the spring pretension of
the fork......................................... 178
TABLE OF CONTENTS
7
12.5 Compression damping of the shock
absorber........................................ 180
12.6 Adjusting the low-speed
compression damping of the shock
absorber........................................ 180
12.7 Adjusting the high-speed
compression damping of the shock
absorber........................................ 182
12.8 Adjusting the rebound damping of
the shock absorber......................... 183
12.9 Adjusting the spring preload of the
shock absorber ........................... 184
13 SERVICE WORK ON THE CHASSIS............. 186
13.1 Raising the motorcycle with rear
lifting gear .................................... 186
13.2 Removing the rear of the
motorcycle from the lifting gear....... 186
13.3 Lifting the motorcycle with the
front lifting gear............................. 187
13.4 Taking the motorcycle off the front
lifting gear .................................... 188
13.5 Removing the seat ......................... 189
13.6 Mounting the seat .......................... 190
13.7 Checking for chain dirt ................... 190
13.8 Cleaning the chain ......................... 191
13.9 Checking the chain tension ............. 193
13.10 Adjusting the chain tension............. 195
13.11 Checking the chain, rear sprocket,
engine sprocket, and chain guide .... 197
13.12 Removing the left side cover ........... 201
13.13 Installing the left side cover............ 202
13.14 Removing the right side cover ......... 203
13.15 Installing the right side cover .......... 204
13.16 Removing the battery cover ............. 205
13.17 Installing the battery cover.............. 206
13.18 Removing left fuel tank spoiler........ 207
13.19 Installing the left fuel tank spoiler ... 210
13.20 Removing right fuel tank spoiler ...... 212
13.21 Installing the right fuel tank
spoiler .......................................... 215
13.22 Removing the front fender .............. 217
13.23 Installing the front fender ............... 218
13.24 Removing fork protector.................. 219
13.25 Installing the fork protector............. 219
13.26 Cleaning the dust boots of the fork
legs ........................................... 220
13.27 Removing the windshield................ 222
13.28 Installing the windshield................. 223
13.29 Removing left fuel tank cover.......... 224
13.30 Installing the left fuel tank cover ..... 225
13.31 Removing right fuel tank cover ........ 227
TABLE OF CONTENTS
8
13.32 Installing the right fuel tank cover ... 228
13.33 Removing engine guard .................. 229
13.34 Installing the engine guard ............. 231
14 BRAKE SYSTEM ....................................... 234
14.1 Anti-lock braking system (ABS) ....... 234
14.2 Checking brake discs...................... 236
14.3 Checking the front brake fluid
level ............................................. 238
14.4 Adding the front brake fluid ......... 239
14.5 Checking the front brake linings ...... 241
14.6 Checking the free travel of the foot
brake lever .................................... 243
14.7 Checking the rear brake fluid
level ............................................. 244
14.8 Adding rear brake fluid ............... 245
14.9 Checking the rear brake linings ....... 247
15 WHEELS, TIRES ....................................... 249
15.1 Removing the front wheel ............ 249
15.2 Installing the front wheel ............ 252
15.3 Removing the rear wheel ............. 256
15.4 Installing the rear wheel .............. 259
15.5 Checking the rear hub damping
rubber pieces ............................. 262
15.6 Checking the tire condition ............. 264
15.7 Checking tire pressure .................... 266
15.8 Checking spoke tension .................. 268
15.9 Tubeless tire system....................... 269
15.10 Using tire repair spray .................... 270
16 ELECTRICAL SYSTEM ............................... 271
16.1 Daytime running light (DRL)............. 271
16.2 Removing the 12-V battery .......... 272
16.3 Installing the 12-V battery ........... 276
16.4 Charging the 12-V battery ........... 279
16.5 Changing the main fuse.................. 283
16.6 Changing the ABS fuses ................. 285
16.7 Changing the fuses of individual
power consumers ........................... 287
16.8 Changing the turn signal bulb ......... 290
16.9 Checking the headlight setting ........ 292
16.10 Adjusting the headlight range.......... 293
16.11 Diagnostics connector .................... 295
16.12 Front ACC1 and ACC2 .................... 295
16.13 ACC1 and ACC2 rear ...................... 296
17 COOLING SYSTEM .................................... 297
17.1 Cooling system .............................. 297
17.2 Checking the coolant level in the
compensating tank......................... 298
TABLE OF CONTENTS
9
17.3 Correcting the coolant level in the
compensating tank......................... 299
18 TUNING THE ENGINE............................... 302
18.1 "Ride Mode" .................................. 302
18.2 Motorcycle traction
control (Cornering MTC).................. 303
18.3 Slip adjustment ............................. 304
18.4 Throttle Response .......................... 304
19 SERVICE WORK ON THE ENGINE .............. 306
19.1 Checking the engine oil level........... 306
19.2 Changing the engine oil and oil
filter, cleaning the oil screens ...... 307
19.3 Adding engine oil........................... 311
19.4 Checking the free travel of the
clutch lever ................................... 313
19.5 Setting the free travel of the clutch
lever .......................................... 314
20 CLEANING, CARE ..................................... 315
20.1 Cleaning the motorcycle ................. 315
20.2 Checks and maintenance steps for
winter operation............................. 318
21 STORAGE................................................. 320
21.1 Storage ......................................... 320
21.2 Preparing for use after storage......... 321
22 TROUBLESHOOTING ................................ 322
23 TECHNICAL DATA..................................... 326
23.1 Engine .......................................... 326
23.2 Engine tightening torques ............... 328
23.3 Capacities ..................................... 334
23.3.1 Engine oil ................................. 334
23.3.2 Coolant..................................... 334
23.3.3 Fuel ......................................... 334
23.4 Chassis ......................................... 334
23.5 Electrical system............................ 336
23.6 Tires............................................. 337
23.7 Fork.............................................. 337
23.8 Shock absorber.............................. 339
23.9 Chassis tightening torques .............. 340
24 DECLARATIONS OF CONFORMITY ............. 348
24.1 Declarations of conformity .............. 348
24.2 Country-specific declarations of
conformity..................................... 350
25 SUBSTANCES .......................................... 351
TABLE OF CONTENTS
10
26 AUXILIARY SUBSTANCES ......................... 354
27 STANDARDS ............................................ 356
28 INDEX OF SPECIAL TERMS ....................... 357
29 LIST OF ABBREVIATIONS.......................... 358
30 LIST OF SYMBOLS.................................... 359
30.1 Red symbols.................................. 359
30.2 Yellow and orange symbols.............. 359
30.3 Green and blue symbols.................. 360
INDEX ............................................................. 361
MEANS OF REPRESENTATION 1
11
1.1 Symbols used
The meaning of specific symbols is described below.
Indicates an expected reaction (e.g. of a work step or a function).
Indicates an unexpected reaction (e.g. of a work step or a function).
All work marked with this symbol requires specialist knowledge and technical understanding.
In the interest of your own safety, have these jobs performed by an authorized KTM workshop!
Your motorcycle will be optimally cared for there by specially trained experts using the auxiliary
tools required.
Indicates a page reference (more information is provided on the specified page).
Indicates information with more details or tips.
Indicates the result of a testing step.
1 MEANS OF REPRESENTATION
12
Indicates a voltage measurement.
Indicates a current measurement.
Indicates the end of an activity, including potential rework.
1.2 Formats used
The typographical formats used in this document are explained below.
Proprietary name Indicates a proprietary name.
Name
®
Indicates a protected name.
Brandâ„¢ Indicates a brand available on the open market.
Underlined terms Refer to technical details of the vehicle or indicate technical terms, which
are explained in the glossary.
SAFETY ADVICE 2
13
2.1 Use definition – intended use
The vehicle is designed and constructed to withstand the usual demands of regular traffic and use on gentle ter-
rain (unpaved roads). This vehicle is not suitable for use on race tracks.
Info
This vehicle is only authorized for operation on public roads in its homologated version.
2.2 Misuse
The vehicle must only be used as intended.
Dangers can arise for people, property and the environment through use not as intended.
Any use of the vehicle beyond the intended and defined use constitutes misuse.
Misuse also includes the use of operating and auxiliary fluids which do not meet the required specification for the
respective use.
2.3 Safety advice
A number of safety instructions need to be followed to operate the product described safely. Therefore read this
instruction and all further instructions included carefully. The safety instructions are highlighted in the text and
are referred to at the relevant passages.
2 SAFETY ADVICE
14
Info
Various information and warning labels are attached in prominent locations on the product described. Do
not remove any information or warning labels. If they are missing, you or others may not recognize dangers
and may therefore be injured.
2.4 Degrees of risk and symbols
Danger
Identifies a danger that will immediately and invariably lead to fatal or serious permanent injury if the
appropriate measures are not taken.
Warning
Identifies a danger that is likely to lead to fatal or serious injury if the appropriate measures are not
taken.
Caution
Identifies a danger that may lead to minor injuries if the appropriate measures are not taken.
Note
Identifies a danger that will lead to considerable machine and material damage if the appropriate measures are
not taken.
Note
Indicates a danger that will lead to environmental damage if the appropriate measures are not taken.
SAFETY ADVICE 2
15
2 SAFETY ADVICE
16
2.5 Overview of labels
F02109-10
SAFETY ADVICE 2
17
1 Information on tires
2 Information on emission control
3 Information on chain tension
4 Information on suspension tuning
5 USA type label
6 Information on noise emission
7 Canada type label
8 Information on starting up
F02105-01
Information on tires
2 SAFETY ADVICE
18
A00626-10
Information on emission control
F02038-01
Information on chain tension
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KTM 790 Adventure R US 2020 Owner's manual

Category
Motorcycles
Type
Owner's manual

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