Cumberland PowerTrak Light Control Plus Switch Owner's manual

Type
Owner's manual

Cumberland PowerTrak Light Control Plus Switch is a device that enables users to automate the turning on or off of equipment based on the height of a curtain. The switch is designed to be installed on the side of the PowerTrak machine and features a rocker switch and limit switch. By manually raising or lowering the curtain to the desired height and marking the position on the side of the PowerTrak, the switch can be set to trigger the equipment when the curtain reaches that position.

Cumberland PowerTrak Light Control Plus Switch is a device that enables users to automate the turning on or off of equipment based on the height of a curtain. The switch is designed to be installed on the side of the PowerTrak machine and features a rocker switch and limit switch. By manually raising or lowering the curtain to the desired height and marking the position on the side of the PowerTrak, the switch can be set to trigger the equipment when the curtain reaches that position.

Date: 12-29-22 V3.0 4801-0138
Instructions
1004 East Illinois Street • Assumption, IL 62510 • 1-217-226-4421
4801-0138
Page 1 of 5
Printed in the USA
Copyright © 2022 by The GSI Group, LLC
www.cumberlandpoultry.com CN-409077
PowerTrak™ Light Control
Plus Switch Installation
The PowerTrak™ Light Control Plus Switch gives a signal to turn ON or OFF the equipment when curtain
height reaches the set position.
Tools Required
• Drill with 1/4" and 3/16" Bit
• 3/4" Wrench
• 1/4" Allen Wrench
• Pliers
To Set Switch Position
1. Manually raise or lower the curtains to the desired height.
2. Place the template over the front of PowerTrak™, with the black tape facing the right side.
3. Mark and field drill the four holes on the side of the PowerTrak™ as per template.
4. Attach the switch (6) and switch bracket (9) to the side using two bolts (1) and nuts (3) provided.
Figure 1
Disconnect and lock out/tag out all the electrical power supply to the system before
installing any replacement parts or before performing any service or maintenance.
Installation work and electrical wiring must be done by qualified person(s) in
accordance with all applicable codes and standards.
Ref # Description Ref # Description
1Bolts 6Rocker Switch
3Nuts 9 Switch Bracket
Page 2 of 5 4801-0138
PowerTrak™ Light Control Plus Switch Installation
5. When installing the switches to the side, make sure to install the rocker switch (6) to the L.H. side
and limit switch (4) to the R.H. side, facing the machine.
NOTE:
The bend in arm on the limit switch (4) should be even with the center of the rocker switch (6).
Figure 2
6. Replace the existing set screws on the load block with the new longer set screws (2).
7. Place the bracket (5) onto the new longer set screws (2) and secure with nuts (3). Do not over tighten
the nuts (3) as the brackets (5) must slide back and forth freely.
NOTE: For serial numbers 20825 and higher (DOM 3/4/96), you must add two 1/2" washers to the
set screws (2) between the bracket (5) and load nut (3).
Figure 3
Ref # Description
4Limit Switch
6 Rocker Switch
Ref # Description
2Set Screws
3Nuts
5Bracket
4801-0138 Page 3 of 5
PowerTrak™ Light Control Plus Switch Installation
8. Attach one end of the tensioning spring (7) to the bracket (5) and the other end around the grease
fitting (8).
Figure 4
9. For 4', 5' and 6' PowerTrak™ Machines: Replace the brace across the center at the front of the
machine with the new brace using the same four bolts.
Figure 5
Ref # Description
5Bracket
7Spring
8Grease Fitting
Page 4 of 5 4801-0138
PowerTrak™ Light Control Plus Switch Installation
10. Connect the wires from the switch to the wires from the limit switch harness at the bottom of the
machine.
Figure 6
11. Refer to the wiring connection on Pages 4 and 5 and splice the end of the new wire to any part of
the existing wire. Match the pink and tan wires color to color.
A. Disconnect the black wire on PowerTrak™ limit switch harness.
B. Connect this black wire to the red wire from the rocker switch above.
C. Connect the black wire from the rocker switch to the same place on the PowerTrak™ from
where the black wire is removed in Step A. The rocker switch is now connected in series.
Figure 7 PowerTrak™ Manufactured Before 4/7/97 Serial No’s 28809 and Lower
4801-0138 Page 5 of 5
PowerTrak™ Light Control Plus Switch Installation
D. Disconnect the yellow wire on PowerTrak™ limit switch harness.
E. Connect this yellow wire to the red wire from the rocker switch above.
F. Connect the black wire from the rocker switch to the same place on the PowerTrak™ from where
the yellow wire is removed in Step D. The rocker switch is now connected in series.
Figure 8 PowerTrak™ Manufactured After 4/7/97 Serial No’s 28810 and Later
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Cumberland PowerTrak Light Control Plus Switch Owner's manual

Type
Owner's manual

Cumberland PowerTrak Light Control Plus Switch is a device that enables users to automate the turning on or off of equipment based on the height of a curtain. The switch is designed to be installed on the side of the PowerTrak machine and features a rocker switch and limit switch. By manually raising or lowering the curtain to the desired height and marking the position on the side of the PowerTrak, the switch can be set to trigger the equipment when the curtain reaches that position.

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