Daikin FDMQ09RVJU Installation guide

Daikin
Brand
Daikin
Model
FDMQ09RVJU
Category
Split-system air conditioners
Type
Installation guide

This manual is also suitable for

DAIKIN ROOM AIR CONDITIONER
INSTALLATION MANUAL
R410A Split Series
Installation manual
Manuel dinstallation
Manual de instalación
MODELS
FDMQ09RVJU
FDMQ12RVJU
FDMQ15RVJU
FDMQ18RVJU
FDMQ24RVJU
EnglishFrançaisEspañol
Manuel dinstallation
00_CV_3P500432-1.indd 1 7/27/2017 10:09:05
CONTENTS
1. SAFETY CONSIDERATIONS .......................................... 1
2. BEFORE INSTALLATION ................................................ 3
3. CHOOSING AN INSTALLATION SITE ............................ 4
4. PREPARATION BEFORE INSTALLATION ...................... 5
5. INDOOR UNIT INSTALLATION ....................................... 6
6. REFRIGERANT PIPING WORK ...................................... 7
7. DRAIN PIPING WORK .................................................... 9
8. DUCT WORK ................................................................. 11
9. ELECTRIC WIRING WORK ........................................... 11
10. FIELD SETTING ............................................................ 14
11. TRIAL OPERATION AND TESTING .............................. 15
1. SAFETY CONSIDERATIONS
Read these SAFETY CONSIDERATIONS for Installation
carefully before installing an air conditioner or heat pump. After
completing the installation, make sure that the unit operates
properly during the startup operation.
Instruct the user on how to operate and maintain the unit.
Inform users that they should store this installation manual with
the operation manual for future reference.
Always use a licensed installer or contractor to install this
product.
Improper installation can result in water or refrigerant leakage,
electric shock, fire, or explosion.
Meanings of DANGER, WARNING, CAUTION, and NOTE
Symbols:
DANGER ........... Indicates an imminently hazardous
situation which, if not avoided, will
result in death or serious injury.
WARNING .......... Indicates a potentially hazardous
situation which, if not avoided, could
result in death or serious injury.
CAUTION ........... Indicates a potentially hazardous
situation which, if not avoided, may
result in minor or moderate injury.
It may also be used to alert against
unsafe practices.
NOTE ................. Indicates situations that may result
in equipment or property-damage
accidents only.
DANGER
• Refrigerant gas is heavier than air and replaces oxygen.
A massive leak can lead to oxygen depletion, especially
in basements, and an asphyxiation hazard could occur
leading to serious injury or death.
•
Do not ground units to water pipes, gas pipes, telephone
wires, or lightning rods as incomplete grounding can cause
a severe shock hazard resulting in severe injury or death.
Additionally, grounding to gas pipes could cause a gas leak
and potential explosion causing severe injury or death.
• If refrigerant gas leaks during installation, ventilate the
area immediately. Refrigerant gas may produce toxic gas
ifitcomesintocontactwithre.Exposuretothisgascould
cause severe injury or death.
• After completing the installation work, check that the
refrigerant gas does not leak throughout the system.
• Donotinstallunitinanareawhereammablematerials
are present due to risk of explosions that can cause
serious injury or death.
• Safely dispose all packing and transportation materials
in accordance with federal/state/local laws or ordinances.
Packing materials such as nails and other metal or
wood parts, including plastic packing materials used for
transportation may cause injuries or death by suffocation.
WARNING
• Onlyqualiedpersonnelmustcarryouttheinstallation
work. Installation must be done in accordance with this
installation manual. Improper installation may result in
waterleakage,electricshock,orre.
• When installing the unit in a small room, take measures
to keep the refrigerant concentration from exceeding
allowable safety limits. Excessive refrigerant leaks, in the
event of an accident in a closed ambient space, can lead
tooxygendeciency.
• Useonlyspeciedaccessoriesandpartsforinstallation
work.Failuretousespeciedpartsmayresultinwater
leakage,electricshock,re,ortheunitfalling.
• Install the air conditioner or heat pump on a foundation
strong enough that it can withstand the weight of the unit.
Afoundationofinsufcientstrengthmayresultintheunit
falling and causing injuries.
• Take into account strong winds, typhoons, or earthquakes
when installing. Improper installation may result in the unit
falling and causing accidents.
• Make sure that a separate power supply circuit is provided
for this unit and that all electrical work is carried out by
qualiedpersonnelaccordingtolocal,state,andnational
regulations.Aninsufcientpowersupplycapacityor
improper electrical construction may lead to electric shock
orre.
• Makesurethatallwiringissecured,thatspeciedwires
are used, and that no external forces act on the terminal
connections or wires. Improper connections or installation
mayresultinre.
• When wiring, position the wires so that the electrical wiring
box cover can be securely fastened. Improper positioning
of the electrical wiring box cover may result in electric
shock,re,ortheterminalsoverheating.
• Before touching electrical parts, turn off the unit.
• The circuit must be protected with safety devices in
accordance with local and national codes, i.e. a circuit
breaker.
•
Securely fasten the outdoor unit terminal cover (panel). If the
terminal cover/panel is not installed properly, dust or water
mayentertheoutdoorunitcausingreorelectricshock.
•
When installing or relocating the system, keep the refrigerant
circuitfreefromsubstancesotherthanthespecied
refrigerant (R410A) such as air. Any presence of air or other
foreign substance in the refrigerant circuit can cause an
abnormal pressure rise or rupture, resulting in injury.
• Do not change the setting of the protection devices. If the
pressure switch, thermal switch, or other protection device
is shorted and operated forcibly, or parts other than those
speciedbyDaikinareused,reorexplosionmayoccur.
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English
CAUTION
• Donottouchtheswitchwithwetngers.Touchingaswitch
withwetngerscancauseelectricshock.
• Do not allow children to play on or around the unit to
prevent injury.
• Theheatexchangernsaresharpenoughtocut.Toavoid
injurywearglovesorcoverthenswhileworkingaround
them.
• Do not touch the refrigerant pipes during and immediately
after operation as the refrigerant pipes may be hot or
cold,dependingontheconditionoftherefrigerantowing
through the refrigerant piping, compressor, and other
refrigerant cycle parts. Your hands may suffer burns or
frostbite if you touch the refrigerant pipes. To avoid injury,
give the pipes time to return to normal temperature or, if
you must touch them, be sure to wear proper gloves.
• Install drain piping to proper drainage. Improper drain
piping may result in water leakage and property damage.
• Insulate piping to prevent condensation.
• Be careful when transporting the product.
• Do not turn off the power immediately after stopping
operation. Always wait for at least 5 minutes before turning
off the power. Otherwise, water leakage may occur.
• Do not use a charging cylinder. Using a charging cylinder
may cause the refrigerant to deteriorate.
• Refrigerant R410A in the system must be kept clean, dry,
and tight.
(a) Clean and Dry -- Foreign materials (including mineral
oils such as SUNISO oil or moisture) should be
prevented from getting into the system.
(b) Tight -- R410A does not contain any chlorine, does
not destroy the ozone layer, and does not reduce the
earth’s protection again harmful ultraviolet radiation.
R410A can contribute to the greenhouse effect if it is
released. Therefore take proper measures to check for
the tightness of the refrigerant piping installation. Read
the chapter Refrigerant Piping Work and follow the
procedures.
• Since R410A is a blend, the required additional refrigerant
must be charged in its liquid state. If the refrigerant is
charged in a state of gas, its composition can change and
the system will not work properly.
• The indoor unit is for R410A. See the catalog for indoor
models that can be connected. Normal operation is not
possible when connected to other units.
• Remote controller (wireless kit) transmitting distance
can be shorter than expected in rooms with electronic
uorescentlamps(inverterorrapidstarttypes).Installthe
indoorunitfarawayfromuorescentlampsasmuchas
possible.
• Indoor units are for indoor installation only. Outdoor units
can be installed either outdoors or indoors. This unit is for
indoor use.
• Do not install the air conditioner or heat pump in the
following locations:
(a) Where a mineral oil mist or oil spray or vapor is
produced, for example, in a kitchen.
Plastic parts may deteriorate and fall off or result in
water leakage.
(b) Where corrosive gas, such as sulfurous acid gas, is
produced.
Corroding copper pipes or soldered parts may result in
refrigerant leakage.
(c) Near machinery emitting electromagnetic waves.
Electromagnetic waves may disturb the operation of the
control system and cause the unit to malfunction.
(d)Whereammablegasmayleak,wherethereiscarbon
ber,orignitabledustsuspensionintheair,orwhere
volatileammablessuchasthinnerorgasolineare
handled. Operating the unit in such conditions can
causeare.
• Take adequate measures to prevent the outdoor unit
from being used as a shelter by small animals. Small
animals making contact with electrical parts can cause
malfunctions,smoke,orre.Instructtheusertokeepthe
area around the unit clean.
NOTE
• The indoor unit should be positioned where the unit and
inter-unit wires (outdoor to indoor) are at least 3.3ft (1m)
away from any televisions or radios. (The unit may cause
interference with the picture or sound.) Depending on the
radiowaves,adistanceof3.3ft(1m)maynotbesufcient
to eliminate the noise.
• Dismantling the unit, treatment of the refrigerant, oil and
additional parts must be done in accordance with the
relevant local, state, and national regulations.
• Do not use the following tools that are used with
conventional refrigerants: gauge manifold, charge hose,
gasleakdetector,reverseowcheckvalve,refrigerant
charge base, vacuum gauge, or refrigerant recovery
equipment.
• If the conventional refrigerant and refrigerator oil are mixed
in R410A, the refrigerant may deteriorate.
• This air conditioner or heat pump is an appliance that
should not be accessible to the general public.
• Asdesignpressureis604psi,thewallthicknessofeld-
installed pipes should be selected in accordance with the
relevant local, state, and national regulations.
FTN002-U
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2. BEFORE INSTALLATION
When unpacking the indoor unit or moving the unit after
unpacked, hold the hangers (4 places) and do not apply
force to other parts (particularly refrigerant piping, drain
piping).
• For installation of the outdoor unit, refer to the installation
manual attached to the outdoor unit.
• Do not throw away the accessories until the installation work
is completed.
• After the indoor unit is carried into the room, to avoid the
indoor unit from getting damaged, take measures to protect
the indoor unit with packing materials.
(1) Determine the route to carry the unit into the room.
(2) Do not unpack the unit until it is carried to the
installation location.
Where unpacking is unavoidable, use a sling of soft
material or protective plates together with a rope when
lifting, to avoid damage or scratches to the indoor unit.
• Have the user actually operate the air conditioner while
looking at the operation manual.
Instruct the user how to operate the air conditioner
(particularly operation pro cedures, and temperature
adjustment).
• Do not use the air conditioner in a salty atmosphere such as
coastalareas,vehicles,vesselsorwherevoltageuctuation
is frequent such as factories.
• Take off static electricity from the body when carrying out
wiring and the electrical wiring box cover is removed.
The electric parts may be damaged.
2-1 ACCESSORIES
Name (1) Clamp
metal
(2) Drain
hose
(3)Ductangeconnection
screw
09/12 class 15/18/24 class
Quantity 1 1 10 18
Shape
Name
Fitting
insulation
(6) Sealing
pad
(7) Sealing
pad (8) Clamp
Quantity 1 each 128
Shape
Thin
(4) For liquid
pipe
Thick
(5) For gas
pipe
Large
(Dark gray)
Medium
(Dark gray)
Name (9)Washerxing
plate
(10)
Wire sealing
pad
(11)
Washer for
hanger bracket
Quantity 4 2 8
Shape Small
(Gray)
Name (12) Conduit mounting plate Others
Quantity 1
•Operation manual
•Installation manual
•Warranty
Shape
2-2 OPTIONAL ACCESSORIES
• A remote controller is required for the indoor unit.
• Select a remote controller from the table below according to
user request and install in an appropriate place.
Remote controller type
Wired type BRC1E73
Wireless type BRC082A43
• The indoor unit can be switched to lower suction.
(Refer to 4. PREPARATION BEFORE INSTALLATION.)
The side cover plate (KDBD63A160) is required in the case
of wiring from the bottom for underside suction.
For installation work, refer to the instruction sheet provided
with the side cover plate.
CARRY OUT THE WORK GIVING CAUTION
TO THE FOLLOWING ITEMS AND AFTER THE
WORK IS COMPLETED CHECK THESE AGAIN.
1. Items to be checked after the installation work is
completed
Items to be checked Symptom Check
Are the indoor and outdoor
unitsrigidlyxed?
Drop · vibration ·
noise
Are the installation works of
the outdoor and indoor units
completed?
Does not operate ·
burnout
Is the insulation of refrigerant
piping and drain piping
completelycarriedout?
Water leakage
Doesthedrainowout
smoothly? Water leakage
Is the power supply voltage
identical to that stated in the
manufacturer’s label on the
airconditioner?
Does not operate ·
burnout
Are you sure that there is no
wrong wiring or piping or no
loosewiring?
Does not operate ·
burnout
Isgroundingcompleted? Danger in case of
leakage
Are the sizes of electric
wiring according to the
specication?
Does not operate ·
burnout
Are any of air outlets or inlets
of the indoor and outdoor
unitsblockedwithobstacles?
(It may lead to capacity drop
due to fan speed drop or
malfunction of equipment.)
Does not cool /
Does not heat
Is the external static
pressuresetcorrectly?
Does not cool /
Does not heat
Also review the “SAFETY CONSIDERATIONS”.
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01_EN_3P500432-1.indd 3 10/24/2017 18:32:30
English
2. Items to be checked at time of delivery
Items to be checked Check
Haveyoucarriedouteldsetting?(ifnecessary)
Aretheelectricalwiringboxcover,airlter,suction
grilleattached?
Does the cool air discharge during the COOL
operation and the warm air discharge during the
HEAToperation?Doestheindoorunitmakes
unpleasantsoundofairdischarge?
Did you explain about operations while showing the
operationmanualtoyouruser?
Have you explained the description of COOL, HEAT,
DRY and AUTOMATIC (cooling/heating) given in the
operationmanualtotheuser?
If you set the fan speed at thermostat OFF, did you
explain the set fan speed to the user.
Did you hand the operation manual over to the
user?
Have you checked that there is no generation
of abnormal noise (i.e., noise resulting from
contaminationormissingparts)?
Is the printed circuit board switch not on the
emergency(EMG.)side?
The switch is factory set to the normal (NORM.) side.
If an optional accessory is in use, did you check the
operationoftheoptionalaccessoryandmakeeld
settingsasneeded?
Have you explained failure examples of
3. CHOOSING AN INSTALLATION SITE?
Items to be checked at time of delivery
Test items Check
Did you explain about operations while showing
theoperationmanualtotheuser?
Did you hand the operation manual over to the
user?
Points for explanation about operations
The items with WARNING and CAUTION marks in the
operation manual are the items pertaining to possibilities for
bodily injury and material damage in addition to the general
usage of the product. Accordingly, it is necessary that you
make a full explanation about the described contents and
also ask the users to read the operation manual.
Note to the installer
Be sure to instruct customers how to properly operate the
unit (especially operating different functions, and adjusting
the temperature) by having them carry out operations while
looking at the manual.
3. CHOOSING AN INSTALLATION SITE
Hold the hangers at 4 locations to move the indoor unit
when unpacking or after unpacked, and do not apply force
tothepiping(refrigerantanddrain)andairoutletange.
If the temperature and humidity in the ceiling is likely to
exceed 86°F (30°C), RH80%, use the additional insulation
stick to the indoor unit.
Use the insulation such as glass wool or polyethylene that
has thickness of 3/8 inch (10mm) or more. However, keep
the insulated outside dimension smaller than the ceiling
opening so that the unit may go through the opening at
installation.
(1) Select the installation location that meets the following
conditions and get approval of the user.
•
Where the cool and warm air spreads evenly in the room.
• Where there are no obstacles in the air passage.
• Where drainage can be ensured.
•
Where the ceiling’s lower surface is not remarkably inclined.
• Wherethereissufcientstrengthtowithstandthemass
oftheindoorunit.(Ifthestrengthisinsufcient,the
indoor unit may vibrate and get in contact with the ceiling
and generate unpleasant chattering noise.)
• Whereaspacesufcientforinstallationandservicecan
be ensured. (Refer to Fig. 1 and Fig. 2)
• Where the piping length between the indoor and the
outdoor units is ensured within the allowable length.
(Refer to the installation manual attached to the outdoor unit.)
• Wherethereisnoriskofammablegasleak.
[ Installation Space Requirements ]
Maintenance
space for
drain pan
Maintenance
space for
electrical
components
Secure the maintenance
space for the drain pan and
electrical components.
17-11/16
(450)
or more
Fig. 1 unit: inch (mm)
Floor
Ceiling
100 (2500)
or more
H2 or more*
13/16
(20)
or more
H1=9-5/8
(245)*
Fig. 2 unit: inch (mm)
• * Dimension H1 indicates the product height.
• *Secureadownwardslopeofatleast1/100speciedin
7. DRAIN PIPING WORK and determine dimension H2.
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<Failure example>
Ifthereisanobstacleintheairowpathorproperinstallation
space is not provided, the indoor unit will cause air volume
reduction and take in air blown out of the indoor unit,
thus resulting in performance degradation or turning the
thermostat OFF frequently.
CAUTION
• Install the indoor and outdoor units, power supply wiring,
remote controller wiring and transmission wiring at least
1 meter away from televisions or radios to prevent image
interference or noise.
(Depending on the radio waves, a distance of 1 meter may
notbesufcienttoeliminatethenoise.)
• Installtheindoorunitasfaraspossiblefromuorescent
lamps.
If a wireless remote controller kit is installed, the
transmission distance may be shorter in a room where
an electronic lighting type (inverter or rapid start type)
uorescentlampisinstalled.
(2) Use suspension bolts to install the unit.
Check whether or not the ceiling is strong enough to
support the weight of the unit. If there is a risk that the
ceiling is not strong enough, reinforce the ceiling before
installing the unit.
4. PREPARATION BEFORE INSTALLATION
(1) Check the relation of location between the ceiling
opening and the indoor unit suspension bolts. (unit:
inch (mm))
• Provide one of the following service spaces for the
maintenance and inspection of the electrical wiring box
and drain pump or for other services.
1. Inspection ports 1 and 2 (17-11/16 inch (450mm) ×
17-11/16 inch (450mm)) (Fig. 3-2) and a minimum
space of 11-13/16 inch (300mm) at the bottom of the
product (Fig. 3-1).
2. Inspection port 1 (17-11/16 inch (450mm) ×
17-11/16 inch (450mm)) on the electrical wiring box
side and inspection port 2 on the bottom of the
product. (Fig. 4, arrow A-1)
3. Inspection port 3 on the bottom of the product and on
the bottom side of the electrical wiring box. (Fig. 4,
arrow A-2)
Electrical wiring box
11-13/16 (300)
or more
Ceiling Inspection port
< In the case of (1)-1 >
unit: inch (mm)
Fig. 3-1
Electrical wiring box
31-1/2 (800)
7-7/8 (200)
or less
C
B
D
(Suspension bolt pitch)
Suspension bolt (× 4)
24-13/16
(630)
Air outlet
Bottom of
indoor unit
* Inspection port 2 is not required
if the bottom space under the product
is accessible for work.
Air inlet
(Suspension
bolt pitch)
Inspection port 1
(17-11/16 (450)×
17-11/16 (450))
Inspection port 2*
(17-11/16 (450)×
17-11/16 (450))
(For drain pan
removal and
component
replacement)
Fig. 3-2 unit: inch (mm)
Electrical wiring box
13/16 (20)
or more
Ceiling
Inspection port A
Inspection port 1
(17-11/16 (450)×
17-11/16 (450))
Inspection
port 3
Electrical
wiring box
Electrical
wiring box
31-1/2
(800)
Arrow A-1 Arrow A-2
Inspection port 2
(Indoor unit size
+ 11-13/16 (300)
or more)
(Indoor unit
size or more)
7-7/8 (200)
or less
E=C+11-13/16 (300)
or more
C
< In the case of (1)-2, 3 >
31-1/2
(800)
Fig. 4 unit: inch (mm)
Table 1 unit: inch (mm)
B C D E
09/12
class 1-15/16 (50) 39-3/8
(1000)
40-7/8
(1038)
51-3/16
(1300)
15/18/24
class (0) 27-9/16
(700)
29-1/16
(738)
39-3/8
(1000)
(2) Mount canvas ducts to the air outlet and inlet so that
the vibration of the indoor unit will not be transmitted
to the ducts or ceiling. Furthermore, attach sound
absorbing material (thermal insulation material) to
the duct inner walls and anti-vibration rubber to the
suspension bolts (refer to 8. DUCT WORK).
(3) The indoor unit is set to standard external static
pressure.
• If external static pressure is higher or lower than the
standard set value, the remote controller may be used
to make on-site setting change in the external static
pressure.
Refer to 10. FIELD SETTING.
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01_EN_3P500432-1.indd 5 10/24/2017 18:32:31
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(4) Open installation holes
(in the case of installation onto the existing ceiling).
• Open the installation holes on the ceiling of the
installation location, and work on the refrigerant piping,
drain piping, remote controller wiring, and wiring
between the indoor and outdoor units to the piping
connection port and wiring connection port of the indoor
unit (refer to each piping and wiring procedure items).
• Ceiling framework reinforcement may be required in
order to keep the ceiling horizontal and prevent ceiling
vibration after opening the ceiling holes. For details,
consult your building and upholstery work contractors.
(5) Install the suspension bolts.
• Use M8 or M10 bolts for hanging the indoor unit.
Use hole-in-anchors for the existing bolts and
embedded inserts or foundation bolts for new bolts, and
xtheindoorunitrmlytothebuildingsothatitmay
withstand the mass of the unit.
In addition, adjust clearance (1-15/16 inch (50mm) -
3-15/16 inch (100mm)) from the ceiling in advance.
<Installation examples>
Foundation bolt
Suspension bolt
Indoor
unit
Ceiling slab
Long nut or
turn-buckle
Note) Components shown in the figure above are
all local procurement.
(6) In the case of changing the preset suction to
underside suction, replace the chamber cover and the
suctionange.(RefertoFig.5)
1.Removethesuctionangeandchambercover.
2.Replacethesuctionangeandthechambercover.
CAUTION
• Secureasufcientmaintenancespaceforthedrainpan
and electrical components before installing the indoor
unit.
• Secureasufcientmaintenancespaceforthelter
chamber, and peripheral components before installing the
indoor unit.
Suction flange
Replacement
Chamber cover
Fig. 5
5. INDOOR UNIT INSTALLATION
Depending on the optional parts, it may be easier to attach
them before installing the indoor unit. Refer to also the
installation manual attached to the optional parts.
As for the parts to be used for installation work, be sure
tousetheprovidedaccessoriesandspeciedparts
designated by our company.
(1) Install the indoor unit temporarily.
• Fix the hanger to the suspension bolt.
Makesuretosecurelyxthehangerwiththenutandthe
washer for hanger bracket (11) from the upper and lower
side. (Refer to Fig. 6)
Ifthewasherxingplate(9)isused,theupperside
washer for hanger bracket (11) may be protected from
falling off. (Refer to Fig. 7)
[ Fix the hanger ]
Field supply
Tighten
(double nut)
Washer for
hanger bracket (11)
Fig. 6
[ Washer fixing ]
Washer
fixing plate (9)
Insert
Upper nut
Washer for
hanger bracket (11)
Fig. 7
• Keep the air outlet covered with a protective sheet to prevent
weld spatter and other foreign materials from entering the
indoor unit and damaging the resin drain pan.
(If holes or cracks are generated in the resin drain pan, water
can leak.)
(2) Adjust the height of the unit.
(3) Check the unit is horizontally level. (Refer to Fig. 8)
(4) Removethewasherxingplate(9)usedforpreventingthe
washer for hanger bracket (11) from dropping and tighten
the upper side nut.
Hanger
Bottom of
product
Level
Vinyl tube
[Maintaining horizontality]
Feed water into the tube and
set the indoor unit to the water
levels on the left and right.
Fig. 8
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01_EN_3P500432-1.indd 6 10/24/2017 18:32:32
CAUTION
• Install the indoor unit leveled.
If the indoor unit is inclined and the drain piping side gets
high,itmaycausemalfunctionofoatswitchandresultin
water leakage.
• Attach nuts on the upper and lower side of hanger.
If there is no upper nut and the lower nut is over-tightened,
the hanger and the top plate will deform and cause abnormal
sound.
• Donotinsertmaterialsotherthanthatspeciedinto
the clearance between the hanger and the washer for
hanger bracket (11).
Unless the washers are properly attached, the
suspension bolts may come off from the hanger.
WARNING
The indoor unit must be securely installed on a place
that can withstand the mass.
Ifthestrengthisinsufcient,theindoorunitmayfalldown
and cause injuries.
6. REFRIGERANT PIPING WORK
Refer to the installation manual for the outdoor unit also.
• Carry out insulation of both gas and liquid refrigerant piping
securely. If not insulated, it may cause water leakage. For
gas piping, use insulation material of which heat resistant
temperature is not less than 230°F (110°C).
For use under high humidity, strengthen the insulation
material for refrigerant piping. If not strengthened, the
surface of insulation material may sweat.
(1) Flaring the pipe end
1. Cut the pipe end with a pipe cutter.
2. Remove burrs with the cut surface facing downward,
sothatthelingsdonotenterthepipe.
3.Putthearenutonthepipe.
4. Flare the pipe.
5.Checkthatthearinghasbeendonecorrectly.
The flare’s inner surface
must be flaw-free.
The pipe end must
be evenly flared in a
perfect circle.
Make sure that the
flare nut is fitted.
Check
A
Cut exactly at right angles. Remove burrs
Set exactly at the position shown below.
A0-0.02in
(0-0.5mm)
0.04-0.06in
(1.0-1.5mm)
0.06-0.08in
(1.5-2.0mm)
Clutch-type
Flare tool for R410A
Clutch-type
(Rigid-type)
Wing-nut type
(Imperial-type)
Conventional flare tool
Flaring
Die
WARNING
• Donotapplymineraloiltotheare.
• Prevent mineral oil from getting into the system as
this would reduce the service life of the units.
•
Never use piping which has been used for previous
installations. Only use parts which are delivered with this unit.
• Never install a dryer to this R410A unit in order to
guarantee its service life.
•
The drying material may dissolve and damage the system.
•
Incompletearingmayresultinrefrigerantgasleakage.
CAUTION
• Usethearenutxedtothemainunit.(Thisisto
preventthearenutfromcrackingasaresultof
deterioration over time.)
• Useapipecutterandaresuitableforthetypeof
refrigerant.
• To prevent gas leakage, apply refrigeration oil only to
theinnersurfaceoftheare.(Userefrigerationoilfor
R410A.) (Refer to Fig. 10)
• Useatorquewrenchwhentighteningthearenutsto
preventdamagetothearenutsandgasleakage.
•
Protect the open end of the pipe against dust and moisture.
•
Do not allow anything other than the designated
refrigerant to get mixed into the refrigerant circuit, such
as air, etc. If any refrigerant gas leaks while working on
the unit, ventilate the room thoroughly right away.
•
Useonlythearenutsattachedtotheairconditioner.If
otherarenutsareused,itmaycauserefrigerantleakage.
(2) Refrigerant piping
1. To prevent gas leakage, apply refrigeration machine
oilonlytotheinnersurfaceoftheare.(Use
refrigeration oil for R410A)
2.Alignthecentersofbotharesandtightentheare
nuts 3 or 4 turns by hand, then tighten them fully with
a spanner and a torque wrench.
• Useatorquewrenchwhentighteningthearenuts
topreventdamagetothearenutsandgasleakage.
(Refer to Fig. 9)
Flare nut tightening torque
Gas side Liquid side
3/8 inch
(9.5mm)
1/2 inch
(12.7mm)
5/8 inch
(15.9mm)
1/4 inch
(6.4mm)
24.1-29.4ft•lbf
(32.7-39.9N•m)
36.5-44.5ft•lbf
(49.5-60.3N•m)
45.6-55.6ft•lbf
(61.8-75.4N•m)
10.4-12.7ft•lbf
(14.2-17.2N•m)
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• The refrigerant is pre-charged in the outdoor unit.
Torque wrench
Piping union
Flare nut
Spanner
Tighten
Fig. 9
Do not apply refrigeration
oil to the outer surface.
Flare nut
Apply refrigeration
oil only to the inner
surface of the flare.
Do not apply refrigeration oil to
the flare nut to avoid tightening
with excessive torque.
Apply oil
Fig. 10
CAUTION
Donothaveoiladheretothescrewxingpartofresin
parts.
If oil adheres, it may weaken the strength of screwed part.
Donottightenarenutstootight.
Ifaarenutcracks,therefrigerantmayleak.
Insulationofeldpipingmustbecarriedoutuptothe
connection inside the casing.
If the piping is exposed to the atmosphere, it may cause
sweating, burn due to touching the piping, electric shock or a
reduetothewiringtouchingthepiping.
•
After leak test, referring to Fig. 11, insulate both the gas and
liquidpipingconnectionwiththeattachedttinginsulation
(4) and (5) to prevent the pipings from getting exposed.
Then, tighten both the ends of insulating material with the clamp (8).
•
Wrapthesealingpad(Medium)(7)aroundthettinginsulation
(4)and(5)(arenutsection),boththegasandliquidpiping.
• Makesuretobringtheseamofttinginsulation(4)and(5)
to the top.
Gas piping
Liquid piping
Fitting
insulation (4)
Liquid Piping Insulation Procedure
Unit
Unit
Clamp (8)
Clamp (8)
Piping
insulating
material
(field supply)
Gas Piping Insulation Procedure
Fitting
insulation (5)
Piping insulating
material (unit)
Bring the
seam
to the top.
Flare nut
connection
Piping
insulating
material
(field supply)
Do not leave
clearance.
Flare nut
connection
Bring the
seam
to the top.
Do not leave
clearance.
Piping insulating
material (unit)
Wind around the
piping until top of the
flare nut connection,
beginning at the base.
Do not expose the
piping in order to
prevent the vapor
condensation.
Tighten the portion
where overlapped by
the piping insulating
material.
Tighten the portion
where overlapped by
the piping insulating
material.
Do not expose the
piping in order to
prevent the vapor
condensation.
Wind around the
piping, beginning
at the base.
Sealing pad
(Medium) (7)
Sealing pad
(Medium) (7)
Fig. 11
NOTE
1. In case of refrigerant shortage due to forgetting additional
refrigerant charge etc., it will result in malfunc tion such as
does not cool or does not heat.
Refer to the outdoor unit installation manual or technical
document for refrigerant piping.
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7. DRAIN PIPING WORK
(1) Carry out drain piping.
Carry out drain piping so that drainage is ensured.
• Select the piping diameter equal to or larger than
(except for riser) that of the connection piping
(polyvi nyl chloride piping, nominal diameter 1 inch
(25mm), outside diameter 1-1/4 inch (32mm)).
• Install the drain piping as short as possible with
downward inclination of 1/100 or more and without such
that air may not stagnate. (Refer to Fig. 12) (It may
cause abnormal sound such as bubbling noise.)
Downward
inclination of
1/100 or more
(1000-1500mm)
Support
Good
Wrong
Fig. 12
CAUTION
If drain stagnates in the drain piping, the piping may be
clogged.
• Ifsufcientdownwardinclinationcannotbeensured,
carry out upward drain piping.
• Install supports at a distance of 40 to 60 inch (1000 to
1500mm)sothatthepipingmaynotdeect.(Refer to
Fig. 12)
• Make sure to use the attached drain hose (2) and the
clamp metal (1).
Insert the drain hose (2) into the drain socket up to the
point where the socket diameter becomes larger.
Put the clamp metal (1) to the taped hose end and
tightentheclampmetal(1)withtorque10.6~13.3lbf•ft
(120~150N·cm).
Clamp metal (1)
Tape
Indoor unit
Drain hose (2)
Fig. 13
CAUTION
• Do not tighten the clamp metal (1) with the torque more
thanthespeciedvalue.
The drain hose (2), the socket or the clamp metal (1) may
be damaged.
• Wrap the vinyl tape around the end of the clamp metal
(1) so that the sealing pad (Large) (6) to be used at the
next process may not be damaged with the clamp end
or bend the tip of the clamp metal (1) inward as shown.
(Refer to Fig. 14)
<In case of sticking vinyl tape>
Tightened part
approx. 90°
Stick vinyl tape without
tearing the sealing pad
(Large) (6).
Vinyl tape
<In case of bending the tip>
Bend the tip without tearing the
sealing pad (Large) (6).
Tightened part
approx. 90°
Fig. 14
< Caution to be taken when carrying out upward drain
piping (Refer to Fig. 15) >
• The maximum height of the drain riser is 29-9/16 inch
(675mm). Since the drain pump mounted on this indoor
unit is a high head type, from the characteristic point of
view, the higher the drain riser the lower the draining
noise.
Therefore, the drain riser of 11-13/16 inch (300mm) or
higher is recommended.
• For upward drain piping, keep the horizontal piping
distance of 11-13/16 inch (300mm) or less between the
drain socket root to the drain riser.
Ceiling slab
11-13/16 (300) or less 40-60
(1000-1500) Support
Clamp metal (1)
Drain hose (2)
Upward drain piping
(Field supply)
Adjustable
(26-9/16 (675) or less)
(33-7/16 (850)
or less)
Drain hose (2)
Level or upward
inclination
Keep the drain hose level or make a slight up-grade so
that air may not stagnate in the drain hose.
If air stagnates, the drain may flow oppositely when
the drain pump stops and generate abnormal sound.
unit: inch (mm)
Fig. 15
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CAUTION
• To avoid the attached drain hose (2) getting excessive
force, do not bend nor twist it.
It may cause water leakage.
•
As for drain piping connection, do not connect the drain
hose directly to a sewage that gives off ammonia odor.
(The ammonia in the sewage may go through the drain
piping and corrode the heat exchanger of the indoor unit.)
•
In case of centralized drain piping, carry out piping work
according to the procedure shown in the fol lowing
Fig. 16
.
Make a downward inclination of 1/100 or
more to avoid stagnation of air.
If water stagnates in the drain
piping, it may cause clogging of
drain piping.
29-9/16 inch
(675mm)
Centralized drain piping
Fig. 16
• As for the size of centralized drain piping, select the size
that meets the capacity of indoor units to be con nected.
(Refer to the technical document)
•
Positioning the upward drain piping at an angle may cause
oatswitchmalfunctionandleadtowaterleakage.
• While replacing with new indoor unit, use the attached
new drain hose (2) and the clamp metal (1).
If an old drain hose or a clamp metal is used, it may
cause water leakage.
(2) Afterpipingworkisnished,checkifdrainageows
smoothly.
[Whentheelectricwiringworkisnished]
• Gradually pour 1/4 gal of water from the inspection
port at the bottom of the drain socket on the left side
of the drain socket into the drain pan giving caution to
avoid splashing water on the electric components such
asdrainpumpandconrmdrainagebyoperatingthe
indoor unit under cooling mode according to
10. FIELD SETTING. (Refer to Fig. 17)
Electrical wiring box
Drain socket
Filling port
Drain pan
Socket for
maintenance
(with rubber cap)
Plastic container
for pouring water
Drain pump
position
Terminal block
for wiring between
the indoor and
outdoor units
Electrical wiring
box cover
Air outlet
Access
window
Screw
[Method of adding water]
Fig. 17
[Whentheelectricwiringworkisnotnished]
• The electric wiring works (including grounding) must be
carriedoutbyaqualiedelectrician.
• Ifaqualiedpersonisnotpresent,aftertheelectric
wiringworkisnished,checkthedrainageaccording
tothemethodspeciedin[When the electric wiring
workisnished].
1. Open the electrical wiring box cover and connect the
ground wiring to the ground terminal.
2. Make sure the electrical wiring box cover is closed
before turning on the power supply.
• Throughout the whole process, carry out the work
giving caution to the wiring around the electrical
wiring box so that the connectors may not come
off.
3. Gradually pour 1 litre of water from the air outlet on
the left side of the drain socket into the drain pan
giving caution to avoid splashing water on the electric
components such as drain pump. (Refer to Fig. 17)
4. When the power supply is turned on, the drain
pump will operate. Drainage can be checked at the
transparent part of the drain socket.
(The drain pump will automatically stop after 10
minutes.)
Thedrainageofwatercanbeconrmedwithwaterlevel
change in the drain pan through the access window.
• Do not connect the drain piping directly to the
sewage that gives off ammonia odor.
The ammonia in the sewage may go through the
drain piping and corrode the heat exchanger of the
indoor unit.
• Donotapplyexternalforcetotheoatswitch.(It
may result in malfunction)
• Do not touch the drain pump.
Touching the drain pump may cause electric shock.
5. Turn off the power supply after checking drainage,
and remove the power supply wiring.
6. Attach the electrical wiring box cover as before.
(3) Sweating may occur and result in water leakage.
Therefore, make sure to insulate the following
2 locations (drain piping that laid indoors and drain
sockets).
• Use the provided sealing pad (large) (6), and perform
the thermal insulation of the clamp metal (1) and drain
hose (2) after checking the drainage of water. (Refer to
Fig. 18)
Start wrapping from where the
clamp metal (1) is tightened.
Wrap the sealing pad (Large) (6) so that
the clamp metal (1) end side may be
doubled.
Clamp metal (1)
Drain hose (2) Sealing pad (Large) (6)
Sealing pad (Large) (6)
No clearance is
allowed.
Unit
Fig. 18
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01_EN_3P500432-1.indd 10 10/24/2017 18:32:34
8. DUCT WORK
Pay the utmost attention to the following items and
conduct the duct work.
• Check that the duct is not in excess of the setting range of
external static pressure for the unit. (Refer to the technical
datasheet for the setting range.)
• Attach a canvas duct each to the air outlet and air inlet so
that the vibration of the equipment will not be transmitted to
the duct or ceiling.
Use a sound-absorbing material (insulation material) for the
lining of the duct and apply vibration insulation rubber to the
suspension bolts.
• At the time of duct welding, perform the curing of the duct so
that the sputter will not come in contact with the drain pan for
thelter.
• If the metal duct passes through a metal lath, wire lath, or
plate of a wooden structure, separate the duct and wall
electrically.
• Be sure to heat insulate the duct for the prevention of
dew condensation. (Material: Glass wool or styrene foam;
Thickness: 1 inch (25mm))
• Besuretoattachtheeldsupplyairltertotheairinletofthe
unitoreldsupplyinletintheairpassageontheairsuction
side.(Besuretoselectanairlterwithaductcollection
efciencyof50weightpercent.)
• Explain the operation and washing methods of the locally
procuredcomponents(i.e.,theairlter,airinletgrille,andair
outlet grille) to the user.
• Locate the air outlet grille on the indoor side for the
prevention of drafts in a position where indirect contact with
people.
• The air conditioner incorporates a function to adjust the fan
to rated speed automatically. (10. FIELD SETTING)
Therefore, do not use booster fans midway in the duct.
Connection method of ducts on air inlet and outlet sides.
• Connecttheeldsupplyductinalignmentwiththeinnerside
oftheange.
•
Connecttheangeandunitwiththeductangeconnection
screw (3).
• Wrapaluminiumtapearoundtheangeandductjointin
order to prevent air leakage.
Unit
Insulation material
(field supply)
Canvas duct
(field supply)
Flange on air inlet side
(provided with the unit)
Insulation material
(field supply)
Air inlet Air outlet
Duct flange
connection
screws (3)
Duct flange
connection
screws (3)
Flange on air outlet side
(provided with the unit)
Fig. 19
CAUTION
Connecttheangeandunitwiththeangeconnectionscrew
(3) regardless of whether the duct is connected to the air
inlet side.
9. ELECTRIC WIRING WORK
9-1 GENERAL INSTRUCTIONS
• Make certain that all electric wiring work is carried out by
qualiedpersonnelaccordingtotheapplicablelegislation
and this installation manual, using a separate dedicated
circuit.
Insufcientcapacityofthepowersupplycircuitorimproper
electricalconstructionmayleadtoelectricshockorare.
• Make sure to install a ground fault circuit interrupter.
Failuretodosomaycauseelectricshockandare.
• Do not turn on the power supply (branch switch, branch
overcurrentcircuitbreaker)untilalltheworksarenished.
• Multiple number of indoor units are connected to one
outdoor unit. Name each indoor unit as A-unit, B-unit ….. and
the like. When these indoor units are wired to the outdoor
unit, always wire the indoor unit to the terminal indicated
with the same symbol on the terminal block. If the wiring and
the piping are connected to the different indoor units and
operated, it will result in malfunction.
• Make sure to ground the air conditioner.
Grounding resistance should be according to applicable
legislation.
• Do not connect the ground wiring to gas or water pipings,
lightning conductor or telephone ground wiring.
• Gas piping .................Ignition or explosion may occur if
the gas leaks.
• Water piping ..............Hard vinyl tubes are not effective
grounds.
• Lightning conductor or telephone ground wiring ...............
Electric potential may rise abnormally if struck by a
lightning bolt.
• For electric wiring work, refer to also the “WIRING
DIAGRAM” attached to the electrical wiring box cover.
• Carry out wiring between the outdoor units, indoor units and
the remote controllers according to the wiring diagram.
• Carry out installation and wiring of the remote controller
according to the “installation manual” attached to the remote
controller.
• Do not touch the Printed Circuit Board assembly. It may
cause malfunction.
WARNING
• Do not use tapped wires, extension cords, or starburst
connections, as they may cause overheating, electric
shock,orre.
• Do not use locally purchased electrical parts inside the
product. (Do not branch the power for the drain pump,
etc., from the terminal block.) Doing so may cause electric
shockorre.
• Do not connect the power wire to the indoor unit. Doing so
maycauseelectricshockorre.
CAUTION
• When clamping wiring, use the included clamping
material to prevent outside pressure being exerted on
thewiringconnectionsandclamprmly.Whendoingthe
wiring, make sure the wiring is neat and does not cause
the electrical wiring box cover to stick up, then close the
coverrmly.
• Outside the unit, separate the low voltage wiring
(remote controller wiring) and high voltage wiring (wiring
between units, ground, and other power wiring) at least
2 in. so that they do not pass through the same place
together. Proximity may cause electrical interference,
malfunctions, and breakage.
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9-2 WIRING EXAMPLE
For the wiring of outdoor units, refer to the installation manual
attached to the outdoor units.
Conrmthesystemtype.
•
Multi system: 2 through 6 (The number of connectable units
will vary according to model) indoor units connect to 1 outdoor
unit. The indoor unit is controlled by remote controller connected
to each indoor unit.
Multi system
Main power supply
Main switch
123
123
P P1 2
P P1 2
123
123
P P1 2
P P1 2
123
123
P P1 2
P P1 2
Fuse
Outdoor unit
Indoor
unit Indoor
unit Indoor
unit
Remote controller
(Optional accessories)
Fig. 20
NOTE
1. All transmission wiring except for the remote controller
wires is polarized and must match the terminal symbol.
2. In case a shielding wire is to be used, connect a shielded
portion with the of a remote controller terminal block.
(Also, connect the ground for the remote control to a
grounded metal part.)
9-3 SPECIFICATION FOR FIELD WIRE
Table 2
Wire Size Length (ft.)
Wiring between
units
Wire size and length
must comply with
local codes.
– –
Remote controller
wiring Sheathed (2 wire) AWG
18 - 16 Max.1640*
Wiring to ground
terminal
Wire size and length
must comply with
local codes.
– –
* This will be the total extended length in the system when doing group
control.
9-4 WIRING CONNECTION METHOD
CAUTION FOR WIRING
• For connection to the terminal block, use ring type crimp
style terminals with insulation sleeve or insulate the wirings
properly.
Insulation sleeve
Ring type crimp
style terminals
Wiring
Fig. 21
• Connect the terminal as shown in Fig. 22.
When installing a single core wire.
• Donotcarryoutsolderingnishwhenstrandedwirings
are used. (Otherwise, the loosening of wiring may result in
abnormal heat radiation.)
Fig. 22
(Abnormal heating may occur if the wirings are not tightened
securely.)
• Usetherequiredwirings,connectthemsecurelyandx
these wirings securely so that external force may not apply to
the terminals.
• Use a proper screw driver for tightening the terminal screws.
If an improper screw driver is used, it may damage the screw
head and a proper tightening cannot be car ried out.
• If a terminal is over tightened, it may be damaged.
Refer to the table shown below for tightening torque of
terminals.
Table 3 unit:lbf•ft(N•m)
Tightening torque
Terminal block for remote controller
(6P) 0.58 - 0.72 (0.79 - 0.98)
Terminal block for power supply
(4P) 0.87 - 1.06 (1.18 - 1.44)
• Donotcarryoutsolderingnishwhenstrandedwirings
are used.
WARNING
•
When wiring, form the wirings orderly so that the electrical wiring
box cover can be securely fastened. If the electrical wiring box
cover is not in place, the wirings may come out or be sandwiched
bytheboxandthelidandcauseelectricshockorare.
(1) Remove the electrical wiring box cover.
Screws
(2 points)
Fig. 23
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01_EN_3P500432-1.indd 12 10/24/2017 18:32:36
(2)
Attach the conduit to the conduit mounting plate (12).
Conduit mounting
plate (12)
Conduit
(field supply)
Lock nut
(field supply)
Fig. 24-1
• Attach the wire sealing pad (small) (10) to the conduit,
the wiring between the indoor and outdoor units, and the
ground wiring.
Conduit mounting
plate (12)
Conduit
mounting
plate (12)
Conduit
(filed supply)
Wire sealing pad (small) (10)
Wiring between the
indoor and outdoor
units, ground wiring
(Viewed from the side)
Fig. 24-2
• Loosen the screws (2 points) in part A.
Screws
(2 points)
B
A
Wiring fixture
Fig. 24-3
• Insert the hook part of the conduit mounting plate (12)
into part B and secure the conduit mounting plate (12)
with the screws loosened (2 points).
NOTE
Remove the wiring fixture if you have difficulty performing
this step.
Screws
(2 points)
Conduit mounting
plate (12)
Hook
Fig. 24-4
(3)
Connect the wiring into the electrical wiring box through
the wiring intake beside the electrical wiring box.
Wiring intake
(low voltage)
Remote controller
wiring
Wiring intake
(high voltage)
Wiring between
the indoor and
outdoor units
Ground wiring
Fig. 25
(4) Follow the instructions below and perform wiring in
the electrical wiring box.
F2
P1 P2 F1
Securely fix the wiring to
the provided wiring fixture
with the clamp (8).
Outdoor unit
Terminal block Terminal block
Connection method for
wiring between the
indoor and outdoor units,
and ground wiring
Match the numbers
Connection method of wiring
between the indoor and outdoor units
Terminal block (X1M)
for wiring between the
indoor and outdoor units
Power supply terminals (X1M)
Indoor unit
1
2
3
1
2
3
Connect the wiring through
the electrical wiring box
up to the sheathed part.
Wiring between the indoor and
outdoor units (high voltage)
Ground wiring (high voltage)
Remote controller wiring
(low voltage)
Terminal block (X2M) for remote controller wiring
Remote controller wiring
No polarity
<Remote controller wiring method>
Do not connect wiring between
the indoor and outdoor units
(high voltage).
Prohibited
X1M
Remote controller wiring
(No polarity)
Ground the shield part of
shielded wire.
Refer to Note 2 in
“9-2. WIRING EXAMPLE”.
( )
Wiring intake
(high voltage)
Fig. 26
NOTE
Secure the wiring between the wiring intake and conduit with
the clamp (8) so that the wiring will not become loose.
(5) Mount the electrical wiring box cover and wrap the
wire sealing pad (small) (10) so that the wiring through
hole will be covered by the sealing pad.
• Seal the clearance around the wirings with putty or
insulatingmaterial(eldsupply).
(If insects and small animals get into the indoor unit,
short-circuiting may occur inside the electrical wiring box.)
Remote controller wiring
Wiring through
hole
Wire sealing pad (small) (10)
Wiring fixture
Fig. 27
(6) Securelyxeachwiringwiththeprovidedclamp
material (8).
Remote controller wiring
Clamp (8)
Fig. 28
• See the installation manual supplied with the outdoor
unit.
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10. FIELD SETTINGS
CAUTION
Beforecarryingouteldsetting,checktheitemsmentionedin
1. Items to be checked after the installation work is
completed on page 3.
• Check if all the installation and piping works for the air
conditioner are completed.
• Check that the outside panel and piping cover of the indoor
and outdoor units are closed.
< FIELD SETTINGS >
Afterturningonthepowersupply,carryouteldsetting
from the remote controller according to the installation
state.
• Carry out setting at 3 places, “Mode No.”, “FIRST CODE No.”
and “SECOND CODE No.”.
The settings shown by in the following tables indicate
those when shipped from the factory.
• The method of setting procedure and operation is shown in
the installation manual attached to the remote controller.
NOTE
• Though setting of “Mode No.” is carried out as a group, if
you intend to carry out individual setting by each indoor
unit or confirmation after setting, carry out setting with the
Mode No. shown in the parenthesis().
• Ask the user to keep the manual attached to the remote
controller together with the operation manual.
• Do not carry out settings other than those shown in the table.
• Settings are performed by selecting “Mode No.”, “FIRST
CODE No.”, and “SECOND CODE No.”.
10-1 SETTINGS FOR EXTERNAL STATIC PRESSURE
• Make settings in either method (a) or method (b).
(a) Make settings with Air volume automatic adjustment
function.
“Air volume automatic adjustment” function: The air volume
is adjusted to the rated air volume automatically.
CAUTION
• Be sure to check that the external static pressure is within
thespecicationrangebeforemakingsettings.Theexternal
static pressure will not be automatically adjusted and air
volumeinsufciencyorwaterleakagemayresultifthe
external static pressure is outside the range. (Refer to the
technical document for the setting range of external static
pressure.)
(1) Check that the electrical wiring and duct work have been
completed.
(If the closing damper is set midway, be sure to check that
the damper is opened. Furthermore, check that the air
passageonthesuctionsideisprovidedwithanairlter
(eldsupply)).
(2) If air conditioner has more than one air outlet and air inlet,
be sure to make adjustments so that the air volume ratio of
each air outlet and the corresponding air inlet will conform
to the designed air volume ratio.
In that case, set the operating mode to “Fan”. (In the case
of changing the air volume, press the fan speed button on
the remote controller and change the current selection to
“High”, “Medium”, or “Low”.)
(3) Make settings to adjust the air volume automatically.
After setting the operating mode to “Fan”, set the air
conditionertoeldsettingmodewiththeoperationofthe
air conditioner stopped. Select Mode No. [21] (11 in the
case of batch settings), select FIRST CODE No. “7”, and
set the SECOND CODE No. to “03”.
Return to the “Basic screen” (“Normal mode” if a wireless
remote controller is used), and press the ON/OFF button.
The operation lamp is lit, and the indoor unit will go into fan
operation for air volume automatic adjustments (at which
time, do not adjust the opening of the air outlet or inlet).
The air volume adjustments will automatically terminate
approximately 1 to 15 minutes after the indoor unit comes
into operation, and the operation lamp will be OFF and the
indoor unit will come to a stop.
Table 4
Mode
No.
FIRST
CODE
No.
Setting
content
SECOND CODE No.
01 02
03
11(21) 7Air volume
adjustment OFF
Air volume
adjustment
completion
Air volume
adjustment
start
CAUTION
• Ifairowpathwaychanges,suchasductandairoutlet
changes, are made after air volume adjustments, be sure to
make “Air volume automatic adjustment” again.
• Ifairowpathwaychanges,suchasductandairoutlet
changes, are made after 11. TRIAL OPERATION AND
TESTING or air conditioner relocation, contact your dealer.
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(b) Select external static pressure with the remote controller.
Check with Mode No. [21] per indoor unit that the SECOND
CODE No. for the above “Air volume adjustment” is set to “01”
(OFF). (The SECOND CODE No. is factory set to “01” (OFF).)
Change the SECOND CODE No. by referring to the table
below according to the external static pressure of the duct to
be connected.
Table 5 09/12 class
External static
pressure Mode No. FIRST
CODE No.
SECOND
CODE No.
30Pa
13(23) 6
03
40Pa 04
50Pa 05
60Pa 06
70Pa 07
80Pa 08
90Pa 09
100Pa 10
110Pa 11
120Pa 12
130Pa 13
140Pa 14
150Pa 15
Table 5 15/18/24 class
External static
pressure Mode No. FIRST
CODE No.
SECOND
CODE No.
50Pa
13(23) 6
05
60Pa 06
70Pa 07
80Pa 08
90Pa 09
100Pa 10
110Pa 11
120Pa 12
130Pa 13
140Pa 14
150Pa 15
10-2 SETTING WHEN AN OPTIONAL ACCESSORY IS
ATTACHED
• For setting when attaching an optional accessory, refer to the
installation manual attached to the optional accessory.
10-3 SETTING FILTER SIGN
• Amessagetoinformtheairltercleaningtimewillbe
indicated on the remote controller.
• Set the SECOND CODE No. shown in the Table 6 according
to the amount of dust or pollution in the room.
• Theperiodicalltercleaningtimecanbeshortened
depending on the environment.
Table 6
Contamination Hours until
indication Mode No. FIRST
CODE No. SECOND
CODE No.
Normal Approx.
2500 hrs
10(20)
0
01
More
contaminated Approx.
1250 hrs 02
With indication 301
No indication* 02
*
Use “No indication” setting when cleaning indication is not
necessary such as the case of periodical clean ing being carried out.
10-4 REMOTE CONTROL SETTINGS
<In the case of using a wireless remote controller>
• In the case of using a wireless remote controller, address
settings for the wireless remote controller are required.
For settings, refer to the installation manual provided with the
wireless receiver kit.
11. TRIAL OPERATION AND TESTING
11-1 TRIAL OPERATION AND TESTING
• Trial operation should be carried out in either COOL or HEAT
operation.
1. Measure the supply voltage and make sure that it
iswithinthespeciedrange.
2. In COOL operation, select the lowest
programmable temperature;
in HEAT operation, select the highest
programmable temperature.
3. Carry out the trial operation following the
instructions in the operation manual to ensure
that all functions and parts, are working properly.
•
To protect the air conditioner, restart operation is disabled
for 3 minutes after the system has been turned off.
4.
After trial operation is complete, set the
temperature to a normal level (78°F to 82°F (26°C
to 28°C) in COOL operation, 68°F to 75°F (20°C to
24°C) in HEAT operation).
•
When operating the air conditioner in COOL operation
in winter, or HEAT operation in summer, set it to the trial
operation mode using the following method.
Refer to For wired remote controller on page 16.
Refer to For wireless remote controller on page 17.
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For wired remote controller
1) Set to COOL or HEAT operation using the remote
controller.
2) PressandholdCancelbuttonfor4secondsorlonger.
Service settings menu is displayed.
3) Select Test Operation in the service settings menu, and
press Menu/OK button. Basic screen returns and “Test
Operation” is displayed at the bottom.
4) PressOn/Offbuttonwithin10seconds,andthetest
operation starts.
Monitor the operation of the indoor unit for a minimum
of 10 minutes. During test operation, the indoor unit
will continue to cool/heat regardless of the temperature
setpoint and room temperature.
• In the case of above-mentioned procedures 3) and 4)
in reverse order, test operation can start as well.
5) PressandholdCancelbuttonfor4secondsorlongerin
the basic screen.
Service settings menu is displayed.
6) Select Test Operation in the service settings menu, and
press Menu/OK button. Basic screen returns and normal
operation is conducted.
• Test operation will stop automatically after 15-30
minutes. To stop the operation, press On/Off button.
Basic screen
1)
2) Cool
Return Clean the filter
Set to
Cool
68FPress and hold Cancel
button for 4 seconds or
longer during backlight lit.
Service Settings
menu screen
3)
Setting
1/3
Service Settings
Test Operation
Maintenance Contact
Field Settings
Energy Saving Options
Prohibit Buttons
Min Setpoints Differential
Press Menu/OK button.
4)
Set temperature
80°F
Cool
Test Operation
Press On/Off button
(within 10 seconds).
5)
Set temperature
80°F
Cool
Test Operation
Press and hold Cancel
button for 4 seconds or
longer during backlight lit.
6)
Setting
1/3
Service Settings
Test Operation
Maintenance Contact
Field Settings
Energy Saving Options
Prohibit Buttons
Min Setpoints Differential
Press Menu/OK button.
Basic screen
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For wireless remote controller
1) Press
MODE
and select the COOL or HEAT operation.
2) Press
/TEST
twice. “Test” is displayed.
3) Press
ON OFF
within 10 seconds, and the test operation
starts.
Monitor the operation of the indoor unit for a minimum
of 10 minutes. During test operation, the indoor unit will
continue to cool/heat regardless of the temperature
setpoint and room temperature.
• In the case of above-mentioned procedures 1) and 2)
in reverse order, test operation can start as well.
• Test operation will stop automatically after 15 - 30
minutes.
To stop the operation, press
ON OFF
.
• Some of the functions cannot be used in the test
operation mode.
Precautions
1) Refer to “11-2 HOW TO DIAGNOSE FOR MALFUNCTION”
if the unit does not operate properly.
11-2 HOW TO DIAGNOSE FOR MALFUNCTION
• If the air conditioner does not operate normally after
installing the air conditioner, a malfunction shown in the table
below may happen.
Wired remote
controller display Description
No display
• Power outage, power voltage error or
open-phase
• Incorrect wiring (between indoor and
outdoor units)
• Indoor PC-board assembly failure
• Remote controller wiring not connected
• Remote controller failure
• Open fuse or tripped circuit breaker
(outdoor unit)
“Checking the
connection.
Please stand
by.” *
• Indoor PC-board assembly failure
• Wrong wiring (between indoor and
outdoor units)
* “Checking the connection. Please stand by” will be displayed
for up to 90 seconds following the application of power
to the indoor unit. This is normal and does not indicate a
malfunction.
Diagnose with the display on the liquid crystal display
remote controller.
With the wired remote controller
When the operation stops due to a malfunction, operation
lamp blinks, and the malfunction code is indicated on the liquid
crystal display. In such a case, diagnose the fault contents by
referring to Error History in the service settings menu.
In the case of group control, the unit No. is displayed so that
theindoorunitwiththetroublecanbeidentied.
With the wireless remote controller
(Refer also to the operation manual attached to the wireless
remote controller)
When the operation stops due to a malfunction the display
on the indoor unit blinks. In such a case, diagnose the fault
contents with the error code which can be found by following
procedures.
1) Press the INSPECTION/TEST OPERATION button, “ ”
is displayed and “ 0 ” blinks.
2) PresstheTEMPERATURESETTINGbuttonandndthe
unit No. which stopped due to trouble.
Number of beeps
3 short beeps .................
1 short beep ..................
1 long beep ....................
Perform all the following
operations
Perform (3) and (6)
No trouble
3) Press the OPERATION MODE SELECTOR button and
uppergureoftheerrorcodeblinks.
4) Continue pressing the TEMPERATURE SETTING button
untilitmakes2shortbeepsandndtheuppercode.
5) Press the OPERATION MODE SELECTOR button and
lowergureoftheerrorcodeblinks.
6) Continue pressing the TEMPERATURE SETTING button
untilitmakesalongbeepandndthelowercode.
•A long beep indicate the error code.
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11-3 MALFUNCTION CODE
• For places where the malfunction code is written in white,
the “ ” indication is not displayed. Though the system
continues operating, be sure to inspect the system and make
repairs as necessary.
• Depending on the type of indoor or outdoor unit, the
malfunction code may or may not be displayed.
Malfunction
code
Descriptions and measures Remarks
A1 Indoor Printed Circuit Board
failure
A3 Drain level abnormal
A5 High pressure control or
freeze-up protector
A6
Indoor fan motor overload,
over current, lock
Indoor Printed Circuit Board
connection failure
A8 Indoor unit power supply
voltage abnormal
AJ Capacity setting failure
Capacity setting adapter
or capacity data error,
or disconnection of the
capacity setting adapter,
failure to connect the
adapter, or the capacity is
not set to the data-retention
IC.
C1
Transmission error between
indoor Printed Circuit Board
(Master) and indoor Printed
Circuit Board (Slave)
C4
Indoor heat exchanger
liquid pipe temperature
sensor malfunction
Abnormal stop is applied
depending on the model or
condition.
C5
Indoor heat exchanger
condenser / evaporator
temperature sensor
malfunction
Abnormal stop is applied
depending on the model or
condition.
C9 Suction air thermistor
malfunction
Abnormal stop is applied
depending on the model or
condition.
CJ Remote controller air
thermistor malfunction
Remote controller thermo
does not function, but
body thermo operation is
enabled.
E0 Action of safety device
(Outdoor unit)
E1 Outdoor Printed Circuit
Board failure (Outdoor unit)
E5 Compressor motor lock
malfunction (Outdoor unit)
E6 Compressor motor lock by
over current (Outdoor unit)
E7
Outdoor fan motor lock
malfunction (Outdoor unit)
Outdoor fan instant
overcurrent malfunction
(Outdoor unit)
E8 Input overcurrent
(Outdoor unit)
EA Cooling/heating switch
malfunction (Outdoor unit)
F3
Discharge piping
temperature malfunction
(Outdoor unit)
F6 High pressure control
(in cooling) (Outdoor unit)
F8
Operation halt due to
compressor internal
temperature abnormality
H0 Sensor fault for inverter
(Outdoor unit)
H6 Operation halt due to faulty
position detection sensor
H8 CT abnormality
(Outdoor unit)
H9
Outdoor air thermistor
system malfunction
(Outdoor unit)
Abnormal stop is applied
depending on the model or
condition.
J3
Discharge piping thermistor
system malfunction
(Outdoor unit)
Abnormal stop is applied
depending on the model or
condition.
J6
Outdoor heat exchanger
distributor liquid piping
thermistor malfunction
(Outdoor unit)
Abnormal stop is applied
depending on the model or
condition.
L3 Reactor thermistor
malfunction (Outdoor unit)
L4 Overheated heat-radiating
n(Outdoorunit) Inverter cooling failure.
L5 Instantaneous overcurrent
(Outdoor unit)
The compressor engines
and turbines may be
experiencing a ground fault
or short circuit.
English 18
01_EN_3P500432-1.indd 18 10/24/2017 18:32:42
P4
Heat-radiatingn
thermistor malfunction
(Outdoor unit)
Abnormal stop is applied
depending on the model or
condition.
U0 Suction piping temperature
abnormal (Outdoor unit)
The refrigerant may be
insufcient.
Abnormal stop is applied
depending on the model or
condition.
U2 Power voltage malfunction
(Outdoor unit)
The inverter open-phase or
main circuit condenser may
be malfunctioning.
Abnormal stop is applied
depending on the model or
condition.
U4
UF
Transmission error
(between indoor and
outdoor units)
Wiring error between
indoor and outdoor unit. Or
Indoor and outdoor Printed
Circuit Board failure.
U5
Transmission error
(between indoor and
remote controller units)
Transmission between
indoor unit and remote
controller is not performed
properly.
U7 Transmission error of the
inverter module
UA Field setting error
System setting error of the
simultaneous on/off multi-
split type.
UE
Transmission error
(between indoor unit
and centralized remote
controller)
UC Remote controller address
setting error
CAUTION
After test operation is completed, check the items mentioned
in the clause 2 2. Items to be checked at time of delivery on
page 4.
Iftheinteriornishworkisnotcompletedwhenthetest
operationisnished,forprotectionoftheairconditioner,ask
theusernotoperatetheairconditioneruntiltheinteriornish
work is completed.
If the air conditioner is operated, the inside of the indoor units
may be polluted by substances generated from the coating and
adhesivesusedfortheinteriornishworkandcausewater
splash and leakage.
To the operator carrying out test operation
After test operation is completed, before delivering the air
conditionertotheuser,conrmthattheelectricalwiringbox
cover is closed.
In addition, explain the power supply status (power supply ON/
OFF) to the user.
19 English
01_EN_3P500432-1.indd 19 10/24/2017 18:32:42
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Daikin FDMQ09RVJU Installation guide

Daikin
Brand
Daikin
Model
FDMQ09RVJU
Category
Split-system air conditioners
Type
Installation guide
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