Champion Power Equipment 90034 User manual

Brand: Champion Power Equipment

Model: 90034

Category: Engine

Type: User manual

Champion Power Equipment 90034 is a gasoline-powered hydraulic auger designed for digging post holes. It is equipped with a 6.5 HP engine and 10W AW 32 anti wear hydraulic fluid (3.9 gal/15 L). The auger has a maximum drilling diameter of 12 inches and a maximum drilling depth of 36 inches. It features a convenient towing coupler and auger coupler for easy transportation and attachment of augers. The auger is also equipped with a handle assembly for precise control during operation.

90034

Rev 90034-20090416

10006 Santa Fe Springs Road

Santa Fe Springs, CA 90670 USA

Made in China

Gasoline Powered

HYDRAULIC AUGER

Owner’s Manual and Operating Instructions

Table of Contents

Introduction ..................................... 1

Portable Hydraulic Auger/Post Hole

Digger ........................................................ 1



Accessories ................................................ 1

This Booklet .............................................. 1

Manual Conventions ......................... 2

Safety Rules ...................................... 3

Controls and Features ....................... 5

Auger/Post Hole Digger ........................... 5

Assembly .......................................... 6

Open Shipping Crate ................................ 6

For parts reference see pages 16-18 in

the manual. ........................................... 6



Step 1 – Engine Carriage Assembly .......... 6

Step 2 – Attach Wheels ............................ 6

Step 3 – Attach Boom ............................... 7

Step 4 – Attach hose retaining bracket .... 7

Step 5 – Feed the hydraulic hoses and

wires through the boom ........................... 7



Step 6 – Attach handle assembly to boom7

Step 7 – Connect hydraulic hoses ............ 7

Step 8 – Wire connections ....................... 8

Step 9 – Attach the towing coupler .......... 8

Step 10 – Attach the Auger coupler .......... 8

Add Engine Oil ......................................... 9

Add Engine Fuel ....................................... 9

Add Hydraulic Oil ..................................... 9

Operation ....................................... 10

Auger/Post Hole Digger Location .......... 10

Starting the Engine ................................. 10

Stopping the Engine ............................... 10

Digging Operation .................................. 10

See Following Diagrams. ..................... 11

Maintenance ................................... 12

Engine Maintenance ............................... 12

Oil ........................................................ 12

Spark Plugs .......................................... 12

Air Filter .............................................. 12

Cleaning ............................................... 13

Maintenance Schedule ........................ 13

Auger/Post Hole Digger Maintenance ... 13

Storage ........................................... 14

Engine Storage ........................................ 14

Specifications ................................. 15

Auger/Post Hole Digger Specifications .. 15

Hydraulic Oil ........................................... 15

Auger/Post Hole Digger Parts Diagram . 16

Auger/Post Hole Digger Parts List ......... 17

Engine Parts Diagram ............................. 19

Engine Parts List .................................... 20

Troubleshooting ............................. 23

Warranty ........................................ 24

Warranty Qualifications .........................24

Repair/Replacement Warranty ..............24

Do not return the unit to the place of

purchase ..................................................24



Warranty Exclusions ...............................24

Normal Wear .......................................24

Installation, Use and Maintenance .....24

Other Exclusions .................................24

Limits of Implied Warranty and

Consequential Damage ...........................24



Contact Information ...............................24

Address ................................................24

Customer Service ................................24

Technical Service .................................24

Notes .............................................. 25

Introduction

Rev 90034-20090416 1

Introduction

Congratulations on your purchase of a

Champion Power Equipment Auger/Post

Hole Digger. CPE designs and builds Augers

to strict specifications. With proper use and

maintenance, this Auger/Post Hole Digger

will bring years of satisfying service.

This Owner’s Manual contains important

safety instructions and information. SAVE

THESE INSTRUCTIONS FOR FUTURE

REFERENCE.

Portable Hydraulic

Auger/Post Hole Digger

This unit is a gasoline engine driven

Auger/Post Hole Digger. It is designed to

dig post holes. Engine is shipped without oil

and requires oil SAE10w-30 motor oil before

starting. Before starting the engine fill the

hydraulic tank with 10W AW 32 anti wear

hydraulic fluid (3.9 gal/15 L)

Accessories

Champion Power Equipment manufactures

and sells accessories designed to help you

get the most from your purchase. To find out

more please visit our web site at

www.championpowerequipment.com

This Booklet

Every effort has been made to ensure the

accuracy and completeness of the

information in this manual. We reserve the

right to change, alter and/or improve the

product and this document at any time

without prior notice.

Record the model and serial numbers as well as date and place of purchase for future reference.

Have this information available when ordering parts and when making technical or warranty

inquiries.

Champion Power Equipment Support

1-877-338-0999

Model Number

90034

Serial Number

Date of Purchase

Purchase Location

Manual Conventions

2 Rev 90034-20090416

Manual Conventions

This manual uses the following symbols to

help differentiate between different kinds of

information. The safety symbol is used with

a key word to alert you to potential hazards

in operating and owning power equipment.

Follow all safety messages to avoid or reduce

the risk of serious injury or death.

DANGER

DANGER indicates an imminently hazardous

situation which, if not avoided,

will

result in death

or serious injury.

WARNING

WARNING indicates a potentially hazardous

situation which, if not avoided,

could

result in

death or serious injury.

CAUTION

CAUTION indicates a potentially hazardous

situation which, if not avoided,

may

result in

minor or moderate injury.

CAUTION

CAUTION used without the safety alert symbol

indicates a potentially hazardous situation which,

if not avoided,

may

result in property damage.

NOTE

If you have questions regarding your Auger/Post

Hole Digger, we can help. Please call our help

line at 1-877-338-0999.

Safety Rules

Rev 90034-20090416 3

Safety Rules

WARNING

Read this manual thoroughly before operating

your Auger/Post Hole Digger. Failure to follow

instructions could result in serious injury or

death.

WARNING

The engine exhaust from this product contains

chemicals known to the state of California to

cause cancer, birth defects, or other reproductive

harm.

DANGER

Auger/Post Hole Digger engine exhaust contains

carbon monoxide, a colorless, odorless, poison

gas. Breathing carbon monoxide will cause

nausea, dizziness, fainting or death. If you start

to feel dizzy or weak, get to fresh air

immediately.

Operate Auger/Post Hole Digger outdoors only in

a well ventilated area.

DO NOT operate the Auger/Post Hole Digger

inside any building, enclosure or compartment.

DO NOT allow exhaust fumes to enter a confined

area through windows, doors, vents or other

openings.

DANGER CARBON MONOXIDE, using a

Auger/Post Hole Digger indoors CAN KILL YOU

IN MINUTES.

DANGER

Rotating parts can entangle hands, feet, hair,

clothing and/or accessories.

Traumatic amputation or severe laceration can

result.

DO NOT remove hitch pin or Auger Pin when the

engine is running.

Keep hands and feet away from rotating parts.

Tie up long hair and remove jewelry.

Operate equipment with guards in place.

DO NOT wear loose-fitting clothing, dangling

drawstrings or items that could become caught.

WARNING

Sparks can result in fire or electrical shock.

When servicing the engine:

Disconnect the spark plug wire and place it

where it cannot contact the plug.

DO NOT check for spark with the plug removed.

Use only approved spark plug testers.

WARNING

Running engines produce heat.

Severe burns can occur on contact.

Combustible material can catch fire on contact.

DO NOT touch hot surfaces.

Avoid contact with hot exhaust gases.

Allow equipment to cool before touching.

Maintain at least three feet of clearance on all

sides to ensure adequate cooling.

Maintain at least five feet of clearance from

combustible materials.

WARNING

Skin Injection Hazard. High pressure hydraulic

oil can inject under your skin.

Make sure all fittings are tightly secure before

applying pressure. Relieve system of pressure

before servicing.

WARNING

Rotating Hazard

Entanglement in Auger/Post Hole Digger will

cause serious injury or death. Keep away from

Auger when engine is running.

Safety Rules

4 Rev 90034-20090416

WARNING

Cables and Pipelines Hazard

Auger/Post Hole Digger will cut through buried

electrical cables and gas pipelines resulting in

serious injury or death. Contact your local utilities

company before drilling holes in the ground.

WARNING

Incline Hazard

Do not operate machine on hills or inclines that

are steeper than 15 degrees.

Machine can roll away and tip over.

WARNING

Projectile Hazard

Rock, dirt, and debris may fly out of work area.

Wear safety glasses and protective clothing.

Keep bystanders away from work area.

WARNING

Towing Hazard

Review towing safety warnings in your towing

vehicle manual.

Drive safely. Be aware of the added length of the

Auger/Post Hole Digger.

NEVER ride or transport cargo on the Auger/Post

Hole Digger.

Choose a level surface to operate the Auger/Post

Hole Digger.

NEVER EXCEED MAX. Towing Speed 45 MPH

DANGER

Fuel and fuel vapors are highly flammable and

extremely explosive.

Fire or explosion can cause severe burns or

death.

Unintentional startup can result in entanglement,

traumatic amputation or laceration.

When adding or removing fuel

Turn the engine off and let it cool for at least two

minutes before removing the fuel cap. Loosen

the cap slowly to relieve pressure in the tank.

Only fill or drain fuel outdoors in a well-ventilated

area.

DO NOT overfill the fuel tank.

Always keep fuel away from sparks, open flames,

pilot lights, heat and other sources of ignition.

DO NOT light or smoke cigarettes.

When starting the engine

DO NOT attempt to start a damaged engine.

Make certain that the gas cap, air filter, spark

plug, fuel lines and exhaust system are properly

in place.

Allow spilled fuel to evaporate fully before

attempting to start the engine.

When storing the Auger/Post Hole

Digger:

Store away from sparks, open flames, pilot lights,

heat and other sources of ignition.

WARNING

Rapid retraction of the starter cord will pull hand

and arm towards the engine faster than you can

let go.

Unintentional startup can result in entanglement,

traumatic amputation or laceration.

Broken bones, fractures, bruises or sprains could

result.

When starting engine, pull the starter cord slowly

until resistance is felt and then pull rapidly to

avoid kickback.

CAUTION

Improper treatment or use of the Auger/Post

Hole Digger can damage it, shorten its life and

void your warranty.

Use the Auger only for intended uses.

Operate only on level surfaces.

DO NOT expose Auger engine to excessive

moisture, dust, or dirt.

DO NOT allow any material to block the cooling

slots.

DO NOT use the engine if:

Equipment sparks, smokes or emits flames

Equipment vibrates excessively

Controls and Features

Rev 90034-20090416 5

Controls and Features

Read this owner’s manual before operating your Auger/Post Hole Digger. Familiarize yourself

with the location and function of the controls and features. Save this manual for future reference.

Auger/Post Hole Digger

(1) Trigger – The trigger is used to start,

stop, and reverse the Auger bit.

(2) Emergency Stop Button –

Emergency engine stop button.

(3) Auger Handle – Tilt control for Auger

bit.

(4) Hydraulic Motor – Spins Auger bit.

(5) Control Valve – Directs the hydraulic

oil to the hydraulic motor.

(6) Work port Hydraulic hoses – These

hoses carry the hydraulic oil from the

control valve to the hydraulic motor.

(7) Pivot bolt – Adjust pivot bolt to rotate

the Auger bit and handle when drilling on a

slope.

(8) Hydraulic Oil Breather Cap –

Remove cap to fill hydraulic tank with oil.

(9) Engine – 270cc Gasoline driven

engine.

(10) 2” Ball Coupler – Attaches the Auger

to your vehicle.

(11) Engine Pivot – Allows engine to

swing freely when operating Auger.

(12) Hydraulic tank

(13) Hydraulic filter

(14) Strainer

(15) Hydraulic Pump

(16) Auger Bit

Assembly

6 Rev 90034-20090416

Assembly

The Auger/Post Hole Digger requires some

assembly.

If you have any questions regarding the

assembly of your Auger/Post Hole Digger,

call our help line at 1-877-338-0999. Please

have your serial number and model number

available.

Open Shipping Crate

1. Set the shipping crate on a solid, flat

surface.

2. Carefully cut the shipping bands and

remove lid of shipping crate.

3. Using two people to lift, carefully

remove all parts and components.

4. Locate all hardware before beginning

assembly.

For parts reference see pages

16-18 in the manual.

Step 1 – Engine Carriage

Assembly

The Engine is mounted to the hydraulic tank

– together they make the Engine Carriage.

The Engine Carriage attaches to the frame

and is designed to swing freely when

operating the Auger/Post Hole Digger. This

swinging movement allows the engine and

hydraulic tank to stay level, avoiding fuel

and oil spillage.

1. Use M20x60 bolt, lock washer, nut, and

lock nut to attach engine carriage to

frame

Step 2 – Attach Wheels

1. Attach wheel to axle using 4 M12x25

bolts. Repeat actions for other side

Assembly

Rev 90034-20090416 7

Step 3 – Attach Boom

1. Line up holes on boom with holes on

axle.

2. Attach and secure boom to axle with

M10x35 Flange bolts, Flat Washer Ø10,

Lock Washer Ø10 and M10 nuts.

Step 4 – Attach hose

retaining bracket

The hose retaining bracket protects the

hydraulic hoses on the handle assembly.

1. Align holes in hose retaining bracket (A)

with the holes on the handle frame

2. Fasten retaining bracket to handle with

(2) M6x20 bolts, (2) M6 nuts, (2) Ø6 flat

washers and (2) Ø6 lock washers.

Step 5 – Feed the hydraulic

hoses and wires through the

boom

1. Feed the hydraulic hoses and wires

through the boom pole

Step 6 – Attach handle

assembly to boom

1. Slides handle tube into the boom.

2. Install M10x35 bolt and Ø10 flat washer

through the boom pivot bracket and into

the nut welded to the handle assembly.

3. Tighten bolt until handle is secure and

does not rotate.

4. Thread M10 nut onto the end of the

M10x35 .Do not tighten the nut against

the weld nut; the nut acts as a stop so

that the M10x35 bolt cannot fall out or

be loosened too far when making

adjustments.

Step 7 – Connect hydraulic

hoses

1. Connect hose 2400 to the hydraulic

pump outlet (A)

2. Connect hose 2550 to the hydraulic filter

(B)

3. Make sure the hoses have enough slack

to allow the engine carriage to swing

freely.

Assembly

8 Rev 90034-20090416

Step 8 – Wire connections

The emergency stop wire contains a

white wire and black wire.

1. Remove gas tank nut (E) and attach

white wire to stud, replace nut.

2. Locate available snap in plug in the wire

bundle (B), and snap in to receptacle

plug (C) on the emergency stop wire

(black wire).

Step 9 – Attach the towing

coupler

1. Fasten the 2” ball coupler to the frame

using (2) M12x80 bolts, (2) Ø12 Flat

Washer and (2) M12 lock nut. Tighten.

2. Attach the towing chains to the towing

chain mount plate with (2) M12x45

bolts, (2) Ø12 Flat washers and (2) M12

lock nut. Bolt the first link in each

towing chain.

3. Tighten all hardware

Step 10 – Attach the Auger

coupler

1. Slide Auger coupler (C) into motor shaft

(E) and lock in place with a lock pin (D)

2. Place Ø10x32 cotter less hitch pin in its

storage location. This is the travel pin

and will be used for moving and towing

the Auger.

Assembly

Rev 90034-20090416 9

Add Engine Oil

CAUTION

DO NOT attempt to crank or start the engine

before it has been properly filled with the

recommended type and amount of oil. Damage

to the Auger/Post Hole Digger as a result of

failure to follow these instructions will void your

warranty.

1. Make sure the Auger is on a flat, level

surface.

2. Remove oil fill cap/dipstick to add oil.

3. Add 1.16 qt (1.1 L) of oil and replace oil

fill cap/dipstick.

4. Check engine oil level daily and add as

needed.

CAUTION

The engine is equipped with a low-oil-shutoff and

will stop when the oil level in the crankcase falls

below the threshold level.

NOTE

Check oil often during the break-in period. Refer

to the Maintenance section for recommended

service intervals.

Add Engine Fuel

1. Use clean, fresh, regular unleaded fuel

with a minimum octane rating of 85.

2. DO NOT mix oil with fuel.

3. Clean the area around the fuel cap.

4. Remove the fuel cap

5. Slowly add fuel to the tank. DO NOT

overfill. Allow approximately ¼ inch of

space for fuel expansion.

6. Screw on the fuel cap and wipe away any

spilled fuel.

CAUTION

Use regular unleaded gasoline with a minimum

octane rating of 85.

DO NOT mix oil and gasoline.

Fill tank to approximately ¼” below the top of

the tank to allow for fuel expansion.

DO NOT fill fuel tank indoors.

DO NOT fill fuel tank when the engine is running

or hot.

DO NOT overfill the fuel tank.

DO NOT light cigarettes or smoke when filling the

fuel tank.

Add Hydraulic Oil

1. Make sure the Auger is on a flat, level

surface.

2. Remove the oil breather cap from the oil

tank (A).

3. Add 3.9 gallons/15 L of hydraulic oil -

10W AW32, ASLE H-150, or ISO 32 are

all acceptable types of fluid.

Operation

10 Rev 90034-20090416

Operation

Auger/Post Hole Digger

Location

This Auger/Post Hole Digger must have at

least five feet of clearance from combustible

material. Leave at least three feet of

clearance on all sides of the Auger to allow

for adequate cooling, maintenance and

servicing. DO NOT place the Auger/post

Hole Digger near vents or intakes where

engine exhaust fumes could be drawn into

occupied or confined spaces. Carefully

consider wind and air currents when

positioning Auger.

Starting the Engine

1. As much as possible, make certain the

Auger/Post Hole Digger is on a flat, level

surface.

2. Flip engine switch to “ON” position.

3. Move the fuel lever (Item C) to the “ON”

position (to the right).

4. Move the choke lever (Item B) to the

“Choke” position (to the left).

5. Pull the starter cord slowly until

resistance is felt and then pull rapidly

6. As engine warms up, move the choke

lever to “Run” (to the right).

7. Move the throttle lever (Item A) to the

“Fast” position.

NOTE

If the engine starts but does not run make

certain that the Auger/Post Hole Digger is on a

flat, level surface. The engine is equipped with a

low oil sensor that will prevent the engine from

running when the oil level falls below a critical

threshold.

Stopping the Engine

1. Turn the ignition switch to the “Off”

position.

2. Turn the fuel valve to the “Off” position.

Digging Operation

1. Use lock pin to attach the Auger bit to

the Auger coupler.

2. Position the machine so that it is level as

possible. If digging on an incline,

position the Auger so that it will not roll

away or towards you. Loosen the pivot

bolt and rotate the handle to the desired

angle.

3. Use the Auger handle to position the

Auger bit for digging.

4. Squeeze the right side of the trigger to

dig.

5. As you dig, push the handle down to the

ground in tandem with the drilling

action of the Auger bit. DO NOT force

it.

6. Periodically lift the Auger to clear loose

dirt from the hole.

7. If the Auger becomes stuck, squeeze the

left side of the trigger to reverse the

rotation of the Auger.

Assembly

Rev 90034-20090416 11

See Following Diagrams.

Maintenance

12 Rev 90034-20090416

Maintenance

The owner/operator is responsible for all

periodic maintenance.

WARNING

Never operate a damaged or defective Auger.

WARNING

Improper maintenance will void your warranty.

Complete all scheduled maintenance in a

timely manner. Correct any issue before

operating the Auger/Post Hole Digger.

NOTE

For service or parts assistance, contact our help

line at 1-877-338-0999.

Engine Maintenance

To prevent accidental starting, remove and

ground spark plug wire before performing

any service.

Oil

Change oil when the engine is warm. Refer

to the oil specification to select the proper

grade of oil for your operating environment.

1. Remove the oil drain plug with a 12 mm

socket and extension.

2. Allow the oil to drain completely.

3. Replace the drain plug.

4. Remove oil fill cap/dipstick to add oil.

5. Add 1.16 qt (1.1 L) of oil and replace oil

fill cap/dipstick.

6. Dispose of used oil at an approved waste

management facility.

Spark Plugs

1. Remove the spark plug cable from the

spark plug.

2. Inspect the electrode on the plug. It

must be clean and not worn to produce

the spark required for ignition.

3. Make certain the spark plug gap is 0.7 -

0.8mm (0.028 - 0.031 in.).

4. Refer to the spark plug recommendation

chart when replacing the plug.

5. Carefully thread the plug into the

engine.

6. Use the spark plug tool to firmly install

the plug.

7. Attach the spark plug wire to the plug.

Air Filter

1. Unscrew wing nut to remove the air

filter cover.

2. Unscrew wing nut to remove the air

filter.

3. Separate the foam element and the

paper element.

4. Tap the paper filter element to remove

dirt and debris. Use compressed air (25

PSI) to clear debris.

5. For the foam element: Wash in liquid

detergent and water. Squeeze

thoroughly dry in a clean cloth.

6. Saturate in clean engine oil.

7. Squeeze in a clean, absorbent cloth to

remove all excess oil.

8. Reassemble the two elements and

reattach. Tighten wing nut

9. Reattach the air filter cover and snap in

place.

Maintenance

Rev 90034-20090416 13

Cleaning

CAUTION

DO NOT spray engine with water.

Water can contaminate the fuel system.

Use a damp cloth to clean exterior surfaces

of the engine.

Use a soft bristle brush to remove dirt and

oil.

Use an air compressor (25 PSI) to clear dirt

and debris from the engine.

Maintenance Schedule

Follow the service intervals indicated in the

schedule below.

Service your Auger/Post Hole Digger more

frequently when operating in adverse

conditions.

Contact our help line at 1-877-338-0999 to

locate the nearest Champion Power

Equipment certified service dealer for your

Auger/Post Hole Digger or engine

maintenance needs.

Every 8 hours or daily

Check oil level

Clean around air intake and muffler

First 5 Hours

Change oil

Every 50 hours or every season

Clean air filter

Change oil if operating in hot environments

Every 100 hours or every season

Change oil

Clean/Adjust spark plug

Check/Adjust valve clearance *

Clean spark arrester

Clean fuel tank and filter *

Every 3 years

Replace fuel line

* To be performed by knowledgeable,

experienced owners or Champion Power

Equipment certified service dealers

Auger/Post Hole Digger

Maintenance

Make certain that the Auger/Post Hole

Digger is kept clean and stored properly.

DO NOT expose the unit to extreme

conditions, excessive dust, dirt, moisture or

corrosive vapors.

CAUTION

DO NOT use a garden hose to clean the

Auger/Post Hole Digger.

Water can enter the engine through the cooling

slots and damage the engine windings.

Use a damp cloth to clean exterior surfaces

of the Auger.

Use a soft bristle brush to remove dirt and

oil.

Use an air compressor (25 PSI) to clear dirt

and debris from the Auger.

Inspect all air vents and cooling slots to

ensure that they are clean and unobstructed.

Storage

14 Rev 90034-20090416

Storage

Engine Storage

Engines stored for over 30 days need to be

drained of fuel to prevent gum from forming

in the fuel system, carburetor components

and hoses. For long term storage, please

follow these guidelines.

1. Allow the engine to cool completely

before storage.

2. Clean the engine according to the

instructions in the Maintenance section.

3. Drain all fuel completely from the fuel

line and carburetor to prevent gum from

forming.

4. Add a fuel stabilizer into the fuel tank.

5. Change the oil.

6. Remove the spark plug and pour about

½ ounce of oil into the cylinder. Crank

the engine slowly to distribute the oil

and lubricate the cylinder.

7. Reattach the spark plug.

Specifications

Rev 90034-20090416 15

Specifications

Auger/Post Hole Digger

Specifications

Engine 270cc, OHV, 4 stroke

Hydraulic Tank Capacity 3.9 gal (15L)

Hydraulic Motor Torque 3800 in-lb

Hydraulic Motor Speed 55 RPM

Hydraulic Fluid Type 10W AW32, ASLE H-

150, ISO 32

Pressure Relief Setting 2000 psi

Max Flow Capacity 3 GPM

Tire Size 15 inches (38 cm)

Coupler Ball Size 2 inches (5 cm)

Max Towing Speed 45 MPH

Overall Dimensions

Weight 350 lb. (158.75 kg)

Height 61 inches (154.94 cm)

Width 41 inches (104.14 cm)

Length 115 inches (292.1 cm)

Hydraulic Oil

Oil capacity is 3.9 gallons (15L).

Use types 10W AW32, ASLE H-150, and

ISO32

Specifications

16 Rev 90034-20090416

Auger/Post Hole Digger Parts Diagram

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Champion Power Equipment 90034 User manual

Brand: Champion Power Equipment

Model: 90034

Category: Engine

Type: User manual

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Champion Power Equipment 90034 User manual

Champion Power Equipment 90034 User manual

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