Metso GW Series Installation Maintenance And Operating Instructions

Brand: Metso

Model: GW Series

Type: Installation Maintenance And Operating Instructions

Metso GW Series is a flanged 3-way sliding stem control valve, available both diverting and mixing flow for a most primary application is in temperature control. Our standard design includes the benefits of more strong guiding with a top and bottom seat rings, and the solid cylindrical plug makes strong support to ensure valve alignment. GW valves are available both cylindrical and V-port plug trim depending from the application, standard is cylindrical plug.

Control Valves

Globe 3-way, Diverting & Mixing type

Series GW

Installation, Maintenance and

Operating Instructions

4 GV 74 en • 11/2013

2 4 GV 74 en

READ THESE INSTRUCTIONS FIRST!

These instructions provide information about safe handling and operation of the valve.

If you require additional assistance, please contact the manufacturer or manufacturer's representative.

Addresses and phone numbers are printed on the back cover.

See also www.metso.com/valves for the latest documentation.

SAVE THESE INSTRUCTIONS!

Subject to change without notice.

All trademarks are property of their respective owners.

Table of Contents

1 GENERAL...............................................................3

1.1 Scope of the manual ............................................3

1.2 Valve construction ................................................3

1.3 Valve markings .......................................................3

1.4 Technical specifications ......................................4

1.5 Valve seat leakage class ......................................4

1.6 Recycling and disposal ........................................4

1.7 Safety precautions ..............................................4

2 TRANSPORTATION, RECEPTION AND

STORAGE...............................................................4

3 VALVE INSTALLATION .........................................5

3.1 General ......................................................................5

3.2 Installation into the pipeline .............................5

3.3 Control valve assembly .......................................5

3.4 Valve insulation......................................................5

4 MAINTENANCE ....................................................5

4.1 General ......................................................................5

4.2 Gland packing adjustment.................................6

4.3 Replacing the gland packing ..........................6

4.4 Replacing the trim and body reassembly ....6

5 TESTING THE VALVE ............................................7

6 REMOVAL & MOUNTING THE ACTUATOR ..........8

7 TOOLS ...................................................................9

8 ORDERING SPARE PARTS ....................................9

9 EXPLODED VIEW AND PARTS LIST ...................10

10 DIMENSIONS AND WEIGHTS .............................11

10.1 Valve GW................................................................ 11

10.2 Actuators VD, VC................................................. 12

11 TYPE CODE .........................................................16

4 GV 74 en 3

1 GENERAL

1.1 Scope of the manual

This manual provides essential information on series GW,

Globe 3-way Diverting or Mixing type installed sliding stem

valves. Actuators and positioners are only discussed briefly.

Refer to the individual manuals for further information on

their installation, operation and maintenance.

1.2 Valve construction

Series GW valves are flanged (weld end available) 3-way

sliding stem control valves. Two seat rings and the plug

with stem is a module accessible through the bottom bon-

net opening (bottom entry) of the body.

GW valves are available both diverting and mixing flow for

a most primary application is in temperature control.

Our standard design combines the benefits of more strong

guiding with a top and bottom seat rings, and the solid cylin-

drical plug makes strong support to ensure valve alignment.

GW valves are available both cylindrical and V-port plug trim

depending from the application, standard is cylindrical plug.

This series are available to provide a series of reduced trim

and the standard seat tightness is class II, optional trims can

meet to class III and IV, ANSI/FCI 70.2.

The detailed structure is revealed by the type code shown

on the valve identification plate. The type code is explained

in Section 11.

1.3 Valve markings

The body markings are: manufacturer's trademark, nominal

size, pressure rating and material of the body. The valve has

an identification plate attached to it, see Fig. 2.

Markings on the identification plate:

1. Type designation (Valve code)

2. Size, Rating

3. Cv

4. Body material

5. Plug, Stem material

6. Seat material

7. Temp. min./max.

8. Maximum (shut-off) pressure

9. Valve manufacturing date

10. Tag No.

11. Serial No.

NOTE:

Selection and use of the valve in a specific application

requires close consideration of detailed aspects. Due to the

nature of the product, this manual cannot cover all the indi-

vidual situations that may occur when the valve is used.

If you are uncertain about use of the valve or its suitability

for your intended purpose, please contact Metso Automa-

tion for more information.

Fig. 1 Construction of the Neles GW series 3-way Valve

Mixing type

Diverting type

Fig. 2 Identification(name) plate example

4 4 GV 74 en

1.4 Technical specifications

Face-to-face length: ANSI/ISA-75.08.01, 03, 05 &

ANSI/ISA-75.08.06 (Long)

Body rating: Class 150 to Class 600

PN 10 to PN 40

Max. pressure differential:

acc. to pressure class

Temperature range: -30° to +450 °C (depending on the

body materials and bonnet type)

Flow direction: indicated by an arrow on the body

Actuator mounting: threaded bonnet with yoke nut or

bolted yoke

Stem connection: clamp with bolts/nuts

Dimensions: see Section 10

Weights: see Section 10

Note that the max. shut-off pressure is based on the mechan-

ical maximum differential pressure at ambient temperature.

You must always observe the fluid temperature when decid-

ing on applicable pressure values. When selecting a valve

you must also check the noise level, cavitation intensity, flow

velocity, actuator load factor, etc. using Nelprof.

1.5 Valve seat leakage class

The valve follows the seat leakage classifications of ANSI/

FCI 70-2 requirement.

1.6 Recycling and disposal

Most valve parts can be recycled if sorted according to

material. Most parts have a material marking. A material list

is supplied with the valve. In addition, separate recycling

and disposal instructions are available from the manufac-

turer. A valve can also be returned to the manufacturer for

recycling and disposal for a fee.

1.7 Safety precautions

2 TRANSPORTATION, RECEPTION AND

STORAGE

Check the valve and the accompanying devices for any

damage that may have occurred during transport.

Store the valve carefully before installation, preferably

indoors in a dry place.

CAUTION:

Do not exceed the valve performance limitations!

Exceeding the limitations marked on the valve may cause

damage and lead to uncontrolled pressure release. Dam-

age or personal injury may result.

CAUTION:

Do not dismantle the valve or remove it from the pipe-

line while the valve is pressurised!

Dismantling or removing a pressurised valve will result in

uncontrolled pressure release. Always isolate the relevant

part of the pipeline, release the pressure from the valve

and remove the medium before dismantling the valve.

Be aware of the type of medium involved. Protect yourself

and the environment from any harmful or poisonous sub-

stances. Make sure that no medium can enter the pipeline

during valve maintenance.

Failure to do this may result in damage or personal injury.

CAUTION:

Beware of the plug movement!

Keep fingers, other parts of the body, tools and other

objects out of the open flow port. Leave no foreign

objects inside the pipeline. When the valve is actuated,

the plug functions as a cutting device. Close and detach

the actuator pressure supply pipeline for valve mainte-

nance. Failure to do this may result in damage or personal

injury.

CAUTION:

Protect yourself from noise!

The valve may produce noise in the pipeline. The noise

level depends on the application. It can be measured or

calculated using the Metso Nelprof software. Observe the

relevant working environment regulations in terms of

noise emission.

CAUTION:

Beware of a very cold or hot valve!

The valve body may be very cold or very hot during use.

Protect yourself against cold injuries or burns.

CAUTION:

When handling the valve or the control valve assem-

bly, take its weight into account!

Never lift the valve or control valve assembly by the posi-

tioner, the limit switch or their piping.

Place the lifting ropes securely around the valve body (see

Fig. 3). Damage or personal injury may result from falling

parts.

Fig. 3 Lifting the valve

4 GV 74 en 5

Do not remove the flow port protectors until immediately

before installation of the valve into the pipeline.

The valve is delivered in the closed position. A valve

equipped with a spring-return actuator is delivered in the

position determined by the spring.

3 VALVE INSTALLATION

3.1 General

Remove the flow port protectors and check that the valve is

clean inside.

3.2 Installation into the pipeline

Make sure no foreign particles, such as sand or pieces of

welding electrode, are in the pipeline, they may damage

the sealing surfaces.

The valve has an arrow indicating the flow direction. Install

the valve in the pipeline so that the flow direction of the

valve corresponds to the flow direction marked on the pipe.

The mounting orientation of the valve does not restrict the

operation of the valve, actuator or positioner. You should,

however, avoid installing the valve so that the shaft points

downwards as impurities in the fluid may enter and dam-

age the gland packing. Any leak from the packing may then

damage the actuator. See Fig. 6.

Choose flange gaskets according to the operating condi-

tions.

Do not attempt to correct a pipeline misalignment by

means of flange bolting.

Loads on the valve body from pipeline vibrations can be

reduced by supporting the pipeline properly. Reduced

vibration also increases the lifetime of the positioner.

Where necessary, you can support the valve by the body,

using regular pipe clamps and supports. Do not fasten sup-

ports to the valve or flange bolting or to the actuator, see

Fig. 4.

3.3 Control valve assembly

Check all joints, piping and cables.

Check that the actuator stop screws, positioner and limit

switches are calibrated. Refer to their installation, mainte-

nance and operating manuals.

3.4 Valve insulation

If necessary, the valve may be insulated. Insulation must not

continue above the upper level of the valve body, see Fig. 5.

4 MAINTENANCE

4.1 General

The Neles series GW 3-way valves require no regular main-

tenance. However, check the gland packing for leakage.

This section outlines the maintenance that can be carried

out by the user.

The numbers in parentheses refer to the parts lists and the

exploded views of the valve in Section 9.

CAUTION:

When handling the valve or the control valve assem-

bly, take its weight into account!

Fig. 4 Installing the control valve into pipeline using

supports

Fig. 5 Insulation of the valve

CAUTION:

Observe the safety precautions listed in Section 1.7

before starting work!

CAUTION:

When handling the valve or the control valve assem-

bly, take its weight into account!

NOTE:

If you send the valve to the manufacturer for repair, do not

dismantle it. Clean the valve carefully, including the inside.

For safety reasons, inform the manufacturer of the nature

of the medium when you send the valve.

NOTE:

Always use original spare parts to make sure the valve

functions as intended.

6 4 GV 74 en

4.2 Gland packing adjustment

In the event of a packing leakage tighten the hexagon nuts

(18) in ¼ turn steps each until the leakage is stopped. Do

not tighten more than necessary.

4.3 Replacing the gland packing

 Make sure the valve is not pressurised.

 Remove the actuator from the valve stem according

to the instructions given in the actuator manual.

 Loosen and remove the hexagon nuts (18).

 Remove the gland flange (9b), and gland (9a) up to

the valve stem.

 Remove the old packing rings (69) using a pointed

tool, avoid damaging the seal surfaces and valve

stem.

 Clean the packing ring counterbore.

 Mount the new packing rings one by one into the

packing gland box using the gland as a tool and

mount the gland with hand-tightened nuts.

 Fasten the gland with the hexagon nuts (18) and

tighten them.

 Check leakage when the valve is pressurised.

Table 1 Required torques for bonnet nuts

4.4 Replacing the trim and body

reassembly

 Make sure the valve is not pressurised.

 Remove the actuator from the valve stem according

to the instructions given in the actuator manual and

next Section 6.

 Turn the body (1) and remove the bottom hexagon

nuts (17).

 Remove the bottom flange (26).

 Remove the body gasket (65).

 Remove the stem (5) and plug (3) sub-assembly.

Avoid from damaging the seating and guiding line

of the plug.

 Remove the each two seat rings (7 & 7a) from body

(1) and bottom flange (26) using by fabricated

wrenches to be engaged the seat ring lugs and

adapted to shock wrench.

This is threaded type, if the seat ring is extremely

resistance to removal, the application of heat or pen-

etrating oil will be helpful.

 Remove the hexagon nuts (18), gland flange (9b)

and packing gland (9a) from the bonnet (8).

 Remove the old packing rings (69).

CAUTION:

Do not dismantle the valve or remove it from the pipe-

line while the valve is pressurised.

Fig. 6 Gland packing

Valve Size

Rating

(ANSI)

Bonnet Stud Bolts

Required Torques

(± 5 % allowable)

mm in Size Q`ty

Carbon Steel

Bolts

St. Steel Bolts

Nm lbf ft Nm lbf ft

25 1

150-300 1/2"-13UNC 4

44 32 35 26

600 1/2"-13UNC 4

40 1.5

150-300 1/2"-13UNC 4

61 45 49 36

600 1/2"-13UNC 4

50 2

150-300 1/2"-13UNC 8 101 74 80 59

600 1/2"-13UNC 8 158 116 123 90

80 3

150-300 3/4"-10UNC 8 176 129

136 100

600 3/4"-10UNC 8 211 155

100 4

150-300 7/8"-9UNC 8 222 163

160 118

600 7/8"-9UNC 8 327 240

150 6

150-300 1"-8UNC 8 316 232

291 214

600 1"-8UNC 12 327 240

200 8

150-300 1-1/4"-8UNC 8 478 351 478 351

600 1-1/4"-8UNC 12 653 479 653 479

250 10

150-300 1-1/4"-8UNC 12 486 356 486 356

600 1-1/4"-8UNC 16 909 667 716 525

Fig. 7 Tightening sequence of the bonnet nuts

NOTE:

The trim set consists of the seat rings, valve plug and stem,

gaskets (for body).

CAUTION:

If using heating devices, insure that proper safety

practices are observed. Such items as the flammability

and toxicity of the controlled substance must be consi-

dered and proper precautions and permissions taken.

4 GV 74 en 7

 Clean the body gasket surface.

 Insert and tighten the each new top and bottom seat

rings (7 & 7a) into the body (1) and bottom flange

(26).

 Insert the stem (5) & plug (3) sub-assembly from top

side into the body very carefully.

 Insert the body gasket (65) into bottom side of the

body.

 Mount the bottom flange (26) on the body carefully

maintaining alignment with the plug and stem in

the closed

 position, so that the arrow on the body and on the

bonnet point in the same direction.

 Insert the hexagon nuts (17) into stud (13) and

slightly fasten the nuts.

 Insert the packing rings (69) according to above 4.3

 Tighten hexagon nuts (17) until plug and seat con-

tact is obtained with proper bolt torque.

5 TESTING THE VALVE

We recommend that the valve body is pressure-tested after

the valve has been assembled.

The pressure test should be carried out in accordance with

an applicable standard for the pressure rating. The valve

must be in the open position during the test.

CAUTION:

Do not strongly tighten hexagon nuts (17) at this time.

CAUTION:

Do not reuse the spiral wound gaskets (65), this is

need to be replace each time the valve is disassemb-

led.

CAUTION:

The all related parts (seat ring, plug & stem, bonnet)

must be properly aligned in the body.

NOTE:

If the valve have excess leakage, the plug and seating sur-

face need lapping and cleaning.

Fig. 8 Conventional Cylindrical Plug Trim

Fig. 9 Different trim designs

Cylindrical plug trim V-port plug trim

CAUTION:

Pressure testing should be carried out using equip-

ment conforming to the correct pressure class!

8 4 GV 74 en

6 REMOVAL & MOUNTING THE

ACTUATOR

The actuator is attached to the valve according to the manual

for actuator with body assembly and plug stem adjustment .

Several types of Metso actuators can be used with suitable

clamps. Refer to the model VD spring-diaphragm and VC

double acting cylinder actuator manuals for further informa-

tion on their installation, maintenance and operation.

A. Actuator removal for Reverse <air to top seat close,

stem retract> actuator (Fig. 10)

 Lift up to the valve plug 100% from the seat ring,

using by specified air pressure.

 Loosen the stem locknut and socket head screws

(27) and hexagon nuts(28).

 Remove the clamp (26).

 Shut off and disconnect air supply line.

 Support actuator with the suitable lifting device.

 Remove the yoke nut.

 Remove the actuator from the valve body assembly.

B. Actuator replacement (mounting) for Reverse <air to

top seat close, stem retract> actuator (Fig. 10)

 Mount the new or repaired actuator on top of the

bonnet, using a suitable lifting device.

 Insert the yoke nut and tightly fasten the yoke by

turning the yoke nut clockwise using tightening

tools.

 Connect air line and accessories.

 Lift the top stem (18), using by specified air pressure.

 Adjustment stem length after clamping the clamp

(26) according to rated travel(stroke) as ‘open’ and

‘close’ position as per pressurizing and depressuriz-

ing the lower diaphragm chamber.

 Tighten stem socket head screws (27) and hexagon

nuts (28) with stem locknut.

C. Actuator removal for Direct <air to bottom seat

close, stem extend> actuator (Fig. 10)

 Shut off and disconnect the air supply lines and

accessories.

 Loosen stem locknut and socket head screws (27)

and hexagon nuts (28).

 Remove the clamp (26).

 Support actuator with the suitable lifting device.

 Remove the yoke nut.

 Remove the actuator from the valve body assembly.

D. Actuator replacement (mounting) for Direct <air to

bottom seat close, stem extend> actuator (Fig. 10)

 Mount the new or repaired actuator on top of the

bonnet, using a suitable lifting device to setting.

 Insert the yoke nut and tightly fasten the yoke by

turning the yoke nut clockwise using tightening

tools.

 Connect air line and accessories.

 Down the top stem (18), using by specified air pres-

sure.

 Adjust stem length after clamping the clamp accord-

ing to rated travel (stroke) as ‘open’ and ‘close’ posi-

tion as per pressurizing and depressurizing the

upper diaphragm chamber.

 Tighten socket head screws (27) and hexagon nuts

(28) with stem locknut.

E. Type ‘VC’ Springless Cylinder, Double Acting Actuator

This actuator is springless cylinder, double acting actuator,

can use the 3/8”, 1/2” NPT port according to specified on the

data sheet for all air lines.

Refer to the model VC double acting cylinder actuator man-

uals for further information on their installation, mainte-

nance and operation.

CAUTION:

Beware of the plug movement!

Do not use air pressure higher than what specified on the

identification plate.

CAUTION:

Avoid to turn the valve plug and stem when plug is on

seat ring to prevent the seating line from being dama-

ged.

Fig. 10 VD Actuator

͵ΚΣΖΔΥ͑ͲΔΥΚΠΟ͑ΒΔΥΦΒΥΠΣ

͙ͲΚΣ͑ΥΠ͑ʹΝΠΤΖ͝ΤΥΖΞ͑ΖΩΥΖΟΕ͚

΃ΖΧΖΣΤΖ͑ͲΔΥΚΠΟ͑ΒΔΥΦΒΥΠΣ

͙ͲΚΣ͑ΥΠ͑΀ΡΖΟ͝ΤΥΖΞ͑ΣΖΥΣΒΔΥ͚

4 GV 74 en 9

7TOOLS

Removal of the actuator

 L- wrench set (mm)

 Hex. socket wrench set

 Chisel and hammer (10 pound)

 +,- drivers

8 ORDERING SPARE PARTS

When ordering spare parts, always include the following

information:

 type code, sales order number, serial number

 number of the parts list, part number, name of the

part and quantity required

This information can be found from the identification plate

or documents.

NOTE:

Always use original spare parts to make sure that the valve

functions as intended.

10 4 GV 74 en

9 EXPLODED VIEW AND PARTS LIST

Item Description Recommended spare part

1BODY

3* PLUG

5* STEM

6* PLUG PIN

7SEAT RING

7a SEAT RING

8BONNET

9a GLAND

9b GLAND FLANGE

11 YOKE NUT

13 STUD

14 STUD

17 HEXAGON NUT

18 HEXAGON NUT

21 LANTERN RING

22** PACKING SPRING

26 BOTTOM FLANGE

30 HEXAGON SCREW

30a WASHER

30b SPRING WASHER

65 BODY GASKET X

67 PACKING SPACER

69** V-RING SET X

69 PACKING RING X

86 FLOW DIRECTION ARROW

*) Delivered as a set

**) Packing type of V-Ring set

4 GV 74 en 11

10 DIMENSIONS AND WEIGHTS

10.1 Valve GW

150 # / 300 # / 600 #

(UNIT: mm)

Dimension

Size

ABCDEFGHWeight (kg)

150# 300# 600# 150# 300# 600# STD EXT

COMMON

150# 300# 600# 150# 300# 600# 150# 300# 600# 150# 300# 600# 150# 300# 600#

1" 184 197 210 140 140 140 142 250 110 110 125 125 15.9 19.1 19.1 79.4 88.9 88.9 4 4 4 20 21 33

1-1/2" 222 235 251 178 178 178 155 295 110 125 155 155 15.9 22.2 22.2 98.4 114.3 114.3 4 4 4 41 43 50

2" 254 267 286 197 197 197 184 295 110 150 165 165 19.1 19.1 19.1 120.7 127 127 4 8 8 57 62 73

3" 298 318 337 238 238 251 235 330 115 190 210 210 19.1 22.2 22.2 152.4 168.3 168.3 4 8 8 100 104 113

4" 352 368 394 270 270 282 238 380 140 230 255 275 19.1 22.2 25.4 190.5 200 215.9 8 8 8 136 141 156

6" 451 473 508 330 330 356 321 430 150 280 320 355 22.2 22.2 28.6 241.3 269.9 292.1 8 12 12 238 249 322

8" 543 568 610 391 391 416 375 490 150 345 380 420 22.2 25.4 31.8 298.5 330.2 349.2 8 12 12 351 375 451

10" 625 708 752 457 457 490 416 600 150 405 445 510 25.4 28.6 34.9 362 387.4 431.8 12 16 16 779 847 982

12 4 GV 74 en

10.2 Actuators VD, VC

(UNIT: mm)

Size A2

C2 D

Weight (kg)

Br Er

#25 255

333

210 NPT 1/4

134

358 113

#29 295

370

231 NPT 1/4

144

397 113

#37 375

450

269 NPT 1/4

161

475 114

#48 486

632

361 NPT 1/4

205

654 141

#55 566

675

361 NPT 1/4

242

116

700 141

1. "Br" & "Er" refers to reverse acting actuator, VDR 2. "Bd" & "Ed" refers to direct acting actuator, VDD

(UNIT: mm)

Size A2

C2 D

Ed Fd

Weight (kg)

Br Er Fr

#25 255

473

210 NPT 1/4

134 141

440 113 105

#29 295

576

231 NPT 1/4

144 183

529 113 157

#37 375

660

269 NPT 1/4

161 186

614 114 158

1. "Br" & "Er" refers to reverse acting actuator, VDR 2. "Bd" & "Ed" refers to direct acting actuator, VDD

4 GV 74 en 13

(UNIT: mm)

Size A2

C2 D

A3 Gh Bh Weight (kg)

Br Er

#48 486

1053

361 NPT 1/4

205

335 420 847 112

1053 141

#55 566

1106

361 NPT 1/4

242

335 420 915 145

1106 141

1. "Br" & "Er" refers to reverse acting actuator, VDR 2. "Bd" & "Ed" refers to direct acting actuator, VDD

14 4 GV 74 en

Size # 30

(UNIT: mm)

Stroke A

ØC

E F

Weight (kg)

B2 D2 A B

40 145

590

Ø370

175

420 NPT 3/8 92 116

680 285

50 145

610

Ø370

185

420 NPT 3/8 97 122

700 305

70 145

650

Ø370

205

420 NPT 3/8 102 128

740 345

80 145

670

Ø370

215

420 NPT 3/8 107 134

760 365

100 145

710

Ø370

235

420 NPT 3/8 113 141

800 405

120 145

750

Ø370

255

420 NPT 3/8 119 147

840 445

Size # 40

(UNIT: mm)

Stroke A

ØC

E F

Weight (kg)

B2 D2 A B

40 145

625

Ø460

195

560 NPT 1/2 118 149

920 320

50 145

645

Ø460

205

560 NPT 1/2 123 156

940 340

70 145

685

Ø460

225

560 NPT 1/2 127 160

950 380

80 145

705

Ø460

235

560 NPT 1/2 132 166

970 400

100 145

745

Ø460

255

560 NPT 1/2 135 170

1010 440

120 145

785

Ø460

275

560 NPT 1/2 139 175

1030 480

150 145

845

Ø460

305

560 NPT 1/2 144 181

1090 540

160 145

865

Ø460

315

560 NPT 1/2 148 186

1110 560

170 145

885

Ø460

325

560 NPT 1/2 155 194

1130 580

180 145

905

Ø460

335

560 NPT 1/2 159 199

1150 600

Size # 50

(UNIT: mm)

Stroke A

ØC

E F

Weight (kg)

B2 D2 A B

40 145

625

Ø560

195

560 NPT 1/2 150 188

920 320

50 145

645

Ø560

205

560 NPT 1/2 156 195

940 340

70 145

685

Ø560

225

560 NPT 1/2 162 202

950 380

80 145

705

Ø560

235

560 NPT 1/2 168 210

970 400

100 145

745

Ø560

255

560 NPT 1/2 175 218

1010 440

120 145

785

Ø560

275

560 NPT 1/2 181 226

1030 480

150 145

845

Ø560

305

560 NPT 1/2 188 233

1090 540

160 145

865

Ø560

315

560 NPT 1/2 195 242

1110 560

170 145

885

Ø560

325

560 NPT 1/2 202 250

1130 580

180 145

905

Ø560

335

560 NPT 1/2 209 259

1150 600

4 GV 74 en 15

Size # 30

(UNIT: mm)

Stroke A

ØC

E F G

Weight (kg)

B2 D2 A B

40 145

910

Ø370

175

705 470 NPT 3/8 120 144

1020 285

50 145

920

Ø370

185

705 470 NPT 3/8 125 150

1040 305

70 145

940

Ø370

205

705 470 NPT 3/8 130 156

1080 345

80 145

950

Ø370

215

705 470 NPT 3/8 135 162

1100 365

100 145

970

Ø370

235

705 470 NPT 3/8 141 169

1140 405

120 145

990

Ø370

255

705 470 NPT 3/8 147 175

1180 445

Size # 40

(UNIT: mm)

Stroke A

ØC

E F G

Weight (kg)

B2 D2 A B

40 145

1080

Ø460

195

850 620 NPT 1/2 158 189

1210 320

50 145

1090

Ø460

205

850 620 NPT 1/2 163 196

1230 340

70 145

1110

Ø460

225

850 620 NPT 1/2 167 200

1270 380

80 145

1120

Ø460

235

850 620 NPT 1/2 172 206

1290 400

100 145

1140

Ø460

255

850 620 NPT 1/2 175 210

1330 440

120 145

1160

Ø460

275

850 620 NPT 1/2 179 215

1370 480

150 145

1190

Ø460

305

850 620 NPT 1/2 184 221

1430 540

160 145

1200

Ø460

315

850 620 NPT 1/2 188 226

1450 560

170 145

1210

Ø460

325

850 620 NPT 1/2 195 234

1470 580

180 145

1220

Ø460

335

850 620 NPT 1/2 199 239

1490 600

Size # 50

(UNIT: mm)

Stroke A

ØC

EF G

Weight (kg)

B2 D2 A B

40 145

1080

Ø560

195

850 620 NPT 1/2 190 228

1210 320

50 145

1090

Ø560

205

850 620 NPT 1/2 196 235

1230 340

70 145

1110

Ø560

225

850 620 NPT 1/2 202 242

1270 380

80 145

1120

Ø560

235

850 620 NPT 1/2 208 250

1290 400

100 145

1140

Ø560

255

850 620 NPT 1/2 215 258

1330 440

120 145

1160

Ø560

275

850 620 NPT 1/2 221 266

1370 480

150 145

1190

Ø560

305

850 620 NPT 1/2 228 273

1430 540

160 145

1200

Ø560

315

850 620 NPT 1/2 235 282

1450 560

170 145

1210

Ø560

325

850 620 NPT 1/2 242 290

1470 580

180 145

1220

Ø560

335

850 620 NPT 1/2 249 299

1490 600

Metso Automation Inc.

Europe, Vanha Porvoontie 229, P.O. Box 304, FI-01301 Vantaa, Finland. Tel. +358 20 483 150. Fax +358 20 483 151

North America, 44 Bowditch Drive, P.O. Box 8044, Shrewsbury, MA 01545, USA. Tel. +1 508 852 0200. Fax +1 508 852 8172

Asia Pacific, 20 Kallang Avenue, Lobby B, #06-00, PICO Creative Centre, Singapore 339411, Singapore. Tel. +65 6511 1011. Fax +65 6250 0830

China, 19/F, the Exchange Beijing, No. 118, Jianguo Lu Yi, Chaoyang Dist, 100022 Beijing, China. Tel. +86-10-6566-6600. Fax +86-10-6566-2575

Middle East, Roundabout 8, Unit AB-07, P.O. Box 17175, Jebel Ali Freezone, Dubai, United Arab Emirates. Tel. +971 4 883 6974. Fax +971 4 883 6836

www.metso.com/valves

South America, Av. Independéncia, 2500-Iporanga, 18087-101, Sorocaba-São Paulo, Brazil. Tel. +55 15 2102 9700. Fax +55 15 2102 9748

Metso Automation Inc.

South Korea, 127, Jungwonsaneom-ro, Judeok-eup, Chungju-si, Chungbuk-do, Korea. #380-881. Tel. +82 43 852 7708 Fax. +82 43 852 7818

16 4 GV 74 en

11 TYPE CODE

Globe 3-Way, Diverting / Mixing type, Series GW

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22.

GW 02 C W A J2 X P1 X BC S2 P1 X S F X S A X A L FC

1. VALVE SERIES

GW Globe 3-way, Diverting type

2. BODY SIZE

01 1

" / DN 25 1H 1-1/2" / DN 40

02 2

" / DN 50 03 3" / DN 80

04 4

" / DN 100 06 6" / DN 150

08 8

" / DN 200 10 10" / DN 250

YY Special

3. PRESSURE RATING

C ASME class 150 D ASME class 300

Optional Pressure Rating

F ASME class 600 Y Special

4. END CONNECTION

W Flanged RF, ASME B16.5

Optional End Connection

V Socket welding, ASME B16.11

Q Butt welding, ASME B16.25

Y Special

BONNET CONSTRUCTION

Bonnet type Actuator Connection

A Standard Standard actuator size

B Standard Applicable for VD_48/55 (3",4" only)

Optional Bonnet Construction

E Extension Standard actuator size

F Extension Applicable for VD_48/55 (3",4" only)

Y Special Special

6. BODY & BONNET MATERIAL

J2 A216 gr. WCB S6 A351 gr. CF8M

Optional Body & Bonnet Material

S4 A351 gr. CF8 S9 A351 gr. CF3

S1 A351 gr. CF3M YY Special

7. BEARINGS (TRUNNION / THRUST BEARING)

X Not applicable Y Special

PLUG MATERIAL

Material Description

P1 410 SS Standard for carbon steel body

T6 316 SS Standard for stainless steel body

YY Special Special materials

9. PLUG APPLICATION

X Not applicable

A Cobalt based alloy

Y Special

10.

STEM MATERIAL

Material Description

BC 630 SS + HCr Standard for carbon steel body

TC 316 SS + HCr Standard for stainless steel body

YY Special Special materials

11. SEAT TYPE

S2 Double metal seat

YY Special

12.

SEAT MATERIAL

Seat Description

P1 410 SS Standard for carbon steel body

T6 316 SS Standard for stainless steel body

YY Special Special materials

13. SEAT APPLICATION

X Not applicable

A Cobalt based alloy

Y Special

14. PACKING TYPE

S Standard packing

Optional Packing Type

L Live loaded packing

B Bellows seal

Y Special

15. PACKING MATERIAL

F Graphite (with mold and braided)

T PTFE V-Ring

Optional Packing Material

G PTFE + Carbon fiber

Y Special

16. SEALS MATERIAL

X Not applicable Y Special

17. GASKET MATERIAL

S S/W gasket type, 316 SS + Graphite for standard

Optional Gasket Material

H S/W gasket type, 316 SS + Graphite for high temp.

L S/W gasket type, 316 SS + PTFE

Y Special

18. STUD / NUT MATERIAL

A A193 gr. B7 / A194 gr. 2H

B A193 gr. B8 / A194 gr. 8

Y Special

19. OPTIONS

X Not Applicable

M Globe 3-Way, Mixing type

Y Special

20.

TRIM TYPE

21.

TRIM

CHARACTERISTIC

22. RATED Cv

Sign Sign Sign Description

Body Size

1" Srk. 1-1/2" Srk. 2" Srk. 3" Srk. 4" Srk. 6" Srk. 8" Srk. 10" Srk.

A Cylindrical plug type L Linear FC Full capacity 10 (15) 22 (20) 36 (30) 76 (40) 126 (50) 274 (60) 490 (70) 760 (70)

V V-port plug type Q Quick-Opening 1A Reduced trim 4 (15) 10 (20) 16 (30) 36 (40) 62 (50) 135 (60) 240 (70) 360 (70)

Y Special trim type Y Special YY Special Contact Metso Automation for Cv details

* Rated Cv is separeted depending on the trim type & trim characteristic. * Srk. & number in the bracket means the valve stroke.

Metso GW Series Installation Maintenance And Operating Instructions

Metso GW Series Installation Maintenance And Operating Instructions

Metso GW Series Installation Maintenance And Operating Instructions

Related papers

Other documents