Kalmar OTTAWA User manual

1

KALMAR

OPERATOR’S MANUAL

Section Title Page Preﬁx

OWNER INFORMATION..................................................4

OPERATION....................................................................12

MAINTENANCE..............................................................40

NOTE

The information in this manual was current at the time of publication. Contents of

this manual are subject to change at publishers discretion.

DO NOT REMOVE THIS MANUAL FROM THE VEHICLE. STUDY THIS MANUAL. READ

AND COMPLY WITH ALL WARNINGS IN THIS MANUAL. IF THE VEHICLE IS SOLD,

GIVE THIS MANUAL TO THE NEW OWNER.

Kalmar Industries Corp.

415 East Dundee Street

Ottawa, Kansas USA

(785) 242-2200

Fax (785) 242-6177

2

FROM KALMAR

TO THE OWNER:

The manufacturer of these trucks cannot create a single

manual that would cover every option available.

We have tried to cover all the information that would be

included in a normally conﬁgured truck.

For information on some major components you will need

to refer to the manufacturer’s literature.

3

CONTENTS

Section “A”

INTRODUCTION ...............................................................................................4

CAUTIONS AND WARNINGS ............................................................................4

NOTES ................................................................................................................4

SERVICE ASSISTANCE .........................................................................................4

VEHICLE MODIFICATIONS ................................................................................5

SAFETY CHECKS AND PRECAUTIONS ...............................................................5

Axle - Front ...................................................................................................6

Axle -Rear ....................................................................................................6

Brake System .........................................................................................6

Cab ........................................................................................................6

Electrical ................................................................................................7

Exhaust System ......................................................................................7

Frame .....................................................................................................7

Fuel System ............................................................................................7

Propeller Shaft ..........................................................................................7

Steering ..................................................................................................7

Suspension .............................................................................................7

Transmission ...........................................................................................8

Wheels ...................................................................................................8

ADDITIONAL MANUALS AND SAFETY INFORMATION ....................................8

SAMPLE PRE-OPERATION SAFETY CHECKLIST ..................................................9

VEHICLE WARRANTY .......................................................................................10

Owner Information

4

CAUTIONS &

WARNINGS

Throughout this manual you will find

Warnings and Cautions:

DANGER - Warning will

indicate a potentially

hazardous situation that

could lead to serious injury

of death.

WARNING - Failure of the

operator of this vehicle to

read and be aware of all the

warnings published in this

manual may lead to serious injury

or death. READ THIS MANUAL!

CAUTION - Cautions will

indicate procedures or

situations that could result

in vehicle and/or property

damage.

NOTES

NOTE — Throughout this manual you will see

notes. Notes will be used to show special

procedures or point out important facts. Notes

will also designate important information

regarding this manual and its use.

SERVICE

ASSISTANCE

Kalmar Industries Corp. has an established

dealer network throughout the country.

Whenever assistance is needed contact

local dealer ﬁrst. For the number of your

nearest dealer visit our web site at www.

kalmarind-northamerica.com or contact

Kalmar sales.

INTRODUCTION

The intention of this section is to provide

basic information on the safe operation of

the Kalmar tractor.

The ﬁrst section, “To The Operator”, con-

tains important information on the use of

Warnings, Cautions, and Notes that are

found throughout this manual. This sec-

tion also contains important safety and

service support information.

The second section, “Operation”, covers

basic safety and operating information on

the tractor itself.

The third section, “Maintenance”, covers

basic operator maintenance and lubrica-

tion information.

Remember that the safe operation of the

Kalmar tractor depends entirely on the

operator. The operator of this vehicle must

be properly trained and fully knowledge-

able BEFORE attempting to operate it.

Read this manual carefully and pay close

attention to all warnings, cautions and

notes. Keep this manual in the vehicle

and make sure it goes to the new owner

if the truck is sold.

NOTE — Because of the many variations and

options associated with the Kalmar tractors,

some optional equipment on your vehicle may

not be covered in this manual. If there are any

questions regarding the speciﬁc options or

variations not covered in this manual, contact

your nearest Kalmar dealer for assistance.

NOTE — The Kalmar tractor may also be

referred to throughout this manual as “vehicle”

“the vehicle”. Throughout this manual

reference is made to “Operator”. In the context

of this manual the “Operator” refers to the

actual driver of the vehicle.

Owner Information

5

Owner Information

SAFETY-CHECKS

AND

PRECAUTIONS

All spotting applications are demanding

on the vehicle. Maintenance is critical for

the continued SAFE performance of your

tractor. Before operating your Kalmar it is

extremely important that the vehicle is in

proper and safe working condition.

The following section is intended to

provide a basic knowledge of important

safety check procedures and what to look

for. These checks must be performed regu-

larly to ensure safe vehicle operation. The

frequency of these checks depends on the

application of the vehicle.

In general, the best time to make the fol-

lowing safety checks would be during

normal maintenance and during daily

Pre-Operation Safety Inspections.

Kalmar Industries Corp. highly recom-

mends that all operators complete a

Pre-Operation Safety Inspection before

climbing into the drivers seat. This “Walk-

Around” is a good way to prevent poten-

tial problems. A sample “Pre-Operation

Safety Checklist is provided on page A-6

of this section. Use this as a guide to come

up with an appropriate checklist for your

individual vehicle.

During each scheduled maintenance

interval or at least once a month, a quali-

ﬁed mechanic should inspect all of the

following areas:

NOTE - If the vehicle is used in a severe

application, such as a rail yard operation or in

24 hour operations, a more frequent schedule

may be required.

When parts or service are required always

have the serial number of the vehicle

ready before contacting your Kalmar

dealer. The serial number is located on

an ID plate inside of the cab.

Kalmar is proud to have been the leader in

the Port and Terminal Tractor Industry for

over 40 years. We strive to serve our cus-

tomers in every way possible. Thank you

for buying our Kalmar tractor. We know it

will serve you well for many years.

If, for any reason, you are not able to

obtain assistance from any Kalmar dealer,

feel free to contact Kalmar Industries Corp.

directly.

For Assistance Call:

Kalmar Industries Corp.

Service Department

785-242-2200

VEHICLE

MODIFICATIONS

Do not make modiﬁcations to your trac-

tor without written approval from Kalmar

Industries Corp.. Your vehicle has been

designed and manufactured with safety

and reliability in mind. Any modiﬁcations

by the operator or owner could decrease

the safety and reliability of your vehicle.

Any unauthorized vehicle modiﬁcations

may also void the Kalmar Industries Corp.

Limited Warranty. Do not risk personal

safety or vehicle reliability by making un-

authorized modiﬁcations to your Kalmar

tractor. Contact Kalmar concerning any

proposed modiﬁcations to this vehicle.

SAFETY-CHEC

KS AND

6

Owner Information

AXLE-FRONT

Maintaining correct front axle alignment

is critical and should be performed by a

qualiﬁed mechanic.

Check to ensure that the axle mounting

bolts are securely tightened. Regularly

check the front axle for damage, binding

or worn parts, and adequate lubrication.

Pay special attention to the axle stops

and rubber snubbers. Do not operate the

vehicle without the proper axle stops in

place.

AXLE - REAR

Check to ensure that the axle mounting

bolts are securely tightened. Regularly

check the rear axle for damage and oil

leaks. Unusual noises and signs of extreme

heat may indicate axle damage.

BRAKE SYSTEM

Check the following:

1. Check brake controls for proper opera-

tion. Make sure the foot operated treadle

in the cab is operating smoothly and is

not damaged.

2. Visually inspect the brake drums, brake

chambers, and slack adjusters. Check for

loose, missing or broken components.

Check brake chambers and slack adjusters

for cracks and other signs of sever wear.

3. Listen for air leaks in the cab and un-

derneath the chassis. Check air pressure

regularly using the dash mounted gauge.

Be alert for any sudden drops in pressure

while operating the vehicle and after the

engine is shut off. A minimum air pressure

of 70 PSI is required to operate

this vehicle.

4. Visually check hoses and pneumatic

lines for damage and chafﬁng.

5. Check the operation of both the service

and parking brake systems. Be alert for

any reduction in braking performance or

unusual noises while braking.

CAB

Defroster - Operate the defroster to make

sure sufﬁcient air is being directed against

the windshield. Make sure the blower is

operating before the weather requires the

defroster.

Door Latches - Check for positive closing,

latching and locking.

Walkways/Side Step - Check to ensure

that all factory installed walkways, plat-

forms and steps are installed on vehicle

securely and are not damaged or loose.

Handholds/Grab Handles - Check to en-

sure all handholds are installed and are

not loose or damaged.

Glass - Check for cracked, broken,

scratched or dirty glass.

Cleaning instructions for optional plas-

tic glazing - Wash window with a clean

sponge or soft cloth using lukewarm water

and mild detergent or window cleaner.

Rinse with clean water. Do not use

abrasive highly alkaline cleaners. Never

scrape with squeegees, razor blades, or

other sharp instruments. Remove ice and

frost with the cab heater/defroster or by

applying heat.

Mirrors - Check to be certain all mirrors

are installed and that they are clean, un-

7

Owner Information

Seat Belts - Check entire seat belt system

for wear and proper operation. Make sure

anchor mountings are tight.

ELECTRICAL

Horn - Operate steering wheel mounted

horn to check operation. (Check optional

air horns if equipped)

Instruments - Check operation of all in-

struments and gauges.

Lights - Check to make sure all lights

(interior, exterior, headlights, etc.) func-

tion properly. Make sure gauge and dash

backlighting is working properly.

Wiring - Check to ensure all wiring is

properly secured and protected. Replace

worn, cracked or chaffed wires and looms.

Make sure factory wiring has not been

compromised by improper splicing or

modiﬁcations.

FRAME

Check for cracks and signs of damage. Pay

close attention to highly stressed areas of

the frame such as the boom pivot area.

Contact your dealer for instructions on

frame repair. Do not weld on frame rails

unless directed to do so by your Kalmar

dealer or by the factory.

FUEL SYSTEM

Frequently check throttle linkage for signs

of binding and wear. Throttle should

operate smooth and with minimal effort.

Always replace damaged throttle compo-

nents with factory replacement parts.

PROPELLER SHAFT

Check universal joints for wear. If propel-

ler shaft vibrations occur, stop the vehicle

immediately to prevent serious damage to

the vehicle drivetrain.

STEERING

Be alert to any change or feel in steering

while driving the vehicle. This change or

feel may include a change in steering ef-

fort, unusual sounds when turning, exces-

sive wheel play or pulling to either side.

If a problem is suspected or felt, check

steering components for loose, damaged

or worn parts. All steering components

such as the tie rod and drag link must

be tight.

Check power steering system for leaks and

hose chafﬁng. Repair any problems before

operating the vehicle. Regularly inspect all

steering linkages.

WARNING - If any of the

above are evident have the

vehicle repaired by a quali-

ﬁed steering technician. Do

not operate this vehicle with bro-

ken, damaged, worn, or non OEM

steering system components.

SUSPENSION

Check condition of front and optional rear

(if installed) suspension components such

as mounting brackets and bushings. Check

for worn and damaged parts.

Check and maintain the speciﬁed torque

8

Owner Information

on all mounting bolts and nuts. Check

springs and replace broken or distorted

springs.

TRANSMISSION

Follow transmission manufacturer’s guide-

lines for proper maintenance.

WHEELS

Check condition and maintain speciﬁed

torque on all wheel mounting nuts. Re-

place missing or broken studs and nuts.

Check tire inﬂation and wear. Do not

operate this vehicle with badly worn or

damaged tires.

NOTE - Because of the many options available

on Kalmar tractors, it is critical that the owner

be aware of all options that may affect the safe

operation of the vehicle and take appropriate

measures to maintain his/her speciﬁc vehicle.

Always contact your Kalmar dealer if any

questions arise regarding safe operation of this

vehicle.

ADDITIONAL

MANUALS

AND SAFETY

INFORMATION

“OTTO Shows and Tells” booklet

Do not forget to read your safety booklet

that is provided with your Kalmar tractor.

This little manual is ﬁlled with important

operating tips. “OTTO” makes impor-

tant procedures easy to remember with

pictures and simple explanations. If you

did not receive your “OTTO Shows and

Tells” booklet, contact your dealer for a

copy or contact Kalmar Industries Corp.

directly.

Operator Orientation Video

Kalmar Industries Corp. offers an Operator

Orientation Video CD. This video covers

important information that all Kalmar

operators must know. The video should be

used in conjunction with the “Otto Shows

and Tells” booklet and this manual to

instruct the operator on the proper opera-

tion of the Kalmar tractor. Shipped with

every truck, this video is also available

through your Kalmar dealer or directly

from Kalmar Industries Corp..

9

SAMPLE PRE-OPERATION CHECKLIST

(Walk Around Inspection)

________ Check tires for damage and proper inﬂation

________ Check cab hold down latch (air suspension unit) for proper latching

________ Check all ﬂuid levels: engine oil, hydraulic, and coolant

________ Drain any moisture from air tanks

________ Check cab doors and latches for proper operation

________ Ensure that all steps, walkways and handholds are installed and in good

working order

________ Start engine and check transmission ﬂuid level with parking brake

applied and transmission shift selector in “neutral”

________ Check windshield wiper for proper operation

________ Check steering system for any binding. Make sure steering effort is

smooth and light

________ Check accelerator for proper operation. Should operate smoothly and

without any binding.

________ Check all rear view mirrors, adjust and clean if needed

________ Check cab and frame for any structural damage or cracks

________ Inspect trailer electrical cable and trailer air lines for damage. Make sure

both air lines are installed

________ Clean all windows if needed

________ Check transmission shift lever for any binding

________ Check boom control lever for proper operation

________ Check all lights for proper operation: headlights, turn signals, brake

lights, hazard lights, and marker lights

________ Check horn(s) for proper operation

________ Check and ﬁll fuel tank

10

Kalmar Terminal Tractor

North American Warranty Policy

KALMAR INDUSTRIES CORP (hereafter KALMAR) warrants to the original

owner that each new KALMAR Terminal Tractor will be free from defects in

material or workmanship under normal use and service for a period not to

exceed Three Hundred Sixty Five (365) days or Three Thousand (3,000) hours,

whichever occurs ﬁrst, from commencement of service. The ﬁrst 182 days or

1,500 hours both labor and parts will be warranted. The remaining 183 days

or 1,500 hours parts only will be warranted.

In addition, KALMAR warrants, to the original owner and in only the original

approved application, that each new KALMAR Terminal Tractor mainframe

will be free from defects in material or workmanship for a period of seven (7)

years. This extended frame warranty applies if, and only if: a) the tractor is

being used by the original owner; b) the failure cannot be attributed to lack

of routine maintenance; c) the tractor has not been involved in an accident;

d) the tractor is being used in the original KALMAR Terminal Tractor approved

application; e) the tractor has not been used in an application where the re-

quirements of which are greater than the speciﬁcation published at the time

of manufacture; f) the tractor frame has not been modiﬁed by welding on,

cutting into or drilling into the original structure.

The repair or replacement of defective parts or workmanship under the terms

of this warranty will be made by KALMAR or KALMAR Terminal Tractor

authorized Parts and Service Dealer, without charge for parts or labor, if

the defect occurs within the ﬁrst 182 days of service and if the prepaid

returned parts are judged by KALMAR to be faulty or defective. If the de-

fect occurs between 183 and 365 days of service KALMAR or KALMAR

Terminal Tractor authorized Parts and Service Dealer will repair or replace

parts only and will not reimburse for any labor charges. KALMAR will

not honor invoices for parts purchased from outside sources, unless writ-

ten authorization is ﬁrst given by the KALMAR Terminal Tractor Service

Department. Further, KALMAR will not honor invoices for labor charges,

unless the rate per hour charged and the number of hours involved are ﬁrst

authorized by KALMAR.

THE OBLIGATION OF KALMAR UNDER THIS WARRANTY IS LIMITED

SOLELY AND EXCLUSIVELY TO REPAIRING OR REPLACING, AS KALMAR

MAY ELECT, ANY PART OR PARTS WHICH ARE RETURNED TO US, TRANS-

PORTATION PREPAID, AND WHICH, UPON EXAMINATION, ARE DETER-

MINED BY KALMAR OR THE SUPPLIER TO BE DEFECTIVE IN MATERIAL

AND/OR WORKMANSHIP. IN NO EVENT, SHALL KALMAR BE LIABLE FOR

ANY SPECIAL OR CONSEQUENTIAL DAMAGES.

11

Excluded from this warranty are engines, Transmissions, Tires and batteries or

ant other components which have warranties covered by their manufactures.

The provisions of this warranty do not apply to the prime product or any com-

ponent part thereof, which has been subject to misuse, or damaged through

negligence or accident, or has been repaired or altered by anyone other than

KALMAR or KALMAR Terminal Tractor authorized Parts and Service dealer.

Further excluded, are such parts as ﬁlters, belts, brake linings, lights, breakers,

and lubricants which are part of normal maintenance service replacements. The

KALMAR warranty does not cover towing charges or rental replacements.

A Warranty Registration form is mailed for every tractor. It is the obligation of

the purchaser to complete and sign the Warranty Registration form and return

it to KALMAR Terminal Tractor within 30 days after receipt of the tractor.

THIS WARRANTY IS A LIMITED WARRANTY AND IS IN LIEU OF

ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, OF ANY KIND OR

NATURE WHATSOEVER.

KALMAR reserves the right, at any time, to make changes in the design, mate-

rial, and/or speciﬁcation of this product, or accessories thereof, without thereby

becoming liable to make similar changes in such equipment or accessories

previously manufactured.

KALMAR INDUSTRIES CORP.

415 East Dundee Street

Ottawa, Kansas 66067 USA

785 242 2200

12

CONTENTS

Section “B”

INTRODUCTION ...............................................................................................14

VEHICLE ENTRY AND EXIT ................................................................................ 14

OCCUPANT RESTRAINT SYSTEM ....................................................................14

Seat Belt Operation ..............................................................................15

Suspension Type Seats ...........................................................................15

Seat Adjustment .................................................................................... 15

INSTRUMENT PANELS AND CONTROLS ........................................................16

Control and Display Location ...............................................................17

Control and Display Description ..........................................................18

STARTING THE VEHICLE ...............................................................................22

Ignition Switches ................................................................................22

Key Type Ignition ................................................................... 22

Push Button Starter ...............................................................22

PARKING THE VEHICLE ................................................................................ 23

AIR BRAKE SYSTEM ............................................................................... 23

Low Air Pressure Indicators .......................................................... .......24

Service Brakes .......................................................................................24

ABS .....................................................................................................25

Traction Control ..................................................................................26

PARKING BRAKE ............................................................................................26

Parking Brake and Trailer Air Supply Controls .....................................26

MANUALLY RELEASING TRACTOR SPRING BRAKES (CAGING) ..................... 26

TRAILER BRAKES .............................................................................................28

Trailer Air Lines ....................................................................................28

Operation

13

ENGINE .........................................................................................................28

Starting the Engine ................................................................................29

Starting Procedure ......................................................... .. 29

Engine Shut Down ..............................................................................30

Shut Down Procedure .........................................................30

Engine Oil ............................................................................30

TRANSMISSION ...........................................................................................30

Parking with an Automatic Transmission .............................................31

HYDRAULIC FIFTH WHEEL LIFTING SYSTEM ..............................................31

Hydraulic Boom Operation ...............................................................31

Fifth Wheel Unlatch Control Valve .....................................................32

BASIC TRAILER SPOTTING STEPS ................................................................32

TOWING THE VEHICLE ...................................................................................34

Towing vehicle with front wheels suspended .....................................34

Towing vehicle with rear wheels suspended .......................................35

AXLES .............................................................................................................35

Axle operating temperature .................................................................35

Rear axles with locking or limited slip differentials ............................35

CAB TILTING AND LOWERING .....................................................................36

To tilt cab ............................................................................................ 36

To lower cab ........................................................................................37

ELECTRICAL ...................................................................................................38

Accessory connections ........................................................................38

Breakers, Relays and Fuses ..................................................................38

Operation

14

VEHICLE ENTRY

AND EXIT

The Kalmar tractor is designed for easy

entry and exit. The walkways, steps, and

handholds are designed with operator

safety in mind. As with any vehicle of this

type, care must be taken when climbing in

or out of your Kalmar tractor. Remember,

be careful!

WARNING - Never remove

factory installed walkways,

steps or handholds. Do

not operate your Kalma-

runless all of the factory installed

steps, walkways and handholds

are installed and in good working

condition.

WARNING - Failure to

exercise caution when

entering and exiting this

vehicle can result in

personal injury.

1. Entry and exit should be made

slowly and carefully

2. A three-point stance should be

used. Three out of the four extremi-

ties (hands and feet) should be

in contact with the vehicle at all

times.

3. Face inward toward steps when

entering and exiting.

4. Keep steps, walkways and hand-

holds in good condition.

5. Keep steps, handholds, walk-

ways and shoes free of grease,

mud, dirt, fuel, ice and snow.

6. Use extra care during bad

weather, especially when steps and

handholds may be icy or wet.

INTRODUCTION

The following section on OPERATION

should be read carefully. It covers im-

portant information that every operator

must know before operating any Kalmar

tractor.

This manual is intended to cover the stan-

dard Kalmar tractor and some of the most

common options. Not all of the customer

ordered optional equipment or systems

are covered in this manual. If the opera-

tion of any component or system on your

vehicle is not covered in this manual, call

your Kalmar dealer for assistance.

CAUTION - Kalmar Indus-

tries Corp. highly recom-

mends that all individuals

that operate this vehicle have a

valid drivers license and have sufﬁ-

cient training to operate this type of

vehicle. Although most Kalmar trac-

tors are not sold as highway legal

vehicles, this does not mean they

are intended to be operated by

untrained personnel. This manual is

not intended to be a training guide

for Yard Tractor operators. It is the

operator’s responsibility to obtain

sufﬁcient training in order to oper-

ate this vehicle safely. DO NOT AT-

TEMPT TO OPERATE THIS VEHICLE

WITHOUT ADEQUATE TRAINING.

Operation

15

OCCUPANT

RESTRAINT SYSTEM

THE KALMAR TRACTOR IS EQUIPPED

WITH SEAT BELTS. THEY SHOULD BE

USED WHENEVER THE VEHICLE IS IN

OPERATION.

SEAT BELT OPERATION

The seat belt system used on Kalmar

tractors is a lap type restraint with an

automatic retractor.

Before fastening the seat belt, be sure to

adjust the seat to a comfortable driving

position. To fasten the belt, pull the belt

low across the hips and insert the tongue

into the buckle.

To release the seat belt, press the button

on the buckle and the belt will retract

automatically.

SUSPENSION TYPE SEATS

All Kalmar tractors have a suspension type

seats as standard equipment.

WARNING—Due to the

vertical travel of suspension

seats, the operator must in-

sure that there is adequate

head clearance when the seat is at

the top of its upward travel.

Operation

SEAT ADJUSTMENT

Refer to seat manufacturer’s information

packet provided with the vehicle or to

the decal located on the seat base. Your

local Kalmar dealer can assist with any

questions.

Adjust the seat to the comfortable position

for the operator to have full control of all

cab controls and displays. This position is

obtained by changing the air pressure in

the suspension, which changes the height.

The fore and aft position is obtained by

moving the seat cushion and back on its

slides. Once this position is achieved,

tighten the seat belt tether securely on

both sides. The tether will restrain the seat

from raising above this position. Now,

the seat air suspension may be adjusted

to operator’s desired ﬁrmness.

WARNING - Do not adjust

drivers seat unless vehicle

is parked. The seat could

move suddenly and unex-

pectedly and cause loss of control

of the vehicle.

WARNING - The Kal-

mar tractor is designed

and equipped to carry

only the driver (un-

less built with a 2 man cab).

Never allow anyone to ride

anywhere inside or outside of

the cab. Carrying a passenger

is extremely dangerous and

can result in serious injury or

death. NEVER CARRY PASSEN-

GERS WITH YOUR KALMAR.

16

Operation

17

POS

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42-52

53

54

55

56

57

58

59

60

61

62

63

65

66

NAME

WATER TEMP GAUGE

TACHOMETER

OIL PRESSURE GAUGE

SPEEDOMETER

FUEL GAUGE

AIR DIFFUSER

HEADLIGHT SWITCH

PANEL LTS DIMMER

INDICATOR LIGHT

STOP ENGINE IND LIGHT

INDICATOR LIGHT

LH TURN SIGNAL IND LT

VOLT METER

HOUR METER

A/C SWITCH

WASHER SWITCH

BEACON LT SWITCH

OPTIONAL SWITCH

FLOOD LIGHT SWITCH

ETHER START

IGNITION SWITCH

PUSH BUTTON START

HEATER CONTROLS

HI BEAM INDICATOR LT

RH TURN SIGNAL IND LT

INDICATOR LIGHT

HEATER FAN CONTROL

INDICATOR LIGHT

TRANS TEMP IND LIGHT

BRAKE AIR INDICATOR LT

WIPER SWITCH

GAUGE

STANDARD AIR GAUGE

2nd AIR GAUGE

TRACTOR PARK CONTROL

GAUGE

TRAILER PARK CONTROL

GAUGE

SHIFTER CONTROL

5th WHEEL CONTROL

5th WHEEL LATCH

DOLLY MASTER

LOAD GAUGE

INTER AXLE DIFF LOCK

DIFFERENTIAL LOCK

STD

OFF HWY

s

a

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CUMMINGS

ISB/ISC

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CATERPILLAR

3126

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DETROIT

DIESEL S40 E

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a

s=standard a=assigned options

u=unassigned options n=not available

Operation

18

Ignition Switch ..........................17

Indicator Light Strip...................20

Optional Gauges.......................17

Optional Controls.....................17

Optional Switches.....................17

Parking Brake Control................21

Speedometer (optional).............20

Tachometer (optional)................20

Trailer Air Supply Control..........21

Transmission Shift Selector........21

Warning Light...........................20

Turn Signal Control...................21

Voltmeter..................................19

Windshield Wiper Control.........17

Windshield Washer...................17

Air-conditioner Switch ..............20

Air Pressure Gauge...................21

Beacon Switch (optional)..........17

Boom Control Lever..................21

Coolant Temperature Gauge......19

Engine Oil Pressure Gauge.......19

Emergency 4 Way Flasher.........21

Fan Control (heater/air-conditioner) 20

Fifth Wheel Unlatch Control.....21

Floodlight Switch......................20

Fuel Gauge...............................19

Headlight Control Switch..........19

Heater Controls........................20

High Beam Indicator.................20

High Beam Switch....................21

Hour Meter...............................19

CONTROL AND DISPLAY DESCRIPTION

Transmission Temp.

Operation

19

PANELS 1 and 2

1. Dash Panel Light Dimmer

2. Headlight/Running Light Control

This switch controls headlights and run-

ning lights on the tractor and trailer. This

switch also activates the interior dash and

gauge lights when either the headlights or

the running lights are on. The switch has

three positions.

3. Fuel Gauge

Indicates the level of fuel in the fuel tank

in 1/4 increments.

4. Engine Oil Pressure Gauge

Indicates the engine oil pressure in P.S.I.

5. Coolant Temperature Gauge

Indicates the temperature of the engine

coolant in degrees Fahrenheit.

6. Voltmeter (Ammeter Optional)

Indicates the status of the charging system

in volts. If the engine is running the gauge

indicates the alternator output voltage. If

the engine is not running the voltmeter in-

dicates the output voltage of the battery.

7. Hour Meter

Indicates engine operating hours.

Operation

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Kalmar OTTAWA User manual

Kalmar OTTAWA User manual

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