Toro Z Master Commercial 3000 Series Riding Mower, User manual

FormNo.3400-682RevC

ZMaster

®

Commercial3000

SeriesRidingMower

with52inTURBOFORCE

®

SideDischarge

Mower

ModelNo.74994—SerialNo.316000001andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3400-682*C

ThissparkignitionsystemcomplieswithCanadian

ICES-002

ItisaviolationofCaliforniaPublicResourceCode

Section4442or4443touseoroperatetheengineon

anyforest-covered,brush-covered,orgrass-covered

landunlesstheengineisequippedwithaspark

arrester,asdenedinSection4442,maintainedin

effectiveworkingorderortheengineisconstructed,

equipped,andmaintainedforthepreventionofre.

WARNING

Removingstandardoriginalequipmentparts

andaccessoriesmayalterthewarranty,

traction,andsafetyofthemachine.Failureto

useoriginalToropartscouldcauseserious

injuryordeath.Makingunauthorizedchanges

totheengine,fuelorventingsystem,may

violateEPAandCARBregulations.

Replaceallpartsincluding,butnotlimited

to,tires,belts,blades,andfuelsystem

componentswithoriginalToroparts.

TheenclosedEngineOwner'sManualis

suppliedforinformationregardingtheUS

EnvironmentalProtectionAgency(EPA)and

theCaliforniaEmissionControlRegulationof

emissionsystems,maintenance,andwarranty.

Replacementsmaybeorderedthroughtheengine

manufacturer.

WARNING

CALIFORNIA

Proposition65Warning

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Introduction

Thisrotary-blade,ridinglawnmowerisintendedtobe

usedbyresidentialhomeownersorprofessional,hired

operators.Itisdesignedprimarilyforcuttinggrasson

well-maintainedlawnsonresidentialorcommercial

properties.Itisnotdesignedforcuttingbrushorfor

agriculturaluses.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

YoumaycontactT orodirectlyatwww.Toro.com

forproductsafetyandoperationtrainingmaterials,

accessoryinformation,helpndingadealer,orto

registeryourproduct.

Wheneveryouneedservice,genuineT oroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

g029954

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafety-alertsymbol

(Figure2),whichsignalsahazardthatmaycause

seriousinjuryordeathifyoudonotfollowthe

recommendedprecautions.

g000502

Figure2

1.Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

8111LyndaleAvenueSouth

Bloomington,MN55420

2

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Contents

Safety.......................................................................4

SafeOperatingPractices....................................4

ToroMowerSafety..............................................6

SlopeIndicator...................................................7

SafetyandInstructionalDecals..........................8

ProductOverview...................................................15

Controls...........................................................15

Specications..................................................16

Operation................................................................17

AddingFuel......................................................17

CheckingtheEngine-OilLevel..........................18

BreakinginaNewMachine..............................18

UsingtheRollover-ProtectionSystem

(ROPS).........................................................19

EnteringtheUserPosition................................20

ThinkSafetyFirst..............................................20

OperatingtheParkingBrake.............................21

OperatingtheMowerBlade-ControlSwitch

(PTO)............................................................21

OperatingtheThrottle.......................................21

OperatingtheIgnitionSwitch............................22

UsingtheFuel-ShutoffValve.............................23

StartingandShuttingOfftheEngine.................24

UsingtheSafety-InterlockSystem....................25

DrivingForwardorBackward............................26

ShuttingOfftheMachine..................................27

AdjustingtheHeightofCut...............................27

AdjustingtheAnti-ScalpRollers........................30

AdjustingtheFlow-Bafe-CamLocks...............31

PositioningtheFlowBafe................................32

PositioningtheSeat..........................................32

UnlatchingtheSeat..........................................33

AdjustingtheMyRide™Suspension

System..........................................................33

UsingtheDrive-WheelReleaseValves.............34

UsingtheSideDischarge.................................35

TransportingtheMachine.................................36

LoadingtheMachine........................................36

OperatingTips.................................................38

Maintenance...........................................................39

RecommendedMaintenanceSchedule(s)...........39

Lubrication..........................................................40

AddingLightOilorSprayLubrication................40

GreasingtheMower.........................................40

LubricatingtheCaster-WheelHubs..................41

EngineMaintenance...........................................42

ServicingtheAirCleaner..................................42

ServicingtheEngineOil....................................43

ServicingtheSparkPlug...................................46

CheckingtheSparkArrester(if

equipped)......................................................48

FuelSystemMaintenance...................................48

ReplacingtheFuelFilter...................................48

ServicingtheFuelT ank.....................................49

ElectricalSystemMaintenance...........................49

ServicingtheBattery.........................................49

ServicingtheFuses..........................................50

DriveSystemMaintenance..................................51

CheckingtheSeatBelt.....................................51

CheckingtheRollover-Protection-System

(ROPS)Knobs..............................................51

AdjustingtheTracking......................................52

CheckingtheTirePressure...............................52

CheckingtheWheelLugNuts...........................53

CheckingtheWheelHubSlottedNut................53

AdjustingtheCaster-PivotBearing...................53

UsingtheClutchShim......................................53

CoolingSystemMaintenance..............................55

CleaningtheEngineScreenandEngine-Oil

Cooler...........................................................55

CleaningtheEngine-CoolingFinsand

Shrouds........................................................55

CleaningtheHydraulicUnits.............................56

BrakeMaintenance.............................................57

AdjustingtheParkingBrake..............................57

BeltMaintenance................................................58

InspectingtheBelts..........................................58

ReplacingtheMowerBelt.................................58

ReplacingtheHydraulic-Pump-Drive

Belt................................................................59

ControlsSystemMaintenance.............................60

AdjustingtheControl-HandlePosition..............60

AdjustingtheMotion-ControlLinkage...............60

AdjustingtheMotion-ControlDamper...............61

AdjustingtheMotion-ControlNeutral-Lock

Pivot..............................................................61

HydraulicSystemMaintenance...........................62

ServicingtheHydraulicSystem........................62

MowerDeckMaintenance....................................64

LevelingtheMowerDeck..................................64

ServicingtheCuttingBlades.............................66

RemovingtheMowerDeck...............................68

ReplacingtheGrassDeector..........................69

Cleaning..............................................................70

CleaningundertheMower................................70

CleaningtheSuspensionSystem.....................70

DisposingofWaste...........................................70

Storage...................................................................71

CleaningandStorage.......................................71

Troubleshooting......................................................72

Schematics.............................................................74

3

Safety

Improperuseormaintenancecanresultininjury.

Toreducethepotentialforinjury,complywiththese

safetyinstructionsandalwayspayattentiontothe

safety-alertsymbol,whichmeansCaution,Warning,

orDanger—personalsafetyinstruction.Failureto

complywiththeinstructionmayresultinpersonal

injuryordeath.

Thisproductiscapableofamputatinghandsand

feetandthrowingobjects.Alwaysfollowallsafety

instructionstoavoidseriousinjuryordeath.

Thisproductisdesignedforcuttingandrecycling

grassor,whenequippedwithagrassbagger,for

catchingcutgrass.Anyuseforpurposesotherthan

thesecouldprovedangeroustouserandbystanders.

SafeOperatingPractices

ThefollowinginstructionsareadaptedfromANSI

standardB71.4-2012.

Training

•ReadtheOperator'sManualandothertraining

material.

•Iftheoperator(s)ormechanic(s)cannotreadthe

manuallanguage,itistheowner'sresponsibilityto

explainthismaterialtothem.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.

Theownerisresponsiblefortrainingtheusers.

•Neverletchildrenoruntrainedpeopleoperateor

servicetheequipment.Localregulationsmay

restricttheageoftheoperator.

•Theowner/usercanpreventandisresponsible

foraccidentsorinjuriesoccurringtopeople,or

damagetoproperty.

Preparation

•Evaluatetheterraintodeterminewhataccessories

andattachmentsareneededtoproperlyand

safelyperformthejob.Onlyuseaccessoriesand

attachmentsapprovedbythemanufacturer.

•Wearappropriateclothingincluding:substantial

slip-resistantfootwear,safetyglasses,andhearing

protection.Tiebacklonghairanddonotwear

jewelry.

•Inspecttheareawheretheequipmentisused,

andremoveallobjectsthatcanbethrownbythe

machine.

•Checkthatoperator'spresencecontrols,safety

switches,andshieldsareattachedandfunctioning

properly.Donotoperatethemachineunlessthey

arefunctioningproperly.

Operation

•Lightningcancausesevereinjuryordeath.If

lightningisseenorthunderisheardinthearea,do

notoperatethemachine;seekshelter.

•Donotrunanengineinanenclosedarea.

•Operateonlyinwell-litareas,keepingawayfrom

holesandhiddenhazards.

•Ensurethatalldrivesareinneutralandthatthe

parkingbrakeisengagedbeforestartingengine.

Starttheengineonlyfromtheoperator’sposition.

•Makesurethatyouhavegoodfootingwhile

usingthismachine,especiallywhenbackingup.

Reducedfootingcouldcauseslipping.

•Slowdownanduseextracareonhillsides.Be

suretotravelsidetosideonhillsides.Turf

conditionscanaffectthestabilityofthemachine.

Usecautionwhileoperatingneardrop-offs.

•Slowdownandusecautionwhenmakingturns

andwhenchangingdirectionsonslopes.

•Donotraisethemowerdeckwiththeblades

running.

•DonotoperatethemachinewithoutthePTO

shieldorotherguardssecurelyinplace.Besure

thatallinterlocksareattached,adjustedproperly,

andfunctioningproperly.

•Donotoperatewiththedischargedeectorraised,

removedoraltered,unlessyouareusingagrass

catcher.

•Donotchangetheenginegovernorsettingor

overspeedtheengine.

•Stopthemachineonlevelground,disengage

drives,engagetheparkingbrake(ifprovided),

shutofftheenginebeforeleavingtheoperator's

positionforanyreason,includingemptyingthe

catchersoruncloggingthechute.

•Stopthemachineandinspectthebladesafter

strikingobjectsorifanabnormalvibrationoccurs.

4

Makethenecessaryrepairsbeforeresuming

operation.

•Keepyourhandsandfeetawayfromthecutting

unit.

•Lookbehindanddownbeforebackingupto

ensureaclearpath.

•Keeppetsandbystandersawayfromanoperating

machine.

•Slowdownandusecautionwhenmakingturns

andcrossingroadsandsidewalks.Stopthe

bladesifyouarenotmowing.

•Beawareofthemower-dischargedirectionand

donotpointitatanyone.

•Donotoperatethemowerwhileill,tired,orunder

theinuenceofalcoholordrugs.

•Usecarewhenloadingorunloadingthemachine

intoorfromatrailerortruck.

•Usecarewhenapproachingblindcorners,shrubs,

trees,orotherobjectsthatmayobscurevision.

SafeHandlingofFuels

•Toavoidpersonalinjuryorpropertydamage,use

extremecareinhandlinggasoline.Gasolineis

extremelyammableandthevaporsareexplosive.

•Extinguishallcigarettes,cigars,pipes,andother

sourcesofignition.

•Useonlyanapprovedfuelcontainer.

•Donotremovethefuelcaporaddfuelwiththe

enginerunning.

•Allowtheenginetocoolbeforefueling.

•Donotfuelthemachineindoors.

•Donotstorethemachineorfuelcontainerwhere

thereisanopename,spark,orpilotlight,such

asonawaterheateroronotherappliances.

•Donotllcontainersinsideavehicle,onatruck,

oronatrailerbedwithaplasticliner.Alwaysplace

containersonthegroundawayfromyourvehicle

beforelling.

•Removeequipmentfromthetruckortrailerand

fuelitontheground.Ifthisisnotpossible,

thenaddfuelwithsuchequipmentasaportable

containerratherthanfromafuel-dispensernozzle.

•Keepthenozzleincontactwiththerimofthefuel

tankorcontaineropeningatalltimesuntilfueling

iscomplete.

•Donotuseanozzlelock-opendevice.

•Ifyouspillfuelonclothing,changeyourclothing

immediately.

•Donotoverllthefueltank.Replacethefuelcap

andtightenitsecurely.

MaintenanceandStorage

•Disengagedrives,settheparkingbrake,shutoff

theengine,andremovethekeyordisconnect

spark-plugwire.Waitforallmovementtostop

beforeadjusting,cleaning,orrepairingthe

machine.

•Parkthemachineonalevelsurface.

•Cleangrassanddebrisfromthecuttingunit,

drives,mufers,andenginetohelppreventres.

•Cleanupoilorfuelspills.

•Lettheenginecoolbeforestoringthemachine.

•Donotstorefuelnearamesordrainfuelindoors.

•Donotallowuntrainedpersonneltoservicethe

machine.

•Usejackstandstosupportcomponentswhen

required.

•Carefullyreleasepressurefromcomponentswith

storedenergy.

•Disconnectthebatteryorremovethespark-plug

wirebeforemakinganyrepairs.Disconnectthe

negativeterminalrstandthepositiveterminal

last.Connectthepositiveterminalrstand

negativelast.

•Usecarewhencheckingtheblades.Wrapthe

blade(s)orwearthicklypaddedgloves,anduse

cautionwhenservicingthem.Onlyreplaceblades;

donotstraightenorweldthem.

•Keephandsandfeetawayfrommovingparts.If

possible,donotmakeadjustmentswiththeengine

running.

•Keepallpartsingoodworkingconditionandall

hardwaretightened.Replaceallwornordamaged

decals.

Hauling

•Usecarewhenloadingorunloadingthemachine

intoatraileroratruck.

•Useafull-widthrampforloadingmachineintoa

traileroratruck.

•Tiethemachinedownsecurelyusingstraps,

chains,cable,orropes.Bothfrontandrearstraps

shouldbedirecteddownandoutwardfromthe

machine.

5

ToroMowerSafety

Thefollowinglistcontainssafetyinformationspecic

toT oroproductsandothersafetyinformationthatyou

mustknow.

Thisproductiscapableofamputatinghandsand

feet,andofthrowingobjects.Alwaysfollowallsafety

instructionstoavoidseriousinjuryordeath.

Thisproductisdesignedforcuttingandrecycling

grass,or,whenequippedwithagrassbagger,for

catchingcutgrass.Anyuseforpurposesother

thanthesecouldprovedangeroustotheuserand

bystanders.

UsingtheRollover-Protection

System(ROPS)

•TheROPSisanintegralandeffectivesafety

device.KeeptheROPSintheraisedandlocked

positionandusetheseatbeltwhenoperatingthe

machine.

•LowertheROPStemporarilyonlywhenabsolutely

necessary.Donotweartheseatbeltwhenthe

ROPSisfoldeddown.

•Beawarethereisnorolloverprotectionwhenthe

ROPSisinthedownposition.

•Becertainthattheseatbeltcanbereleased

quicklyintheeventofanemergency.

•Checktheareatobemowedandneverfold

downtheROPSinareaswherethereareslopes,

drop-offs,orwater.

•Checkcarefullyforoverheadclearances(i.e.

branches,doorways,electricalwires)before

drivingunderanyobjectsanddonotcontactthem.

•KeeptheROPSinsafeoperatingconditionby

periodicallythoroughlyinspectingfordamageand

keepingallmountingfastenerstight.

•ReplaceadamagedROPS.Donotrepairor

revise.

•DonotremovetheROPS.

•AnyalterationstoaROPSmustbeapprovedby

themanufacturer.

•Donotmowslopesgreaterthan15degrees.

Service

•Donotstorethemachineorafuelcontainerinside

wherethereisanopename,suchasneara

waterheaterorfurnace.

•Keepthenutsandboltstight,especiallythe

blade-attachmentbolts.

•Neverinterferewiththeintendedfunctionofa

safetydeviceorreducetheprotectionprovided

byasafetydevice.Checktheirproperoperation

regularly.

•Tobestprotectyourinvestmentandmaintain

optimalperformanceofyourToroequipment,count

onTorogenuineparts.Whenitcomestoreliability,

Torodeliversreplacementpartsdesignedtothe

exactengineeringspecicationsofourequipment.

Forpeaceofmind,insistonTorogenuineparts.

•Checkbrakeoperationfrequently.Adjustand

serviceasrequired.

6

SlopeIndicator

g011841

Figure3

Thispagemaybecopiedforpersonaluse.

1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslope

ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline

tomatchtherecommendedslope.

2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.

3.Exampleofhowtocompareslopewithfoldededge

7

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedorlost.

decal58-6520

58-6520

1.Grease

decal93-7818

93-7818

1.Warning—readtheOperator'sManualforinstructionson

torquingthebladebolt/nutto115to149N∙m(85to110

ft-lb).

decal99-8936

99-8936

1.Machinespeed4.Neutral

2.Fast5.Reverse

3.Slow

decal106-2655

106-2655

1.Warning-donottouchorapproachmovingbelts;remove

theignitionkeyandreadtheinstructionsbeforeservicing

orperformingmaintenance.

decal106-5517

106-5517

1.Warning—donottouchthehotsurface.

8

decal107-3069

107-3069

1.Warning–thereisnorolloverprotectionwhentherollbaris

down.

2.Toavoidinjuryordeathfromarolloveraccident,keepthe

rollbarintheraisedandlockedpositionandweartheseat

belt.Lowertherollbaronlywhenabsolutelynecessary;do

notweartheseatbeltwhentherollbarisdown.

3.ReadtheOperator'sManual;driveslowlyandcarefully.

decal110-2067

110-2067

decal110-2068

110-2068

1.ReadtheOperator'sManual.

decal112-9028

112-9028

1.Warning—stayawayfrommovingparts;keepallguardsin

place.

decal114-4466

114-4466

1.Main(25A)3.Charge(25A)

2.PTO(10A)4.Auxiliary(15A)

decal115-7445

115-7445

1.Greasepulleysandspindles

2.Maintenanceinterval—50hours

9

decal115-9625

115-9625

1.Parking

brake—disengaged

2.Parkingbrake—engaged

decal116-1716

116-1716

1.Fuel6.Hourmeter

2.Empty

7.PTO

3.Half

8.Parkingbrake

4.Full9.Neutral

5.Battery

10.Operator-presenceswitch

decal116-4858

116-4858

decal116-8726

116-8726

1.ReadtheOperator’sManualforrecommendedhydrooil.

decal117-3848

117-3848

1.Thrownobjecthazard—keepbystandersasafedistance

fromthemachine

2.Thrownobjecthazard,mower-donotoperatethemachine

withoutthedeector,dischargecover,orgrasscollection

systeminplace.

3.Cutting/dismembermentofhandorfoot—stayawayfrom

movingparts;keepallguardsandshieldsinplace.

decal117-3864

117-3864

1.ReadtheOperator’s

Manual.

2.Filltobottomofllerneck;

warning—donotoverll

thetank.

10

decal121-7551

121-7551

1.Powertakeoff(PTO)4.Continuousvariable

setting

2.Choke5.Slow

3.Fast

decal126-2055

126-2055

1.Wheellug-nuttorque129N∙m(95ft-lb)(4x)

2.Wheelhub-nuttorque319N∙m(235ft-lb)

3.ReadandunderstandtheOperator’sManualbefore

performinganymaintenance,checktorqueafterrst100

hoursthenevery500hoursthereafter.

decal126-4398

126-4398

1.ReadtheOperator’s

Manual

3.Unlock

2.Lock

decal127-0326

127-0326

1.ReadtheOperator's

Manual.

3.Removethekeyfrom

theignitionandreadthe

Operator'sManualbefore

performingmaintenance

orservicingthemachine.

2.Height-of-cut

11

decalbatterysymbols

BatterySymbols

Someorallofthesesymbolsareonyourbattery.

1.Explosionhazard

6.Keepbystandersasafe

distancefromthebattery.

2.Nore,opename,or

smoking

7.Weareyeprotection;

explosivegasescan

causeblindnessandother

injuries.

3.Causticliquid/chemical

burnhazard

8.Batteryacidcancause

blindnessorsevereburns.

4.Weareyeprotection.9.Flusheyesimmediately

withwaterandgetmedical

helpfast.

5.ReadtheOperator's

Manual.

10.Containslead;donot

discard

decal132-5063

132-5063

1.Camlock2.Camunlock

decaloemmarkt

Manufacturer'sMark

1.Indicatesthebladeisidentiedasapartfromtheoriginal

machinemanufacturer.

decal132-5067

132-5067

12

decal125-9383

125–9383

1.Checkhydraulicuidevery50operatinghours.3.Checkthetirepressureevery50operatinghours.

2.ReadtheOperator’sManualforinformationonlubricating

themachine.

4.ReadtheOperator’sManualbeforeservicingorperforming

maintenance.

13

decal132-0871

132-0871

Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum

recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperator’sManualas

wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineinthoseconditions

onthatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.Ifpossible,keepthe

cuttingunitsloweredtothegroundwhileoperatingthemachineonslopes.Raisingthecuttingunitswhileoperatingonslopescan

causethemachinetobecomeunstable.

1.Warning—readtheOperator’sManual;donotoperatethis

machineunlessyouaretrained;wearhearingprotection.

4.Ramphazard—whenloadingontoatrailer,donotusedual

ramps;onlyuseasingularrampwideenoughforthemachine

andthathasaninclinelessthan15°;backuptheramp(in

reverse)anddriveforwardofftheramp.

2.Cutting,dismembering,andentanglementhazard—keep

handsawayfrommovingparts;keepallguardsandshieldsin

place.

5.Bodilyharmhazard—donotcarrypassengers;lookbehind

youwhenmowinginreverse.

3.Thrownobjecthazard—keepbystandersaway.6.Tippinghazardonslopes—donotuseonslopesnearopen

water;donotuseonslopesgreaterthan15°.

14

ProductOverview

g029631

Figure4

1.Side-dischargedeector

8.Rear-shockassembly

2.Height-of-cutdeck-lift

pedal

9.Seatbelt

3.Parking-brakelever10.Fuelcap

4.Transportlock11.Mowerdeck

5.Controls12.Casterwheel

6.Motion-controllevers13.Front-shockassembly

7.Rollbar

Controls

Becomefamiliarwithallthecontrolsbeforeyoustart

theengineandoperatethemachine(Figure4and

Figure5).

g008951

Figure5

1.PTOswitch

4.Hourmeter

2.Choke

5.Ignitionswitch

3.Throttlecontrol6.Fuses

HourMeter

Thehourmeterrecordsthenumberofhoursthe

enginehasoperated.Itoperateswhentheengine

isrunning.Usethesetimesforschedulingregular

maintenance(Figure6).

g008950

Figure6

1.Fuelgauge(bars)4.Safety-interlocksymbols

2.Batterylight

5.Low-fuelindicatorlight

3.Hourmeter

FuelGauge

Thefuelgaugeislocatedwiththehourmeterandthe

barslightupwhentheignitionswitchison(Figure6).

Theindicatorlightappearswhenthefuellevelislow

(approximatelyonegallonremaininginthefueltank).

Safety-InterlockIndicators

Therearesymbolsonthehourmeterwhichindicate

withablacktrianglethattheinterlockcomponentisin

thecorrectposition(Figure6).

Battery-IndicatorLight

IfyouturntheignitionkeytotheONpositionfora

fewseconds,thebatteryvoltagedisplaysinthearea

wherethehoursarenormallydisplayed.

Thebatterylightturnsonwhenyouturntheignition

onandwhenthechargeisbelowthecorrectoperating

level(Figure6).

ThrottleControl

ThethrottlecontrolisvariablebetweentheFastand

Slowpositions.

Blade-ControlSwitch(PTO)

Usetheblade-controlswitch(PTO)isusedtoengage

theelectricclutchanddrivethemowerblades.Pull

15

theswitchuptoengagethebladesandrelease.T o

disengagetheblades,pushtheblade-controlswitch

(PTO)downormoveamotion-controlleverintothe

NEUTRAL-LOCKposition.

IgnitionSwitch

Thisswitchisusedtostartthemowerengineandhas

3positions:Start,Run,andOff.

Motion-ControlLevers

Themotion-controlleversareusedtodrivethe

machineforward,reverse,andturneitherdirection.

Neutral-LockPosition

UsetheNEUTRAL-LOCKpositionwiththe

safety-interlocksystemtoengageandtodetermine

theNEUTRALposition.

Fuel-ShutoffValve

Closethefuel-shutoffvalve(undertheseat)when

transportingorstoringthemower.

Attachments/Accessories

AselectionofT oroapprovedattachmentsand

accessoriesisavailableforusewiththemachineto

enhanceandexpanditscapabilities.Contactyour

AuthorizedServiceDealerorDistributororgoto

www.T oro.comforalistofallapprovedattachments

andaccessories.

Specications

Note:Specicationsanddesignaresubjectto

changewithoutnotice.

Width

WithoutDeck

119cm(47inches)

DeectorUp135cm(53inches)

DeectorDown172cm(67inches)

Length

RollBarUp

202cm(79inches)

RollBarDown

206cm(81inches)

Height

RollBarUp

178cm(70inches)

RollBarDown

127.8cm(50.3inches)

Weight

ModelWeight

74994

562kg(1,240lb)

16

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

AddingFuel

•Forbestresults,useonlyclean,fresh(lessthan

30daysold),unleadedgasolinewithanoctane

ratingof87orhigher((R+M)/2ratingmethod).

•Ethanol:Gasolinewithupto10%ethanol

(gasohol)or15%MTBE(methyltertiarybutyl

ether)byvolumeisacceptable.Ethanoland

MTBEarenotthesame.Gasolinewith15%

ethanol(E15)byvolumeisnotapprovedforuse.

Neverusegasolinethatcontainsmorethan

10%ethanolbyvolume,suchasE15(contains

15%ethanol),E20(contains20%ethanol),orE85

(containsupto85%ethanol).Usingunapproved

gasolinemaycauseperformanceproblemsand/or

enginedamagewhichmaynotbecoveredunder

warranty.

•Donotusegasolinecontainingmethanol.

•Donotstorefueleitherinthefueltankorfuel

containersoverthewinterunlessafuelstabilizer

isused.

•Donotaddoiltogasoline.

DANGER

Incertainconditions,gasolineisextremely

ammableandhighlyexplosive.Areor

explosionfromgasolinecanburnyouand

othersandcandamageproperty.

•Fillthefueltankoutdoors,inanopenarea,

whentheengineiscold.Wipeupany

gasolinethatspills.

•Neverllthefueltankinsideanenclosed

trailer.

•Donotllthefueltankcompletelyfull.Add

gasolinetothefueltankuntilthelevelis6

to13mm(1/4to1/2inch)belowthebottom

ofthellerneck.Thisemptyspaceinthe

tankallowsgasolinetoexpand.

•Neversmokewhenhandlinggasoline,and

stayawayfromanopenameorwhere

gasolinefumesmaybeignitedbyaspark.

•Storegasolineinanapprovedcontainer

andkeepitoutofthereachofchildren.

Neverbuymorethana30-daysupplyof

gasoline.

•Donotoperatewithoutentireexhaust

systeminplaceandinproperworking

condition.

DANGER

Incertainconditionsduringfueling,static

electricitycanbereleased,causingaspark

thatcanignitethegasolinevapors.Areor

explosionfromgasolinecanburnyouand

othersandcandamageproperty.

•Alwaysplacegasolinecontainersonthe

groundawayfromyourvehiclebefore

lling.

•Donotllgasolinecontainersinsidea

vehicleoronatruckortrailerbed,because

interiorcarpetsorplastictruckbedliners

mayinsulatethecontainerandslowthe

lossofanystaticcharge.

•Whenpractical,removegas-powered

equipmentfromthetruckortrailerand

refueltheequipmentwithitswheelsonthe

ground.

•Ifthisisnotpossible,thenrefuelsuch

equipmentonatruckortrailerfroma

portablecontainerratherthanfroma

gasoline-dispensernozzle.

•Ifyoumustuseagasoline-dispenser

nozzlemustbeused,keepthenozzlein

contactwiththerimofthefueltankor

containeropeningatalltimesuntilfueling

iscomplete.

WARNING

Gasolineisharmfulorfatalifswallowed.

Long-termexposuretovaporscancause

seriousinjuryandillness.

•Avoidprolongedbreathingofvapors.

•Keepfaceawayfromnozzleandgastank

orconditionerbottleopening.

•Avoidcontactwithskin;washoffspills

withsoapandwater.

UsingStabilizer/Conditioner

Useafuelstabilizer/conditionerinthemachineto

keepthefuelfreshduringstorageof90daysorless.

Ifyouarestoringthemachineforlonger,drainthefuel

tank;refertoServicingtheFuelTank(page49)

Important:Donotusefueladditivescontaining

methanolorethanol.

Addthecorrectamountoffuelstabilizer/conditionerto

thefuel,andfollowthedirectionsofthemanufacturer.

Note:Fuelstabilizer/conditionerismosteffective

whenmixedwithfreshgasoline.T ominimizethe

17

chanceofvarnishdepositsinthefuelsystem,usefuel

stabilizeratalltimes.

FillingtheFuelTank

Note:Donotllthefueltankcompletelyfull.Fillthe

fueltanktothebottomofthellerneck.Theempty

spaceinthetankallowsthegasolinetoexpand.

1.Parkthemachineonlevelground.

2.Shuttheengineoffandsettheparkingbrake.

3.Cleanaroundthefuel-tankcapandremovethe

cap.

4.Fillthefueltanktothebottomofthellerneck

(Figure7).

Note:Ensurethatthereisemptyspaceinthe

tanktoallowthegasolinetoexpand

g029938

g027726

Figure7

CheckingtheEngine-Oil

Level

Beforeyoustarttheengineandusethemachine,

checktheoillevelintheenginecrankcase;referto

CheckingtheEngine-OilLevel(page44).

BreakinginaNewMachine

Newenginestaketimetodevelopfullpower.Mower

decksanddrivesystemshavehigherfrictionwhen

new,placingadditionalloadontheengine.Allow

18

40to50hoursofbreak-intimefornewmachinesto

developfullpowerandbestperformance.

Usingthe

Rollover-ProtectionSystem

(ROPS)

WARNING

Toavoidinjuryordeathfromrollover:keep

therollbarinthefullyraised,lockedposition

andusetheseatbelt.

Ensurethattheseatissecuredtothe

machine.

WARNING

Thereisnorolloverprotectionwhentheroll

barisinthedownposition.

•Lowertherollbaronlywhenabsolutely

necessary.

•Donotweartheseatbeltwhentherollbar

isinthedownposition.

•Driveslowlyandcarefully.

•Raisetherollbarassoonasclearance

permits.

•Checkcarefullyforoverheadclearances

(i.e.,branches,doorways,electricalwires)

beforedrivingunderanyobjects,anddo

notcontactthem.

Important:Ensurethattheseatissecuredto

themachine.

1.Tolowertherollbar,applyforwardpressureto

theupperpartoftherollbar.

2.Pullbothknobsoutandrotatethem90degrees

sothattheyarenotengaged(Figure8).

3.Lowertherollbartothedownposition(Figure

8).

g008943

Figure8

1.ROPSknob

3.Rollbarintheupright

position

2.PulltheROPSknobout

androtateit90degrees.

4.Rollbarinthefolded

position

4.Toraisetherollbar,raisetherollbartothe

operatepositionandrotatetheknobssothat

theymovepartiallyintothegrooves(Figure8).

5.Raisetherollbartothefulluprightpositionwhile

pushingontheupperrollbarsothatthepins

snapintopositionwhentheholesalignwiththe

pins(Figure8).

6.Pushontherollbarandensurethatbothpins

areengaged.

Important:Alwaysusetheseatbeltwiththeroll

barintheraisedposition.

19

EnteringtheUserPosition

Usethemowerdeckasasteptogetintotheuser

position(Figure9).

g029797

Figure9

ThinkSafetyFirst

Pleasereadallsafetyinstructionsandsymbolsinthe

safetysection.Knowingthisinformationcouldhelp

youorbystandersavoidinjury.

DANGER

Operatingthemachineonwetgrassorsteep

slopescancauseslidingandlossofcontrol.

•Donotoperateonslopesgreaterthan15

degrees.

•Reducespeedanduseextremecautionon

slopes.

•Donotoperatethemachinenearwater.

DANGER

Wheelsdroppingoveredgescancause

rollovers,whichmayresultinseriousinjury,

death,ordrowning.

Donotoperatethemachineneardrop-offs.

DANGER

Operatingthemachinewiththerollbaris

downmayleadtoseriousinjuryordeathin

theeventofarollover.

Alwayskeeptherollbarinthefullyraisedand

lockedpositionandusetheseatbelt.

g000963

Figure10

1.SafeZone—usethe

machinehereonslopes

lessthan15degreesor

atareas.

3.Water

2.DangerZone—useawalk

behindmowerand/ora

handtrimmeronslopes

greaterthan15degrees,

neardrop-offsandwater.

CAUTION

Thismachineproducessoundlevelsin

excessof85dBAattheoperator’searand

cancausehearinglossthroughextended

periodsofexposure.

Wearhearingprotectionwhenoperatingthis

machine.

Useprotectiveequipmentforyoureyes,ears,hands,

feet,andhead.

g009027

Figure11

1.Weareyeprotection.2.Wearhearingprotection.

20

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Toro Z Master Commercial 3000 Series Riding Mower, User manual

Toro Z Master Commercial 3000 Series Riding Mower, User manual

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