kontron KBox A-150-WKL Owner's manual

Type
Owner's manual
USER GUIDE
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KBox A-150-WKL
Doc. User Guide Rev. 1.2
Doc. ID: 1068-5272
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KBOX A
-150-WKL - USER GUIDE
Disclaimer
Kontron would like to point out that the information contained in this user guide may be subject to alteration,
particularly as a result of the constant upgrading of Kontron products. This document does not entail any guarantee on
the part of Kontron with respect to technical processes described in the user guide or any product characteristics set
out in the user guide. Kontron assumes no responsibility or liability for the use of the described product(s), conveys no
license or title under any patent, copyright or mask work rights to these products and makes no representations or
warranties that these products are free from patent, copyright or mask work right infringement unless otherwise
specified. Applications that are described in this user guide are for illustration purposes only. Kontron makes no
representation or warranty that such application will be suitable for the specified use without further testing or
modification. Kontron expressly informs the user that this user guide only contains a general description of processes
and instructions which may not be applicable in every individual case. In cases of doubt, please contact Kontron.
This user guide is protected by copyright. All rights are reserved by Kontron. No part of this document may be
reproduced, transmitted, transcribed, stored in a retrieval system, or translated into any language or computer
language, in any form or by any means (electronic, mechanical, photocopying, recording, or otherwise), without the
express written permission of Kontron. Kontron points out that the information contained in this user guide is
constantly being updated in line with the technical alterations and improvements made by Kontron to the products and
thus this user guide only reflects the technical status of the products by Kontron at the time of publishing.
Brand and product names are trademarks or registered trademarks of their respective owners.
©2021 by Kontron Europe GmbH
Kontron Europe GmbH
Gutenbergstr. 2
85737 Ismaning
Germany
www.kontron.com
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Intended Use
This DIN Rail industrial embedded computer platform, sold by Kontron, is part of Kontron’s A-Series intended for
control cabinet applications, offering high performance at low power dissipation. The KBox A-150 product family can
operate in a temperature range from 0°C to 50°C with heatsink and 0°C to 40°C without heatsink, and a humidity of 10
to 90 percent does not affect the function of the product. The products fanless design ensures a significantly
prolonged lifespan and high system availability. This product offers flexible DIN Rail mounting positions within a
control cabinet even when space is limited. Users must comply with all product specifications stated in the product
documentation and this user guide. If it is intended, to incorporated the product into any total systems or applications,
carry out sufficient, compatibility and functions tests prior to any use or resale.
THIS PRODUCT IS NOT DESIGNED, MANUFACTURED OR INTENDED FOR USE OR RESALE FOR THE
OPERATION OF APPLICATION IN A HAZARDOUS ENVIRONMENT, OR REQUIRING FAIL-SAFE PERFORMANCE,
OR IN WHICH THE FAILURE OF PRODUCTS COULD LEAD DIRECTLY TO DEATH, PERSONAL INJURY, OR SEVERE
PHYSICAL OR ENVIRONMENTAL DAMAGE (COLLECTIVELY "HIGH RISK APPLICATIONS").
You understand and agree that your use of Kontron product as a component in High Risk Applications is entirely at
your own risk. To minimize the risks associated with your systems and applications, you must provide adequate
design and operating safeguards. You are responsible to ensure that your systems (and any Kontron hardware or
software products incorporated in your systems) meet all applicable requirements. Unless otherwise stated in the
product documentation, the Kontron product is not provided with error-tolerance capabilities and therefore cannot
be deemed as being engineered, manufactured or setup to be compliant for implementation or for resale as a
component in High Risk Applications. All application and safety related information in this document (including
application descriptions, suggested safety measures, suggested Kontron products, and other materials) is provided
for reference only.
You find the most recent version of the “General Safety Instructions“ online in the download
area of this product.
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Revision History
Revision Brief Description of Changes Date of Issue Author/
Editor
1.0 Initial version 2021-Sept-02 CW
1.1 Updates Figures 22, 23, 24, 25, 36 and 40 with DSUB connectors
orientation changed. Changed Battery warning in Ch. 3.2 and Ch.11.1.1.
2022-Jan-05 CW
1.2 Replaced Ubuntu with Linux and added new logo 2023-Sept-06 CW
Terms and Conditions
Kontron warrants products in accordance with defined regional warranty periods. For more information about
warranty compliance and conformity, and the warranty period in your region, visit http://www.kontron.com/terms-
and-conditions.
Kontron sells products worldwide and declares regional General Terms & Conditions of Sale, and Purchase Order
Terms & Conditions. Visit http://www.kontron.com/terms-and-conditions.
For contact information, refer to the corporate offices contact information on the last page of this user guide or visit
our website CONTACT US.
Customer Support
Find Kontron contacts by visiting: https://www.kontron.com/en/support.
Customer Service
As a trusted technology innovator and global solutions provider, Kontron extends its embedded market strengths into
a services portfolio allowing companies to break the barriers of traditional product lifecycles. Proven product
expertise coupled with collaborative and highly-experienced support enables Kontron to provide exceptional peace of
mind to build and maintain successful products.
For more details on Kontron’s service offerings such as: enhanced repair services, extended warranty, Kontron
training academy, and more visit https://www.kontron.com/en/service
Customer Comments
If you have any difficulties using this user guide, discover an error, or just want to provide some feedback, contact
Kontron Support. Detail any errors you find. We will correct the errors or problems as soon as possible and post the
revised user guide on our website.
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Symbols
The following symbols may be used in this user guide.
DANGER indicates a hazardous situation which, if not avoided,
will result in death or serious injury.
WARNING indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
NOTICE indicates a property damage message.
CAUTION indicates a hazardous situation which, if not avoided,
may result in minor or moderate injury.
Electric Shock!
This symbol and title warn of hazards due to electrical shocks (> 60
V) when touching
products or parts of products. Failure to observe the precautions indicated and/or prescribed
by the law may endanger your life/health and/or result in damage to your material.
ESD Sensitive Device!
This symbol and title informs
that the electronic boards and their components are sensitive
to static electricity. Care must therefore be taken during all handling operations and
inspections of this product in order to ensure product integrity at all times.
HOT Surface!
Do NOT touch! Allow to cool before servicing.
Laser!
This symbol informs of the risk of exposure to laser beam and light emitting devices (LEDs)
from an electrical device. Eye protection per manufacturer notice shall review before
servicing.
This symbol indicates general information about the product and the user guide.
This symbol also indicates detail information about the specific product configuration.
This symbol precedes helpful hints and tips for daily use.
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For Your Safety
Your new Kontron product was developed and tested carefully to provide all features necessary to ensure its
compliance with electrical safety requirements. It was also designed for a long fault-free life. However, the life
expectancy of your product can be drastically reduced by improper treatment during unpacking and installation.
Therefore, in the interest of your own safety and of the correct operation of your new Kontron product, you are
requested to conform with the following guidelines.
High Voltage Safety Instructions
As a precaution and in case of danger, the power connector must be easily accessible. The power connector is the
product’s main disconnect device.
Warning
All operations on this product must be carried out by sufficiently skilled personnel only.
Electric Shock!
Before installing a non hot-swappable Kontron product into a system always ensure that
your mains power is switched off. This also applies to the installation of piggybacks. Serious
electrical shock hazards can exist during all installation, repair, and maintenance operations
on this product. Therefore, always unplug the power cable and any other cables which
provide external voltages before performing any work on this product.
Earth ground connection to vehicle’s chassis or a central grounding point shall remain
connected. The earth ground cable shall be the last cable to be disconnected or the first
cable to be connected when performing installation or removal procedures on this product.
Special Handling and Unpacking Instruction
ESD Sensitive Device!
Electronic boards and their components are sensitive to static electricity. Therefore, care
must be taken during all handling operations and inspections of this product, in order to
ensure product integrity at all times.
Handling and operation of the product is permitted only for trained personnel within a work
place that is access controlled. Follow the “General Safety Instructions” supplied with the
system.
Do not handle this product out of its protective enclosure while it is not used for operational purposes unless it is
otherwise protected.
Whenever possible, unpack or pack this product only at EOS/ESD safe work stations. Where a safe work station is not
guaranteed, it is important for the user to be electrically discharged before touching the product with his/her hands
or tools. This is most easily done by touching a metal part of your system housing.
It is particularly important to observe standard anti-static precautions when changing piggybacks, ROM devices,
jumper settings etc. If the product contains batteries for RTC or memory backup, ensure that the product is not placed
on conductive surfaces, including anti-static plastics or sponges. They can cause short circuits and damage the
batteries or conductive circuits on the product.
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Lithium Battery Precautions
If your product is equipped with a lithium battery, take the following precautions when replacing the battery.
Danger of explosion if the battery is replaced incorrectly.
Replace only with same or equivalent battery type recommended by the manufacturer.
Dispose of used batteries according to the manufacturer’s instructions.
General Instructions on Usage
In order to maintain Kontron’s product warranty, this product must not be altered or modified in any way. Changes or
modifications to the product, that are not explicitly approved by Kontron and described in this user guide or received
from Kontron Support as a special handling instruction, will void your warranty.
This product should only be installed in or connected to systems that fulfill all necessary technical and specific
environmental requirements. This also applies to the operational temperature range of the specific board version
that must not be exceeded. If batteries are present, their temperature restrictions must be taken into account.
In performing all necessary installation and application operations, only follow the instructions supplied by the
present user guide.
Keep all the original packaging material for future storage or warranty shipments. If it is necessary to store or ship
the product, then re-pack it in the same manner as it was delivered.
Special care is necessary when handling or unpacking the product. See Special Handling and Unpacking Instruction.
Quality and Environmental Management
Kontron aims to deliver reliable high-end products designed and built for quality, and aims to complying with
environmental laws, regulations, and other environmentally oriented requirements. For more information regarding
Kontron’s quality and environmental responsibilities, visit http://www.kontron.com/about-kontron/corporate-
responsibility/quality-management.
Disposal and Recycling
Kontron’s products are manufactured to satisfy environmental protection requirements where possible. Many of the
components used are capable of being recycled. Final disposal of this product after its service life must be
accomplished in accordance with applicable country, state, or local laws or regulations.
WEEE Compliance
The Waste Electrical and Electronic Equipment (WEEE) Directive aims to:
Reduce waste arising from electrical and electronic equipment (EEE)
Make producers of EEE responsible for the environmental impact of their products, especially when the product
become waste
Encourage separate collection and subsequent treatment, reuse, recovery, recycling and sound environmental
disposal of EEE
Improve the environmental performance of all those involved during the lifecycle of EEE
Environmental protection is a high priority with Kontron.
Kontron follows the WEEE directive
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Table of Contents
Symbols ................................................................................................................................................................................................................. 6
For Your Safety ................................................................................................................................................................................................... 7
High Voltage Safety Instructions .................................................................................................................................................................. 7
Special Handling and Unpacking Instruction ............................................................................................................................................ 7
Lithium Battery Precautions .......................................................................................................................................................................... 8
General Instructions on Usage ..................................................................................................................................................................... 8
Quality and Environmental Management ................................................................................................................................................ 8
Disposal and Recycling .................................................................................................................................................................................... 8
WEEE Compliance.............................................................................................................................................................................................. 8
Table of Contents............................................................................................................................................................................................... 9
List of Tables ...................................................................................................................................................................................................... 11
List of Figures ..................................................................................................................................................................................................... 11
1/ Introduction ......................................................................................................................................................................................... 13
2/ Compliance ........................................................................................................................................................................................... 14
3/ General Safety Instructions ........................................................................................................................................................... 16
Electrostatic Discharge (ESD) ............................................................................................................................................................... 17
3.1.1. Grounding Methods ............................................................................................................................................................................... 17
Instructions for Lithium Battery .......................................................................................................................................................... 18
4/ Shipment and Unpacking ................................................................................................................................................................ 19
Packaging ..................................................................................................................................................................................................... 19
Unpacking ................................................................................................................................................................................................... 19
Scope of Delivery ...................................................................................................................................................................................... 19
Accessories ................................................................................................................................................................................................ 19
Type Label and Product Identification.............................................................................................................................................. 20
5/ Features ................................................................................................................................................................................................ 21
Front Panel ................................................................................................................................................................................................. 22
5.1.1. Input Power Connector (X101) ........................................................................................................................................................... 22
5.1.2. Protective Earth Stud Bolt ................................................................................................................................................................. 23
5.1.3. Display Port (X109, X108) ................................................................................................................................................................... 23
5.1.4. USB 3.1 Ports (X107, X106, X105, X104) ........................................................................................................................................... 23
5.1.5. LAN ports (X103, X102) ........................................................................................................................................................................ 23
5.1.6. Power-On Switch .................................................................................................................................................................................. 23
5.1.7. Serial Ports (X111, X110) ....................................................................................................................................................................... 23
5.1.8. Options (X112, X113) .............................................................................................................................................................................. 23
Rear Side ..................................................................................................................................................................................................... 25
Top Side ...................................................................................................................................................................................................... 25
Bottom Side ............................................................................................................................................................................................... 26
Right and Left Sides ................................................................................................................................................................................ 27
Internal Components .............................................................................................................................................................................. 28
5.6.1. SBC On-board Components ............................................................................................................................................................... 29
6/ System Expansion ............................................................................................................................................................................. 31
Before Expanding ...................................................................................................................................................................................... 31
External Storage Expansion.................................................................................................................................................................. 31
Internal Expansion .................................................................................................................................................................................. 32
6.3.1. M.2 Module ............................................................................................................................................................................................. 32
7/ Accessing Components ................................................................................................................................................................... 33
Accessing the 2.5” SSD Drive Bay ........................................................................................................................................................ 33
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Opening the Product ............................................................................................................................................................................... 34
M.2 Modules .............................................................................................................................................................................................. 37
CAN Module ............................................................................................................................................................................................... 38
8/ Thermal Considerations ................................................................................................................................................................. 39
Heatsink Plate ........................................................................................................................................................................................... 39
Heatsink (option) ..................................................................................................................................................................................... 39
Maximum Temperatures ...................................................................................................................................................................... 40
9/ Installation Instructions .................................................................................................................................................................. 41
Control cabinet Mounting ....................................................................................................................................................................... 41
9.1.1. DIN Rail Mounting ................................................................................................................................................................................... 41
System Clearance .................................................................................................................................................................................... 42
10/ Switching On ....................................................................................................................................................................................... 44
Wiring the Mating Power Connector................................................................................................................................................ 44
Connecting to a DC Power Supply .................................................................................................................................................... 45
Switch On/OFF ........................................................................................................................................................................................ 46
Operating System (OS) and Drivers ................................................................................................................................................ 46
11/ Maintenance ....................................................................................................................................................................................... 47
Cleaning ...................................................................................................................................................................................................... 47
11.1.1. Replacing the Lithium Battery .......................................................................................................................................................... 47
12/ BIOS ........................................................................................................................................................................................................ 49
Starting the uEFI BIOS ........................................................................................................................................................................... 49
Setup Menus ............................................................................................................................................................................................ 50
12.2.1. Main Setup Menu ................................................................................................................................................................................ 50
12.2.2. Advanced Setup Menu ...................................................................................................................................................................... 52
12.2.3. Power Setup Menu ............................................................................................................................................................................. 56
12.2.4. Boot Setup Menu ................................................................................................................................................................................. 57
12.2.5. Security Setup Menu ......................................................................................................................................................................... 58
12.2.6. Save and Exit Setup Menu ............................................................................................................................................................... 60
13/ Technical Data .................................................................................................................................................................................... 61
Block Diagram ........................................................................................................................................................................................... 61
Technical Specification ........................................................................................................................................................................ 62
Mechanical Specification .................................................................................................................................................................... 63
13.3.1. Mechanical Diagrams ........................................................................................................................................................................ 63
Mechanical Diagrams Heatsink ........................................................................................................................................................ 67
Environmental Specification .............................................................................................................................................................. 68
Power Specification .............................................................................................................................................................................. 68
13.6.1. Power Supply Protection Requirements ..................................................................................................................................... 69
13.6.2. Power Consumption .......................................................................................................................................................................... 69
13.6.3. Protective Earth Stud Bolt ............................................................................................................................................................... 70
14/ Connector, Sockets and Jumper Pin Assignments ................................................................................................................. 71
Front Panel Connector Pin Assignments ......................................................................................................................................... 71
14.1.1. Input Power Connector Pin Assignment (X101) .......................................................................................................................... 71
14.1.2. Display Port Connector Pin Assignment (X109, X108) ............................................................................................................. 71
14.1.3. GbE LAN Connector Pin Assignment (X103, X102) .................................................................................................................... 72
14.1.4. USB 3.1 Port Connector Pin Assignment (X107, X106, X105, X104) ...................................................................................... 73
14.1.5. Serial Port Connector Pin Assignment (X111, X110) .................................................................................................................. 73
Socket Pin Assignments ...................................................................................................................................................................... 74
14.2.1. M.2 3042 Key B Socket Pin Assignment (Option) ..................................................................................................................... 74
14.2.2. M.2 2230 Key E Socket Pin Assignment ....................................................................................................................................... 77
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14.2.3. M.2 2242/2280 Key M Socket Pin Assignment ........................................................................................................................ 79
Header and Jumper Pin Assignments ............................................................................................................................................. 82
14.3.1. RTC Battery Power Input Header Pin Assignment ................................................................................................................... 82
14.3.2. SSD Power Output Header Pin Assignment .............................................................................................................................. 82
14.3.3. SATA Port 0 Connector Pin Assignment ..................................................................................................................................... 82
14.3.4. USB Power Selection Jumper Pin Assignment ......................................................................................................................... 82
14.3.5. Serial Ports Header Pin Assignment ............................................................................................................................................ 83
14.3.6. Audio AMP Output Header Pin Assignment ............................................................................................................................... 83
14.3.7. Audio Input/Output Header Pin Assignment............................................................................................................................. 84
14.3.8. Front Panel 2 Header Pin Assignment ........................................................................................................................................ 84
14.3.9. Integrated CNVi Selection for M.2 Key E 2230 Jumper Pin Assignment .......................................................................... 85
14.3.10. USB 2.0 Port header 8, 9 Pin Assignment................................................................................................................................. 85
15/ Storage, Transportation ................................................................................................................................................................. 86
Storage ....................................................................................................................................................................................................... 86
Transportation ........................................................................................................................................................................................ 86
16/ Technical Support ............................................................................................................................................................................. 87
Returning Defective Merchandise .................................................................................................................................................... 87
17/ Warranty .............................................................................................................................................................................................. 88
Limitation/Exemption from Warranty Obligation ....................................................................................................................... 88
List of Acronyms ............................................................................................................................................................................................. 89
About Kontron .................................................................................................................................................................................................. 90
List of Tables
Table 1: Compliance ......................................................................................................................................................................................... 14
Table 2: Electrical Safety ............................................................................................................................................................................... 15
Table 3: EMC ....................................................................................................................................................................................................... 15
Table 4: Scope of Delivery ............................................................................................................................................................................. 19
Table 5: Accessories ........................................................................................................................................................................................ 19
Table 6: Product Identification .................................................................................................................................................................... 20
Table 7: External Storage Devices .............................................................................................................................................................. 31
Table 8: M.2 Module Option ......................................................................................................................................................................... 32
Table 9: Maximum Temperatures .............................................................................................................................................................. 40
Table 10: Navigation Hot Keys Available in the Legend Bar .............................................................................................................. 49
Table 11: Advanced Setup Menu Sub-screens and Functions .......................................................................................................... 52
Table 12: Power Setup Menu Sub-screens and Functions ................................................................................................................ 56
Table 13: Boot Setup Menu Sub-screens and Functions ..................................................................................................................... 57
Table 14: Security Setup Menu Sub-screens and Functions ............................................................................................................. 58
Table 15: Save and Exit Setup Menu Sub-screens and Functions ................................................................................................... 60
Table 16: Technical Specification ............................................................................................................................................................... 62
Table 17: Mechanical Specification ............................................................................................................................................................ 63
Table 18: Environmental Specification ..................................................................................................................................................... 68
Table 19: Power Specification ...................................................................................................................................................................... 68
Table 20: Power Consumption .................................................................................................................................................................... 69
Table 21: Pin Assignment M.2 Key B 3042 socket (M2B1) ................................................................................................................... 75
Table 22: Pin Assignment M.2 Key E 2230 (M2E1) ................................................................................................................................. 77
Table 23: Pin Assignment M.2 2242/2280 Key M (M2M1)................................................................................................................. 79
Table 24: List of Acronyms ........................................................................................................................................................................... 89
List of Figures
Figure 1: Type Label Example ...................................................................................................................................................................... 20
Figure 2: KBox A-150-WKL Drive Bay Variant with Wi-Fi and CAN Bus (options) ....................................................................... 21
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Figure 3: Front Panel (with external 2.5” SSD drive bay) ................................................................................................................... 22
Figure 4: Rear View ......................................................................................................................................................................................... 25
Figure 5: Top View (with and without heatsink) ................................................................................................................................... 25
Figure 6: Bottom Side (without and with Internal Drive bay) ........................................................................................................... 26
Figure 7: Left Side View and Right Side View (with external 2.5” SSD drive bay) ....................................................................... 27
Figure 8: Left Side View and Right Side View (with no external drive bay) ................................................................................. 27
Figure 9: Internal Components ................................................................................................................................................................... 28
Figure 10: Top Side On-Board Components ............................................................................................................................................ 29
Figure 11: Bottom Side On-board Components ...................................................................................................................................... 30
Figure 12: M.2 Sockets .................................................................................................................................................................................... 32
Figure 13: 2.5” SSD Drive Bay ........................................................................................................................................................................ 33
Figure 14: Front Panel-SBC Assembly Fastening Screws .................................................................................................................. 35
Figure 15: Front Panel Fastening Screws ................................................................................................................................................. 35
Figure 16: Front panel-SBC Rear Side Screws ........................................................................................................................................ 35
Figure 17: Removing the Front panel- SBC Assembly ......................................................................................................................... 36
Figure 18: Fastening Screw M 2242/2280 and M.2 Key E 2230 ....................................................................................................... 37
Figure 19: Heatsink and Heatsink with DIN Rail Clamp ....................................................................................................................... 39
Figure 20: DIN Rail Locations ........................................................................................................................................................................ 41
Figure 21: DIN Rail Clamp Upper Position ................................................................................................................................................. 41
Figure 22: Keep Out Area for Mounting with external 2.5” SSD drive bay .................................................................................... 42
Figure 23: Keep Out Area for Mounting with no drive bay ................................................................................................................. 42
Figure 24: Keep Out Area for Mounting with heatsink & external 2.5” SSD drive bay .............................................................. 42
Figure 25: Keep Out Area for Mounting with heatsink & no drive bay ........................................................................................... 43
Figure 26: Keep Out Area for Wi-Fi Antenna .......................................................................................................................................... 43
Figure 27: Input Power Connector and Mating Power Connector ................................................................................................... 44
Figure 28: Lithium Battery Location .......................................................................................................................................................... 47
Figure 29: Main Setup Menu Example ...................................................................................................................................................... 50
Figure 30: Advanced Setup Menu Example ............................................................................................................................................ 52
Figure 31: Power Setup Menu Example .................................................................................................................................................... 56
Figure 32: Boot Setup Menu Example ........................................................................................................................................................ 57
Figure 33: Security Setup Menu Example ................................................................................................................................................ 58
Figure 34: Save and Exit Setup Menu Example ..................................................................................................................................... 60
Figure 35: Block Diagram ............................................................................................................................................................................... 61
Figure 36: Front Panel Dimensions with External 2.5” SSD Drive Bay (mm) ............................................................................... 63
Figure 37: Rear Side Dimensions with External 2.5” SSD Drive Bay (mm) .................................................................................... 63
Figure 38: Top Side Dimensions with External 2.5” SSD Drive Bay (mm) ..................................................................................... 64
Figure 39: Side View Dimensions with External 2.5” SSD Drive Bay (mm) ................................................................................... 64
Figure 40: Front Panel Dimensions without Drive Bay (mm) ........................................................................................................... 65
Figure 41: Rear Side Dimensions without Drive Bay (mm) ................................................................................................................ 65
Figure 42: Top Side Dimensions without Drive Bay (mm) ................................................................................................................. 65
Figure 43: Side View Dimensions without Drive Bay (mm) ............................................................................................................... 66
Figure 44: Mechanical Diagram Heatsink (mm) .................................................................................................................................... 67
Figure 45: M.2 Modules ................................................................................................................................................................................. 74
Figure 46: M.2 3042 key B Socket .............................................................................................................................................................. 74
Figure 47: M.2 2230 Key E Socket ................................................................................................................................................................ 77
Figure 48: M.2 2242/2280 Key M (M2M1) .............................................................................................................................................. 79
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1/ Introduction
This user guide focuses on describing the features of the KBox A-150-WKL, DIN Rail industrial computer platform also
referred to as product within this user guide. This user guide includes detailed information and guidelines for set up,
assembly, mounting and maintenance. Before working with the KBox A-150-WKL, Kontron recommends that users
take a few minutes to learn about the product’s various parts.
New users are recommended to study the instructions and any warning notices within this user guide before handling
or switching on the product.
To ensure you have the latest version of this user guide, visit Kontron’s Industrial Computer website:
https://www.kontron.com/de/produkte/systems/embedded-box-pc/
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2/ Compliance
The KBox A-150-WKL complies with the relevant requirements and the approximation of the laws relating toCE’ (for
no Wi-Fi variant) and RED’ (for Wi-Fi variant), and the standards that are constitutional parts of the declaration.
Table 1: Compliance
CE Electromagnetic
Compatibility
Directive 2014/30/EU
Low Voltage Directive 2014/35/EU
RoHS II Directive 2011/65/EU
EMC-Emission
2014/30/EU
EN 55032 Class B
CISPR 32
Electromagnetic compatibility (EMC) of multimedia
equipment- Emission requirements
EMC-Immunity
2014/30/EU
EN 61000-6-2 Electromagnetic compatibility (EMC), part 6-2: Generic
standards- Immunity for industrial environment
RED
2014/53/EU
ETSI EN 301 489-01 V2.2.0
(Draft)
ElectroMagnetic Compatibility (EMC) standard for radio
equipment and services; Part 1: Common technical
requirements; Harmonized Standard covering the essential
requirements of article 3.1(b) of Directive 2014/53/EU and
the essential requirements of article 6 of Directive
2014/30/EU
ETSI EN 301 489-17 V3.2.0
(Final Draft)
ElectroMagnetic Compatibility (EMC) standard for radio
equipment and services; Part 17: Specific conditions for
Broadband Data Transmission Systems; Harmonized
Standard covering the essential requirements of article
3.1(b) of Directive 2014/53/EU
ETSI 301 893 V2.1.1 5 GHz RLAN: Harmonized standard covering the essential
requirements of article 3.2 of directive 2014/53/EU
RoHS II Directive 2011/65/EU
RF Spectrum
Efficiency &
Spurious
Emission
2014/53/EU
ETSI EN 300 328 V2.2.2 Wideband transmission systems; Data transmission
equipment operating in the 2,4 GHz band; Harmonized
Standard for access to radio equipment
FCC
FCC CFR 47 Part 15 (Class B)
ICES-003
Complies with part 15 FCC rules and regulations of title 47 of
the CFR rules for class B products; under which an
unintentional radiator may be operated, administrated and
other conditions relating to the marketing of part 15 devices.
Safety
2014/35/EU
IEC/EN/UL 61010-1
(CB Certificate)
Safety requirements for electrical equipment for
measurement, control and laboratory use - Part 1: General
requirements
IEC/EN/UL 61010-2-201
(CB certificate)
Safety requirements for electrical equipment for
measurement, control and laboratory use - Part 2-201:
Particular requirements for control equipment
Safety and Health
2014/35/EU
2014/53/EU
Article 3.1(a)
EN 62311 Assessment of the compliance of low power electronic and
electrical equipment with the basic restrictions related to
human exposure to electromagnetic fields (10 MHz to
300 GHz)
WEEE
2012/19/EU
Waste Electrical and
Electronic Equipment
Directive (WEEE)
Waste Electrical and Electronic Equipment (WEEE) directive
to reduce waste of electrical and electronic equipment,
encourage recycling and environmental disposal and
increase the environmental awareness of producers.
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Table 2: Electrical Safety
Electrical Safety Harmonized Standards
EUROPE EN 61010-1
U.S.A. /
CANADA
Conforms to UL 61010-1, UL 61010-2-201
Certified to CSA-C22.2 No. 61010-1, CSA C22.2 No. 61010-2-201
CB Report IEC 61010-1
IEC 61010-2-201
Listed Mark UL
Table 3: EMC
EMC Harmonized Standards
EUROPE Generic standards - Emission standard for industrial environments (Emission):
EN 55032, Class B
Generic standards - Immunity for industrial environments (Immunity):
EN 61000-6-2
IEC 61000-4-2, IEC 61000-4-3-, IEC 61000-4-4, IEC 61000-4-5, IEC 61000-4-6, IEC 61000-4-8
If the product is modified, the prerequisites for specific approvals may no longer apply.
For the KBox A-150 WKL Declaration of Conformity, visit Kontron’s Customer Section.
Kontron is not responsible for any radio television interference caused by unauthorized
modifications of the delivered product or the substitution or attachment of connecting
cables and equipment other than those specified by Kontron. The correction of interference
caused by unauthorized modification, substitution or attachment is the user’s responsibility.
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3/ General Safety Instructions
Please read this passage carefully and take careful note of the instructions, which have been compiled for your safety
and to ensure to apply in accordance with intended regulations. If the following general safety instructions are not
observed, it could lead to injuries to the operator and/or damage of the product; in cases of non-observance of the
instructions Kontron Europe is exempt from accident liability, this also applies during the warranty period.
The product has been built and tested according to the basic safety requirements for low voltage (LVD) applications
and has left the manufacturer in safety-related, flawless condition. To maintain this condition and to also ensure safe
operation, the operator must not only observe the correct operating conditions for the product but also the following
general safety instructions:
The product must be used as specified in the product documentation, in which the instructions for safety for the
product and for the operator are described. These contain guidelines for setting up, installation and assembly,
maintenance, transport or storage.
The on-site electrical installation must meet the requirements of the country's specific local regulations.
If a power cable comes with the product, only this cable should be used. Do not use an extension cable to connect
the product.
To guarantee that sufficient air circulation is available to cool the product, please ensure that the ventilation
openings are not covered or blocked. If a filter mat is provided, this should be cleaned regularly. Do not place the
product close to heat sources or damp places. Make sure the product is well ventilated.
Only connect the product to an external power supply providing the voltage type (AC or DC) and the input power
(max. current) specified on the Kontron Product Label and meeting the requirements of the Limited Power Source
(LPS) and Power Source (PS2) of UL/IEC 62368-1.
Only products or parts that meet the requirements for Power Source (PS1) of UL/IEC 62368-1 may be connected
to the product’s available interfaces (I/O).
Before opening the product, make sure that the product is disconnected from the mains.
Switching off the product by its power button does not disconnect it from the mains. Complete disconnection is
only possible if the power cable is removed from the wall plug or from the product. Ensure that there is free and
easy access to enable disconnection.
The product may only be opened for the insertion or removal of add-on cards (depending on the configuration of
the product). This may only be carried out by qualified operators.
If extensions are being carried out, the following must be observed:
all effective legal regulations and all technical data are adhered to
the power consumption of any add-on card does not exceed the specified limitations
the current consumption of the product does not exceed the value stated on the product label.
Only original accessories that have been approved by Kontron Europe can be used.
Please note: safe operation is no longer possible when any of the following applies:
the product has visible damages or
the product is no longer functioning
In this case the product must be switched off and it must be ensured that the product can no longer be
operated.
Handling and operation of the product is permitted only for trained personnel within a work place that is access
controlled.
CAUTION: Risk of explosion if the battery is replaced incorrectly (short-circuited, reverse-poled, wrong battery
type). Dispose of used batteries according to the manufacturer’s instructions.
This product is not suitable for use in locations where children are likely to be present
Additional Safety Instructions for DC Power Supply Circuits
To guarantee safe operation, please observe that:
the external DC power supply must meet the criteria for LPS and PS2 (UL/IEC 62368-1)
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no cables or parts without insulation in electrical circuits with dangerous voltage or power should be
touched directly or indirectly
a reliable protective earthing connection is provided
a suitable, easily accessible disconnecting device is used in the application (e.g. overcurrent protective
device), if the product itself is not disconnectable
a disconnect device, if provided in or as part of the product, shall disconnect both poles simultaneously
interconnecting power circuits of different products cause no electrical hazards
A sufficient dimensioning of the power cable wires must be selected according to the maximum electrical
specifications on the product label as stipulated by EN62368-1 or VDE0100 or EN60204 or UL61010-1
regulations.
Electrostatic Discharge (ESD)
A sudden discharge of electrostatic electricity can destroy static-sensitive devices or micro-
circuitry.
Therefore, proper packaging and grounding techniques are necessary precautions to prevent damage. Always take
the following precautions:
1. Transport ESD sensitive parts in ESD safe containers such as boxes or bags, until they arrive at an ESD safe
workplace.
2. Always be properly grounded when touching sensitive components, or assembly.
3. Store ESD sensitive components in protective packaging or on antistatic mats.
3.1.1. Grounding Methods
By adhering to the guidelines below, electrostatic damage to the product can be avoided:
1. Cover workstations with approved antistatic material/mat. Always wear a wrist strap connected to workplace or
heel straps.
2. Use properly grounded tools and equipment such as field service tools that are conductive.
3. Always handle ESD sensitive components by their edge or by their casing.
4. Avoid contact with pins, leads, or circuitry.
5. Switch off power and input signals before inserting and removing connectors or connecting test equipment.
6. Keep work area free of non-conductive materials such as ordinary plastic assembly aids and Styrofoam.
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Instructions for Lithium Battery
The KBox A-150-WKL is equipped with a Kontron specific battery assembly and is not designed to operate without a
battery. If the battery is empty or disconnected, the BIOS settings will be set to the factory defaults. Replace the
Kontron specific battery assembly only with the same type of battery (CR 2032) or with a Kontron recommended
battery type. To replace the battery, observe the instructions described in Chapter 11.1.1: Replacing the Lithium
Battery.
Caution: Risk of Explosion if Battery is replaced by an Incorrect Type. Dispose of Used
Batteries According to the Instructions.
ATTENTION: Risque d’explosion si la batterie est remplacée par un type incorrect. Mettre au
rebus les batteries usagées selon les instructions.
After removing the lithium battery, dispose of the lithium battery according to the regulations within your region.
Do not dispose of lithium batteries in general trash collection. Dispose of the battery
according to the local regulations dealing with the disposal of these special materials, (e.g.
to collecting points for battery disposal).
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4/ Shipment and Unpacking
Packaging
All parts are delivered together in a product specific cardboard package designed to provide adequate protection to
absorb shock. Kontron recommends keeping the packaging to store or transport the product.
Unpacking
To unpack the product, perform the following:
1. Remove packaging.
2. Do not discard the original packaging. Keep the original packaging for future transportation or storage.
3. Check the delivery for completeness by comparing the delivery with the original order.
4. Keep the associated paperwork. It contains important information for handling the product.
5. Check the contents for visible shipping damage.
6. If you notice any shipping damage or inconsistencies between the contents and the original order, contact
Kontron for help and information.
Scope of Delivery
Check that your delivery is complete, and contains the items listed below. If you discover damaged or missing items,
contact your dealer.
Table 4: Scope of Delivery
Delivered Item Part Description
KBox A-150-WKL Corresponding to the ordered product configuration
Phoenix Power Connector 3-pin mating power connector (PSC 1,5/ 3-F), inserted on Input Power connector
DIN Rail Clamp DIN Rail clamp installed on the rear side using 2x M4x6 screws
SSD Protective Film Adhesive protective film attaches to the 2.5” SDD to protect the SSD against antistatic
electrification when touched. ( External drive bay variant only)
General Safety
Instructions
General safety instruction when operating or handling IT equipment
Accessories
Table 5: Accessories
Part Number Part Part Description
EE04-100001-01 Phoenix power connector 3-pin mating power connector (PSC 1,5/ 3-F) incl.
housing
ER40-100001-01 Power Supply 24 VDC External AC/DC PSU with 50 W, 24 VDC at 40°C
840-0059 Power cable EU Power cable AC mains to external adapter, Europe, UK
and USA
840-0115 Power cable UK
840-0405 / 0-0064-4317 Power cable US
PM00-100057-01 SSD extension frame Adjusts drive’s installation height from 7 mm to 9 mm
EN05-100003-01 Heatsink kit Heatsink with four screws (M4x6 )
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Type Label and Product Identification
The KBox A-150-WKL is part of Kontron’s DIN Rail embedded Box PC. Kontron’s A-Series is intended for control
cabinet applications.
Table 6: Product Identification
System
Type
Product
Designation Model Description
KBox A KBox A-150 KBox A-150-WKL Corresponds to system configurations based on
3.5"-SBC-WLU with 8th Gen Intel® Core™/Celero
U-series processors
The type label contains specific product identification information and KBox A-150-WKL technical information.
Figure 1: Type Label Example
1
2 Material Part Number (MPN) EN00-03xxxxxx-
xx, with bar code
3 Serial Number (S/N) with barcode
4
For internal use
5 Certification information
6 Electrical specification
5
2
4
6
1
3
xxx
4.5 A
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kontron KBox A-150-WKL Owner's manual

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Owner's manual

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