Toro Z Master Professional 5000 Series Riding Mower, User manual

FormNo.3400-714RevB

ZMaster

®

Professional5000or

6000SeriesRidingMower

with52in,60in,or72inTURBOFORCE

®

Side

DischargeMower

ModelNo.74906—SerialNo.316000001andUp

ModelNo.74918—SerialNo.316000001andUp

ModelNo.74926—SerialNo.316000001andUp

ModelNo.74928—SerialNo.316000001andUp

ModelNo.74930—SerialNo.316000001andUp

ModelNo.78926—SerialNo.316000001andUp

ModelNo.78928—SerialNo.316000001andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3400-714*B

ThissparkignitionsystemcomplieswithCanadian

ICES-002

ItisaviolationofCaliforniaPublicResourceCode

Section4442or4443touseoroperatetheengineon

anyforest-covered,brush-covered,orgrass-covered

landunlesstheengineisequippedwithaspark

arrester,asdenedinSection4442,maintainedin

effectiveworkingorderortheengineisconstructed,

equipped,andmaintainedforthepreventionofre.

TheenclosedEngineOwner'sManualis

suppliedforinformationregardingtheUS

EnvironmentalProtectionAgency(EPA)and

theCaliforniaEmissionControlRegulationof

emissionsystems,maintenance,andwarranty.

Replacementsmaybeorderedthroughtheengine

manufacturer.

WARNING

CALIFORNIA

Proposition65Warning

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Introduction

Thisrotary-blade,ridinglawnmowerisintendedtobe

usedbyresidentialhomeownersorprofessional,hired

operators.Itisdesignedprimarilyforcuttinggrasson

well-maintainedlawnsonresidentialorcommercial

properties.Itisnotdesignedforcuttingbrushorfor

agriculturaluses.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

YoumaycontactT orodirectlyatwww.T oro.com

forproductsafetyandoperationtrainingmaterials,

accessoryinformation,helpndingadealer,orto

registeryourproduct.

Wheneveryouneedservice,genuineT oroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

g027332

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafety-alertsymbol

(Figure2),whichsignalsahazardthatmaycause

seriousinjuryordeathifyoudonotfollowthe

recommendedprecautions.

g000502

Figure2

1.Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

8111LyndaleAvenueSouth

Bloomington,MN55420

2

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Contents

Safety.......................................................................4

SafeOperatingPractices....................................4

SlopeIndicator...................................................7

SafetyandInstructionalDecals..........................8

ProductOverview...................................................14

Controls...........................................................14

Specications..................................................15

Operation................................................................16

AddingFuel......................................................16

CheckingtheEngine-OilLevel..........................18

BreakinginaNewMachine..............................18

UsingtheRolloverProtectionSystem

(ROPS).........................................................18

ThinkSafetyFirst..............................................19

OperatingtheParkingBrake.............................19

OperatingtheMowerBlade-ControlSwitch

(PTO)............................................................20

OperatingtheThrottle.......................................20

OperatingtheIgnitionSwitch............................20

UsingtheFuel-ShutoffValve.............................21

StartingandStoppingtheEngine......................21

TheSafety-InterlockSystem.............................22

DrivingForwardorBackward............................23

StoppingtheMachine.......................................24

AdjustingtheHeightofCut...............................24

AdjustingtheAnti-ScalpRollers........................25

AdjustingtheFlowBafeCamLocks................26

PositioningtheFlowBafe................................27

PositioningtheSeat..........................................27

UnlatchingtheSeat..........................................28

ChangingtheSeatSuspension.........................28

UsingtheDrive-Wheel-ReleaseValves............28

UsingtheSideDischarge.................................29

TransportingtheMachine.................................30

LoadingtheMachine........................................30

OperatingTips.................................................32

Maintenance...........................................................33

RecommendedMaintenanceSchedule(s)...........33

Lubrication..........................................................34

LubricatingtheMachine....................................34

GreasingtheMower.........................................34

LubricatetheCasterWheelHubs.....................36

EngineMaintenance...........................................37

ServicingtheAirCleaner..................................37

ServicingtheEngineOil....................................38

ServicingtheSparkPlugs.................................41

CheckingtheSparkArrester.............................43

FuelSystemMaintenance...................................43

ServicingtheElectronicFuelInjection

System..........................................................43

ReplacingtheLow-PressureFuel

Filter..............................................................43

ServicingtheHigh-PressureFuelFilter.............44

ServicingtheFuelT ank.....................................44

ElectricalSystemMaintenance...........................44

ServicingtheBattery.........................................44

ServicingtheFuses..........................................46

Jump-StartingtheMachine...............................46

DriveSystemMaintenance..................................48

CheckingtheSeatBelt.....................................48

CheckingtheRollover-Protection-System

(ROPS)Knobs..............................................48

AdjustingtheTracking......................................49

CheckingtheTirePressure...............................49

CheckingtheWheelLugNuts...........................50

CheckingtheWheelHubSlottedNut................50

AdjustingtheCasterPivotBearing....................50

UsingtheClutchShim......................................51

CoolingSystemMaintenance..............................53

CleaningtheEngineScreenandEngine-Oil

Cooler...........................................................53

CleaningtheEngineCoolingFinsand

Shrouds........................................................53

CheckandCleantheHydraulic-Unit

Shrouds........................................................53

BrakeMaintenance.............................................54

AdjustingtheParkingBrake..............................54

BeltMaintenance................................................55

InspectingtheBelts..........................................55

ReplacingtheMowerBelt.................................55

ReplacingtheHydraulicPumpDrive

Belt................................................................56

ControlsSystemMaintenance.............................57

AdjustingtheControl-HandlePosition..............57

AdjustingtheMotion-ControlLinkage...............58

AdjustingtheMotion-ControlDamper...............59

AdjustingtheMotion-ControlNeutral-Lock

Pivot..............................................................59

HydraulicSystemMaintenance...........................60

ServicingtheHydraulicSystem........................60

MowerDeckMaintenance....................................62

LevelingtheMowerDeck..................................62

ServicingtheCuttingBlades.............................64

RemovingtheMowerDeck...............................67

ReplacingtheGrassDeector..........................68

Cleaning..............................................................69

CleaningundertheMower................................69

DisposingofWaste...........................................69

Storage...................................................................69

CleaningandStorage.......................................69

Troubleshooting......................................................71

Schematics.............................................................74

3

Safety

Improperlyusingormaintainingthemachinecan

resultininjury.Toreducethepotentialforinjury,

complywiththesesafetyinstructionsandalways

payattentiontothesafetyalertsymbol,which

meansCaution,Warning,orDanger—personal

safetyinstruction.Failuretocomplywiththe

instructionmayresultinpersonalinjuryordeath.

Thisproductiscapableofamputatinghandsand

feetandthrowingobjects.Alwaysfollowallsafety

instructionstoavoidseriousinjuryordeath.

Thisproductisdesignedforcuttingandrecycling

grassor,whenequippedwithagrassbagger,for

catchingcutgrass.Anyuseforpurposesother

thanthesecouldprovedangeroustotheuserand

bystanders.

SafeOperatingPractices

ThefollowinginstructionsareadaptedfromANSI

B71.4-2012.

Training

•ReadtheOperator'sManualandothertraining

material.Iftheoperator(s)ormechanic(s)cannot

readorunderstandtheinformationitistheowner's

responsibilitytoexplainthismaterialtothem.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.

Theownerisresponsiblefortrainingtheusers.

•Neverletchildrenoruntrainedpeopleoperateor

servicetheequipment.Localregulationsmay

restricttheageoftheoperator.

•Theowner/usercanpreventandisresponsible

foraccidentsorinjuriesoccurringtopeopleor

damagetoproperty.

Preparation

•Evaluatetheterraintodeterminewhataccessories

andattachmentsareneededtoproperlyand

safelyperformthejob.Onlyuseaccessoriesand

attachmentsapprovedbythemanufacturer.

•Wearappropriateclothingincludingsubstantial

slip-resistantfootwear,safetyglasses,andhearing

protection.Tielonghairbackanddonotwear

jewelry.

•Inspecttheareawheretheequipmentistobe

usedandremoveallobjectssuchasrocks,toys,

andwirewhichcanbethrownbythemachine.

•Checkthatoperator'spresencecontrols,safety

switches,andshieldsareattachedandfunctioning

properly.Donotoperateunlesstheyare

functioningproperly.

Operation

•Lightningcancausesevereinjuryordeath.If

lightningisseenorthunderisheardinthearea,do

notoperatethemachine;seekshelter.

•Neverrunanengineinanenclosedarea.

•Onlyoperateingoodlight,keepingawayfrom

holesandhiddenhazards.

•Besurealldrivesareinneutralandparkingbrake

isengagedbeforestartingtheengine.Onlystart

theenginefromtheoperator'sposition.

•Besureofyourtractionwhileusingthismachine,

especiallywhenbackingup.Walk;donotrun.

Neveroperateonwetgrass.Reducedfooting

couldcauseslipping.

•Slowdownanduseextracareonhillsides.Be

suretotravelsidetosideonhillsides.Turf

conditionscanaffectthestabilityofthemachine.

Usecautionwhileoperatingneardrop-offs.

•Slowdownandusecautionwhenmakingturns

andwhenchangingdirectionsonslopes.

•Neverraisedeckwiththebladesrunning.

•NeveroperatewiththePTOshieldorotherguards

notsecurelyinplace.Besureallinterlocksare

attached,adjustedproperly,andfunctioning

properly.

•Neveroperatewiththedischargedeectorraised,

removedoraltered,unlessusingagrasscatcher.

•Donotchangetheenginegovernorsettingor

overspeedtheengine.

•Stoponlevelground,disengagedrives,engage

theparkingbrake(ifprovided),andshutoffthe

enginebeforeleavingtheoperator'spositionfor

anyreason,includingemptyingthecatchersor

uncloggingthechute.

•Stopequipmentandinspectbladesafterstriking

objectsorifanabnormalvibrationoccurs.Make

necessaryrepairsbeforeresumingoperations.

•Keephandsandfeetawayfromthecuttingunit.

•Lookbehindanddownbeforebackinguptobe

sureofaclearpath.

•Nevercarrypassengersonthemachine.

•Keeppetsandbystandersaway.

•Slowdownandusecautionwhenmakingturns

andcrossingroadsandsidewalks.Stopblades

ifnotmowing.

•Beawareofthemowerdischargedirectionand

donotpointitatanyone.

4

•Donotoperatethemowerundertheinuenceof

alcoholordrugs.

•Usecarewhenloadingorunloadingthemachine

intoorfromatrailerortruck.

•Usecarewhenapproachingblindcorners,shrubs,

trees,orotherobjectsthatmayobscurevision.

RolloverProtectionSystem

(ROPS)—UseandMaintenance

•TheROPSisanintegralandeffectivesafety

device.KeepafoldingROPSintheraised

andlockedpositionandusetheseatbeltwhen

operatingthemachine.

•LowerafoldingROPStemporarilyonlywhen

absolutelynecessary.Donotweartheseatbelt

whenfoldeddown.

•Beawarethereisnorolloverprotectionwhena

foldedROPSisinthedownposition.

•Becertainthattheseatbeltcanbereleased

quicklyintheeventofanemergency.

•Checktheareatobemowedandneverfolddown

afoldingROPSinareaswherethereareslopes,

dropoffsorwater.

•Checkcarefullyforoverheadclearances(i.e.

branches,doorways,electricalwires)before

drivingunderanyobjectsanddonotcontactthem.

•KeeptheROPSinsafeoperatingconditionby

periodicallythoroughlyinspectingfordamageand

keepingallmountingfastenerstight.

•ReplaceadamagedROPS.Donotrepairor

revise.

•DonotremovetheROPS.

•AnyalterationstoaROPSmustbeapprovedby

themanufacturer.

SafeHandlingofFuels

•Toavoidpersonalinjuryorpropertydamage,use

extremecareinhandlinggasoline.Gasolineis

extremelyammableandthevaporsareexplosive.

•Extinguishallcigarettes,cigars,pipes,andother

sourcesofignition.

•Useonlyanapprovedfuelcontainer.

•Neverremovefuelcaporaddfuelwiththeengine

running.

•Allowenginetocoolbeforerefueling.

•Neverrefuelthemachineindoors.

•Neverstorethemachineorfuelcontainerwhere

thereisanopename,spark,orpilotlightsuchas

onawaterheateroronotherappliances.

•Neverllcontainersinsideavehicleoronatruck

ortrailerbedwithaplasticliner.Alwaysplace

containersonthegroundawayfromyourvehicle

beforelling.

•Removeequipmentfromthetruckortrailerand

refuelitontheground.Ifthisisnotpossible,then

refuelsuchequipmentwithaportablecontainer,

ratherthanfromafueldispensernozzle.

•Keepthenozzleincontactwiththerimofthefuel

tankorcontaineropeningatalltimesuntilfueling

iscomplete.

•Donotuseanozzlelockopendevice.

•Iffuelisspilledonclothing,changeclothing

immediately.

•Neveroverllfueltank.Replacefuelcapand

tightensecurely.

MaintenanceandStorage

•Disengagedrives,settheparkingbrake,stop

theengineandremovethekeyordisconnect

thespark-plugwire.Waitforallmovementto

stopbeforeadjusting,cleaningorrepairingthe

machine.

•Cleangrassanddebrisfromthecuttingunit,the

drives,themufers,andtheenginetohelpprevent

res.Cleanupoilorfuelspillage.

•Lettheenginecoolbeforestoringanddonotstore

nearame.

•Shutoffthefuelwhilestoringortransporting.Do

notstorefuelnearamesordrainindoors.

•Parkthemachineonlevelground.Settheparking

brake.Neverallowuntrainedpersonneltoservice

themachine.

•Usejackstandstosupportcomponentswhen

required.

•Carefullyreleasepressurefromcomponentswith

storedenergy.

•Disconnectthebatteryorthespark-plugwire

beforemakinganyrepairs.Disconnectthe

negativeterminalrstandthepositivelast.

Connectthepositiverstandnegativelast.

•Usecarewhencheckingtheblades.Wrapthe

blade(s)orwearthickly-paddedgloves,anduse

cautionwhenservicingthem.Onlyreplaceblades.

Neverstraightenorweldthem.

•Keephandsandfeetawayfrommovingparts.If

possible,donotmakeadjustmentswiththeengine

running.

•Keepallpartsingoodworkingconditionandall

hardwaretightened.Replaceallwornordamaged

decals.

•Tobestprotectyourinvestmentandmaintain

optimalperformanceofyourToroequipment,count

onTorogenuineparts.Whenitcomestoreliability,

Torodeliversreplacementpartsdesignedtothe

5

exactengineeringspecicationsofourequipment.

Forpeaceofmind,insistonTorogenuineparts.

Hauling

•Usecarewhenloadingorunloadingthemachine

intoatrailerortruck.

•Usefullwidthrampsforloadingthemachineintoa

trailerortruck.

•Tiethemachinedownsecurelyusingstraps,

chains,cable,orropes.Bothfrontandrearstraps

shouldbedirecteddownandoutwardfromthe

machine.

6

SlopeIndicator

g011841

Figure3

Thispagemaybecopiedforpersonaluse.

1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslope

ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline

tomatchtherecommendedslope.

2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.

3.Exampleofhowtocompareslopewithfoldededge.

7

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedorlost.

decal58-6520

58-6520

1.Grease

decal93-7818

93-7818

1.Warning—readtheOperator'sManualforinstructionson

torquingthebladebolt/nutto115-149N-m(85-110ft-lb).

decal99-8936

99-8936

1.Machinespeed4.Neutral

2.Fast5.Reverse

3.Slow

decal106-2655

106-2655

1.Warning-donottouchorapproachmovingbelts;remove

theignitionkeyandreadtheinstructionsbeforeservicing

orperformingmaintenance.

decal106-5517

106-5517

1.Warning—donottouchthehotsurface.

8

decal107-3069

107-3069

1.Warning-thereisnorolloverprotectionwhentherollbaris

down.

2.Toavoidinjuryordeathfromarolloveraccident,keepthe

rollbarinthefullyraisedandlockedpositionandwear

theseatbelt.Lowertherollbaronlywhenabsolutely

necessary;donotweartheseatbeltwhentherollbaris

down.

3.ReadtheOperator’smanual;driveslowlyandcarefully.

decal110-2067

110-2067

decal110-2068

110-2068

1.ReadtheOperator'sManual.

decal112-9028

112-9028

1.Warning—stayawayfrommovingparts;keepallguardsin

place.

decal114-4466

114-4466

1.Main,25A

3.Charge,25A

2.PTO,10A

4.Auxiliary,15A

decal115-7445

115-7445

1.Greasepulleysandspindles

2.Maintenanceinterval—50hours

9

decal116-1716

116-1716

1.Fuel6.Hourmeter

2.Empty

7.PTO

3.Half

8.Parkingbrake

4.Full9.Neutral

5.Battery

10.Operator-presenceswitch

decal116-4858

116-4858

decal116-5988

116-5988

1.Parkingbrake—engaged2.Parking

brake—disengaged

decal116-8726

116-8726

1.ReadtheOperator’sManualforrecommendedhydrooil.

decal117-0346

117-0346

1.Fuelleakhazard—readtheOperator'sManual;donot

attempttoremovetherollbar;donotweld,drillormodify

therollbarinanyway.

decal117-3848

117-3848

1.Thrownobjecthazard—keepbystandersasafedistance

fromthemachine

2.Thrownobjecthazard,mower-donotoperatewithoutthe

deector,dischargecoverorgrasscollectionsystemin

place.

3.Cutting/dismembermentofhandorfoot—stayawayfrom

movingparts;keepallguardsandshieldsinplace.

10

decal117-3864

117-3864

1.ReadtheOperator’s

Manual.

2.Filltobottomofllerneck;

warning—donotoverll

thetank.

decal120-5899

120–5899

1.PTO(PowerTake-off)3.Continuousvariable

setting

2.Slow

4.Fast

decal121-7586

121–7586

1.Fast

3.Slow

2.Variablespeedcontrol

4.Powertake-off(PTO)

decal126-2055

126-2055

1.Wheellugnuttorque129N∙m(95ft-lb)(4x)

2.Wheelhubnuttorque319N∙m(235ft-lb)

3.ReadandunderstandtheOperator’sManualbefore

performinganymaintenance,checktorqueafterrst100

hoursthenevery500hoursthereafter.

decal126-4398

126-4398

1.ReadtheOperator’s

manual

3.Unlock

2.Lock

11

decal127-0326

127-0326

1.ReadtheOperator's

Manual.

3.Removethekeyfrom

theignitionandreadthe

Operator'sManualbefore

performingmaintenance

orservicingthemachine.

2.Height-of-cut

decalbatterysymbols

BatterySymbols

Someorallofthesesymbolsareonyourbattery

1.Explosionhazard

6.Keepbystandersasafe

distancefromthebattery.

2.Nore,opename,or

smoking

7.Weareyeprotection;

explosivegasescan

causeblindnessandother

injuries

3.Causticliquid/chemical

burnhazard

8.Batteryacidcancause

blindnessorsevereburns.

4.Weareyeprotection9.Flusheyesimmediately

withwaterandgetmedical

helpfast.

5.ReadtheOperator's

Manual.

10.Containslead;donot

discard.

decaloemmarkt

Manufacturer'sMark

1.Indicatesthebladeisidentiedasapartfromtheoriginal

machinemanufacturer.

decal125-9383

125–9383

1.Checkhydraulicoilevery50operatinghours.3.Checkthetirepressureevery50operatinghours.

2.ReadtheOperator’sManualforinformationonlubricating

themachine.

4.ReadtheOperator’sManualbeforeservicingorperforming

maintenance.

12

decal132-0871

132-0871

Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum

recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperator’sManualas

wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineinthoseconditions

onthatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.Ifpossible,keepthe

cuttingunitsloweredtothegroundwhileoperatingthemachineonslopes.Raisingthecuttingunitswhileoperatingonslopescan

causethemachinetobecomeunstable.

1.Warning—readtheOperator’sManual;donotoperatethis

machineunlessyouaretrained;wearhearingprotection.

4.Ramphazard—whenloadingontoatrailer,donotusedual

ramps;onlyuseasingularrampwideenoughforthemachine

andthathasaninclinelessthan15°;backuptheramp(in

reverse)anddriveforwardofftheramp.

2.Cutting,dismembering,andentanglementhazard—keep

handsawayfrommovingparts;keepallguardsandshieldsin

place.

5.Bodilyharmhazard—donotcarrypassengers;lookbehind

youwhenmowinginreverse.

3.Thrownobjecthazard—keepbystandersaway.6.Tippinghazardonslopes—donotuseonslopesnearopen

water;donotuseonslopesgreaterthan15°.

13

ProductOverview

g027333

Figure4

1.Height-of-cutdecklift

pedal

6.Rollbar

2.Transportlock

7.Seatbelt

3.Parking-brakelever8.Fuelcap

4.Controls

9.Mowerdeck

5.Motion-controllevers

10.Casterwheel

Controls

Becomefamiliarwithallthecontrolsbeforeyoustart

theengineandoperatethemachine(Figure4and

Figure5).

g013112

Figure5

1.PTOSwitch

4.Hour

meter/Safety-interlock

display/Fuelgauge

2.Throttlecontrol5.Ignitionswitch

3.Malfunctionindicatorlight

(MIL)

6.Fuses

FuelGauge

Thefuelgaugeislocatedwiththehourmeter,andthe

barslightupwhentheignitionswitchison(Figure6).

Theindicatorlightappearswhenthefuellevelis

low—approximately3.8L(1USgallon)remainingin

thefueltank.

g008950

Figure6

1.Fuelgauge(bars)4.Safety-interlocksymbols

2.Batterylight

5.Low-fuelindicatorlight

3.Hourmeter

HourMeter

Thehourmeterrecordsthenumberofhoursthe

enginehasoperated.Itoperateswhentheengine

isrunning.Usethesetimesforschedulingregular

maintenance(Figure6).

Safety-InterlockIndicators

Therearesymbolsonthehourmeterwhichindicate

withablacktrianglethattheinterlockcomponentisin

thecorrectposition(Figure6).

BatteryIndicatorLight

WhentheignitionkeyisinitiallyturnedtotheRun

positionforafewseconds,thebatteryvoltagewillbe

displayedintheareawherethehoursarenormally

displayed.

Thebatterylightturnsonwhentheignitionisturned

onandwhenthechargeisbelowthecorrectoperating

level(Figure6).

ThrottleControl

ThethrottlecontrolisvariablebetweenFastand

Slow.

14

Blade-ControlSwitch(PTO)

Theblade-controlswitch(PTO)isusedtoengage

theelectricclutchanddrivethemowerblades.Pull

theswitchuptoengagethebladesandrelease.T o

disengagetheblades,pushtheblade-controlswitch

(PTO)downormoveamotion-controlleverintothe

neutrallockposition.

IgnitionSwitch

Thisswitchisusedtostartthemowerengineandhas

3positions:START,RUNandOFF.

Motion-ControlLevers

Themotion-controlleversareusedtodrivethe

machineforward,reverse,andturneitherdirection.

Neutral-LockPosition

Usetheneutral-lockpositionwiththesafety-interlock

systemtoengageandtodetermineNEUTRALposition.

Fuel-ShutoffValve

Closethefuel-shutoffvalve(undertheseat)when

transportingorstoringthemower.

ElectronicControlUnit

MalfunctionIndicatorLight

Theelectroniccontrolunit(ECU)continuously

monitorstheoperationoftheEFIsystem.

Ifthesystemdetectsaproblemorfault,the

malfunctionindicatorlight(MIL)illuminates.

TheMIListheredlightlocatedintherightconsole

panel.

IftheMILilluminates,performtheinitial

troubleshootingchecks;refertotheMILsectionin

Troubleshooting(page71).

Ifthesechecksdonotcorrecttheproblem,further

diagnosisandservicingbyanAuthorizedService

Dealerisnecessary.

Attachments/Accessories

AselectionofT oroapprovedattachmentsand

accessoriesisavailableforusewiththemachineto

enhanceandexpanditscapabilities.Contactyour

AuthorizedServiceDealerorDistributororgoto

www.T oro.comforalistofallapprovedattachments

andaccessories.

Specications

Note:Specicationsanddesignaresubjectto

changewithoutnotice.

Width:

52-inchDeck60-inchDeck72-inchDeck

WithoutDeck

116cm(46

inches)

134.6cm

(53.0inches)

150.1cm

(59.1inches)

DeectorUp146cm(58

inches)

156.8cm

(61.7inches)

187cm(73.6

inches)

Deector

Down

172cm(68

inches)

192.2cm

(75.7inches)

222.4cm

(87.6inches)

Length:

52-inchDeck60-inchDeck72-inchDeck

RollBar—Up

201cm(79

inches)

211.1cm

(83.1inches)

218.7cm

(86.1inches)

Roll

Bar—Down

206cm(81

inches)

215.4cm

(84.8inches)

223.0cm

(87.8inches)

Height:

RollBar—UpRollBar—Down

179.1cm(70.5inches)118.9cm(46.8inches)

Weight:

ModelWeight

74906

533kg(1,174lb)

74926,78926,and74930

569kg(1,255lb)

74918,74928,and78928

612kg(1,350lb)

15

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

AddingFuel

•Forbestresults,useonlyclean,fresh(lessthan

30daysold),unleadedgasolinewithanoctane

ratingof87orhigher((R+M)/2ratingmethod).

•Ethanol:Gasolinewithupto10%ethanol

(gasohol)or15%MTBE(methyltertiarybutyl

ether)byvolumeisacceptable.Ethanoland

MTBEarenotthesame.Gasolinewith15%

ethanol(E15)byvolumeisnotapprovedforuse.

Neverusegasolinethatcontainsmorethan10%

ethanolbyvolume,suchasE15(contains15%

ethanol),E20(contains20%ethanol),orE85

(containsupto85%ethanol).Usingunapproved

gasolinemaycauseperformanceproblemsand/or

enginedamagewhichmaynotbecoveredunder

warranty.

•Donotusegasolinecontainingmethanol.

•Donotstorefueleitherinthefueltankorfuel

containersoverthewinterunlessafuelstabilizer

isused.

•Donotaddoiltogasoline.

DANGER

Incertainconditions,gasolineisextremely

ammableandhighlyexplosive.Areor

explosionfromgasolinecanburnyouand

othersandcandamageproperty.

•Fillthefueltankoutdoors,inanopenarea,

whentheengineiscold.Wipeupany

gasolinethatspills.

•Neverllthefueltankinsideanenclosed

trailer.

•Donotllthefueltankcompletelyfull.Add

gasolinetothefueltankuntilthelevelis6

to13mm(1/4to1/2inch)belowthebottom

ofthellerneck.Thisemptyspaceinthe

tankallowsgasolinetoexpand.

•Neversmokewhenhandlinggasoline,and

stayawayfromanopenameorwhere

gasolinefumesmaybeignitedbyaspark.

•Storegasolineinanapprovedcontainer

andkeepitoutofthereachofchildren.

Neverbuymorethana30-daysupplyof

gasoline.

•Donotoperatewithouttheentireexhaust

systeminplaceandinproperworking

condition.

DANGER

Incertainconditionsduringfueling,static

electricitycancauseasparkwhichcanignite

thegasolinevapors.Areorexplosionfrom

gasolinecanburnyouandothersandcan

damageproperty.

•Alwaysplacegasolinecontainersonthe

groundawayfromyourvehiclebefore

lling.

•Donotllgasolinecontainersinsidea

vehicleoronatruckortrailerbed,because

interiorcarpetsorplastictruck-bedliners

mayinsulatethecontainerandslowthe

lossofanystaticcharge.

•Whenpractical,removegas-powered

equipmentfromthetruckortrailerand

fueltheequipmentwiththewheelsonthe

ground.

Ifthisisnotpossible,thenfuelsuch

equipmentonatruckortrailerfroma

portablecontainer,ratherthanfroma

gasoline-dispensernozzle.

•Ifagasolinedispensermustbeused,keep

thenozzleincontactwiththerimofthe

fueltankorcontaineropeningatalltimes

untilfuelingiscomplete.

WARNING

Gasolineisharmfulorfatalifswallowed.

Long-termexposuretovaporscancause

seriousinjuryandillness.

•Avoidprolongedbreathingofvapors.

•Keepfaceawayfromnozzleandgastank

orconditionerbottleopening.

•Avoidcontactwithskin;washoffspills

withsoapandwater.

UsingFuelStabilizer/Conditioner

Useafuelstabilizer/conditionerinthemachineto

keepthefuelfreshduringstorageof90daysorless.

Ifyouarestoringthemachineforlonger,drainthefuel

tank;refertoServicingtheFuelTank(page44).

Important:Donotusefueladditivescontaining

methanolorethanol.

Addthecorrectamountoffuelstabilizer/conditionerto

thefuel,andfollowthedirectionsofthemanufacturer.

Note:Fuelstabilizer/conditionerismosteffective

whenmixedwithfreshgasoline.Tominimizethe

16

chanceofvarnishdepositsinthefuelsystem,usefuel

stabilizeratalltimes.

FillingtheFuelTank

1.Parkthemachineonlevelground.

2.Shuttheengineoffandsettheparkingbrake.

3.Cleanaroundthefuel-tankcapandremoveit.

Addregularunleadedgasolinetothefueltank

untilthelevelis6to13mm(1/4to1/2inch)

belowthebottomofthellerneck.Thisspacein

thetankallowsthegasolinetoexpand.Donot

llthefueltankcompletelyfull;referto(Figure

7).

g009189

g027726

Figure7

17

CheckingtheEngine-Oil

Level

Beforeyoustarttheengineandusethemachine,

checktheoillevelintheenginecrankcase;referto

CheckingtheEngine-OilLevel(page38).

BreakinginaNewMachine

Newenginestaketimetodevelopfullpower.Mower

decksanddrivesystemshavehigherfrictionwhen

new,placingadditionalloadontheengine.Allow

40to50hoursofbreak-intimefornewmachinesto

developfullpowerandbestperformance.

UsingtheRollover

ProtectionSystem(ROPS)

WARNING

Toavoidinjuryordeathfromrollover:keep

therollbarinthefullyraisedlockedposition

andusetheseatbelt.

Ensurethattherearpartoftheseatissecured

withtheseatlatch.

WARNING

Thereisnorolloverprotectionwhentheroll

barisinthedownposition.

•Lowertherollbaronlywhenabsolutely

necessary.

•Donotweartheseatbeltwhentherollbar

isinthedownposition.

•Driveslowlyandcarefully.

•Raisetherollbarassoonasclearance

permits.

•Checkcarefullyforoverheadclearances

(i.e.,branches,doorways,electricalwires)

beforedrivingunderanyobjects,anddo

notcontactthem.

Important:Lowertherollbaronlywhen

absolutelynecessary.

1.Tolowertherollbar,applyforwardpressureto

theupperpartoftherollbar.

2.Pullbothknobsoutandrotatethem90°sothat

theyarenotengaged(Figure8).

3.Lowertherollbartothedownposition(Figure

8).

g008943

Figure8

1.ROPSknob

3.Rollbarintheupright

position

2.PullROPSknoboutand

rotate90degrees

4.Rollbarinthefolded

position

4.Toraisetherollbar,raisetherollbartothe

operateposition,rotatetheknobssothatthey

movepartiallyintothegrooves(Figure8).

5.Raisetherollbartothefulluprightpositionwhile

pushingontheupperrollbarandthepinswill

snapintopositionwhentheholesalignwiththe

pins(Figure8).Pushontherollbarandensure

thatbothpinsareengaged.

Important:Alwaysusetheseatbeltwiththe

rollbarinthefullyraisedposition.

18

ThinkSafetyFirst

Pleasereadallsafetyinstructionsandsymbolsinthe

safetysection.Knowingthisinformationcouldhelp

youorbystandersavoidinjury.

DANGER

Operatingthemachineonwetgrassorsteep

slopescancauseslidingandlossofcontrol.

•Donotoperateonslopesgreaterthan15

degrees.

•Reducespeedanduseextremecautionon

slopes.

•Donotoperatethemachinenearwater.

DANGER

Wheelsdroppingoveredgescancause

rollovers,whichmayresultinseriousinjury,

death,ordrowning.

Donotoperatethemachineneardrop-offs.

DANGER

Operatingthemachinewhiletherollbaris

downmayleadtoseriousinjuryordeathin

theeventofarollover.

Alwayskeeptherollbarinthefullyraisedand

lockedpositionandusetheseatbelt.

g000963

Figure9

1.SafeZone—usethe

ZMasterhereonslopes

lessthan15degreesor

atareas.

3.Water

2.DangerZone—usea

walk-behindmowerand/or

ahandtrimmeronslopes

greaterthan15degrees,

neardrop-offsandwater.

CAUTION

Thismachineproducessoundlevelsin

excessof85dBAattheoperator’searand

cancausehearinglossthroughextended

periodsofexposure.

Wearhearingprotectionwhenoperatingthis

machine.

Theuseofprotectiveequipmentforeyes,ears,

hands,feet,andheadisrecommended.

g009027

Figure10

1.Wearsafetyglasses

2.Wearhearingprotection

OperatingtheParking

Brake

Alwayssettheparkingbrakewhenyoustopthe

machineorleaveitunattended.

19

SettingtheParkingBrake

WARNING

Theparkingbrakemaynotholdamachine

parkedonaslopeandcouldcausepersonal

injuryorpropertydamage.

Donotparkthemachineonslopesunlessthe

wheelsarechockedorblocked.

g027334

Figure11

ReleasingtheParkingBrake

g027335

Figure12

OperatingtheMower

Blade-ControlSwitch(PTO)

Theblade-controlswitch(PTO)startsandstopsthe

mowerbladesandanypoweredattachments.

EngagingtheBlade-Control

Switch(PTO)

Note:Engagingtheblade-controlswitch(PTO)with

thethrottlepositionathalforlesswillcauseexcessive

weartothedrivebelts.

g008945

Figure13

DisengagingtheBlade-Control

Switch(PTO)

g009174

Figure14

OperatingtheThrottle

YoucanmovethethrottlecontrolbetweenFASTand

SLOWpositions(Figure15).

AlwaysusetheFASTpositionwhenturningonthe

mowerdeckwiththeblade-controlswitch(PTO).

g008946

Figure15

OperatingtheIgnition

Switch

1.TurntheignitionkeytotheSTARTposition

(Figure16).

Note:Whentheenginestarts,releasethekey.

Important:Donotengagethestarterfor

morethan5secondsatatime.Iftheengine

failstostart,wait15secondsbetween

20

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