Toro Log Splitter User manual

Brand: Toro

Model: Log Splitter

Type: User manual

FormNo.3421-305RevA

LogSplitter

ModelNo.22618—SerialNo.402000000andUp

ModelNo.22618HD—SerialNo.402000000andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3421-305*A

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemical

orchemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orreproductiveharm.

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

ItisaviolationofCaliforniaPublicResourceCode

Section4442or4443touseoroperatetheengineon

anyforest-covered,brush-covered,orgrass-covered

landunlesstheengineisequippedwithaspark

arrester,asdenedinSection4442,maintainedin

effectiveworkingorderortheengineisconstructed,

equipped,andmaintainedforthepreventionofre.

Theenclosedengineowner'smanualissupplied

forinformationregardingtheUSEnvironmental

ProtectionAgency(EPA)andtheCaliforniaEmission

ControlRegulationofemissionsystems,maintenance,

andwarranty.Replacementsmaybeorderedthrough

theenginemanufacturer.

TheDOTtireinformationislocatedonthesideof

eachtire.Thisinformationgivesloadandspeed

ratings.Replacementtiresshouldhavethesame

orbetterratings;refertoSpecications(page7)to

ensurethatthetiresonyourmachinemeetorexceed

theweightrequirementsofyourmachine.

Introduction

Thismachineisdesignedtosplitwoodlogscuttoa

sizetotwithinthemachinesplittingwedgeopening.

Itcanoperateinthehorizontalorverticalposition.It

isnotintendedtosplitrock,metal,oranymaterials

otherthanwood.Thelogsplittercanbetowedbehind

avehicleequippedwithanappropriateballhitch.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

YoumaycontactTorodirectlyatwww.Toro.com

forproductsafetyandoperationtrainingmaterials,

accessoryinformation,helpndingadealer,orto

registeryourproduct.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

Important:Withyourmobiledevice,youcan

scantheQRcodeontheserialnumberdecal(if

equipped)toaccesswarranty,parts,andother

productinformation.

g243187

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafety-alertsymbol

(Figure2),whichsignalsahazardthatmaycause

seriousinjuryordeathifyoudonotfollowthe

recommendedprecautions.

g000502

Figure2

1.Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

8111LyndaleAvenueSouth

Bloomington,MN55420

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Contents

Safety.......................................................................3

GeneralSafety...................................................3

SafetyandInstructionalDecals..........................4

ProductOverview.....................................................6

Controls.............................................................6

EngineControls..............................................6

Specications....................................................7

BeforeOperation...................................................8

BeforeOperationSafety.....................................8

AddingFuel........................................................8

PreparingtoUsetheMachine.............................9

DuringOperation.................................................10

DuringOperationSafety...................................10

StartingtheEngine............................................11

ShuttingofftheEngine.......................................11

ChangingtheRailPosition.................................11

SplittingaLog...................................................12

AfterOperation....................................................13

AfterOperationSafety......................................13

TowingSafety...................................................13

TowingtheMachine..........................................14

Maintenance...........................................................17

RecommendedMaintenanceSchedule(s)...........17

Pre-MaintenanceProcedures..............................18

MaintenanceSafety..........................................18

DisconnectingtheSpark-plugWire...................18

Lubrication..........................................................19

GreasingtheRail..............................................19

GreasingtheWheelBearings...........................19

EngineMaintenance...........................................20

EngineSafety...................................................20

ServicingtheAirCleaner..................................20

ServicingtheEngineOil....................................21

ServicingtheSparkPlug...................................23

FuelSystemMaintenance...................................24

CleaningtheFuel-SedimentCup......................24

DriveSystemMaintenance..................................25

CheckingtheTirePressure...............................25

CheckingtheWheelLugNuts...........................25

HydraulicSystemMaintenance...........................26

HydraulicSystemSafety...................................26

HydraulicFluidSpecications...........................26

CheckingtheHydraulic-FluidLevel...................26

ReplacingtheHydraulicFilter...........................27

ReplacingtheHydraulicFluid...........................27

Storage...................................................................28

StorageSafety..................................................28

Storage.............................................................28

Troubleshooting......................................................29

Safety

Improperuseormaintenancebytheoperatoror

ownercanresultininjury.Toreducethepotential

forinjury,complywiththesesafetyinstructions

andalwayspayattentiontothesafety-alert

symbol

,whichmeans:Caution,Warning,or

Danger—personalsafetyinstruction.Failureto

complywiththeinstructionmayresultinpersonal

injuryordeath.

GeneralSafety

Thisproductiscapableofamputatinghandsand

feetandofthrowingobjects.Alwaysfollowallsafety

instructionstoavoidseriouspersonalinjury.

Usingthisproductforpurposesotherthanitsintended

usecouldprovedangeroustoyouandbystanders.

•Readandunderstandthecontentsofthis

Operator’sManualbeforestartingtheengine.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat

causesdistractions;otherwise,injuryorproperty

damagemayoccur.

•Donotputyourhandsorfeetnearmoving

componentsofthemachine.

•Donotoperatethemachinewithoutallguards

andothersafetyprotectivedevicesinplaceand

workingonthemachine.

•Keepclearofanydischargeopening.Keep

bystandersandpetsasafedistanceawayfrom

themachine.

•Keepchildrenoutoftheoperatingarea.Never

allowchildrentooperatethemachine.

•Stopthemachineandshutofftheenginebefore

servicing,fueling,oruncloggingthemachine.

Improperlyusingormaintainingthismachinecan

resultininjury.T oreducethepotentialforinjury,

complywiththesesafetyinstructionsandalwayspay

attentiontothesafety-alertsymbol,whichmeans

Caution,Warning,orDanger—personalsafety

instruction.Failuretocomplywiththeseinstructions

mayresultinpersonalinjuryordeath.

Youcanndadditionalsafetyinformationwhere

neededthroughoutthisOperator’sManual.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

decal120-0625

120-0625

1.Pinchpoint,hand—keephandsaway.

decal130-8322

130-8322

1.Useonlyfuelwithan

alcoholcontentbyvolume

under10%.

3.Donotusefuelwithan

alcoholcontentbyvolume

greaterthan10%.

2.ReadtheOperator's

Manualformore

informationonfuel.

decal133-8056

133-8056

decal137-0554

137-0554

1.Warning—donotexceed88km/h(55mph)when

transportingthemachine.

decal137-0555

137-0555

1.Cuttinghazard—keepawayfrommovingparts.

decal137-0564

137-0564

1.Warning—readtheOperator’sManual;keepawayfromthe

machinewhileinoperation.

decal137-0587

137-0587

1.1)Starttheengine;2)

Movetheleverforwardto

splitthelog;3)Movethe

leverbackwardtoreturn

thesplittingwedge.

2.Cuttinghazard—keep

handsoffofthelog.

decal137-0588

137-0588

1.Warning—readthe

Operator’sManual.

3.Tolowertherail,1)Turn

thelocklever;2)Lower

therail;3)Insertthelock

pin.

2.Toraisetherail,1)

Removethelockpin;2)

Raisetherail;3)Turnthe

locklever.

decal137-0551

137-0551

1.Warning—readtheOperator’sManual.4.Cuttinghazard—keepawayfrommovingparts.

2.Thrownoryingobjectshazard—weareyeprotection.5.Thrownobjecthazard—keepbystandersawayfromthe

machine.

3.Warning—wearprotectivegloves.

ProductOverview

g205930

Figure3

1.Endplate6.Raillockingpin

2.Spittingwedge7.Hydrauliclter

3.Jacklift

8.Hydraulicreservoir

4.Hitchreceiver

9.Controllever

5.Safetychains

Controls

Becomefamiliarwithallthecontrolsbeforeyoustart

theengineandoperatethemachine.

EngineControls

g019744

Figure4

1.Recoil-starthandle5.Fuelcap

2.Fuelvalve

6.Oildipstick

3.Chokelever7.Oil-drainplug

4.Throttlelever

8.ON/OFFswitch

FuelValve

Thefuelvalve(Figure4)islocatedunderneaththe

chokelever.Movetheleverforthefuelvalvetothe

ONpositionbeforeattemptingtostarttheengine.

Whenyouhavenishedusingthemachine,shutoff

theengineandmovethefuel-valvelevertotheOFF

position.

ChokeLever

Usethechokelever(Figure4)tostartacoldengine.

Beforepullingtherecoil-starthandle,movethechoke

levertotheCLOSEDposition.Oncetheengineis

running,movethechokelevertotheOPENposition.

Donotusethechokeiftheengineisalreadywarmed

uporiftheairtemperatureishigh.

ThrottleLever

Thethrottlelever(Figure4)controlsthespeed(rpm)

oftheengine.Itislocatednexttothechokelever.

EngineON/OFFSwitch

TheON/OFFswitchislocatedonthefrontofthe

engine.

•RotateittotheONpositiontostartandrunthe

engine.

•RotateittotheOFFpositiontoshutofftheengine.

g021103

Figure5

1.Offposition2.Onposition

Recoil-StartHandle

Tostarttheengine,pulltherecoil-starthandle(Figure

4)quicklytoturntheengineover.Theenginecontrols

describedabovemustallbesetcorrectlyforthe

enginetostart.

WedgeControlLever

Thewedgecontrolleveractuatesthehydraulicvalve

thatmovesthesplittingwedgeforwardandreverse

duringthelogsplittingprocess.

•Holdthecontrollevertowardtheendplateto

movethesplittingwedgeforward.

•Releasethecontrollevertostopthesplitting

wedgemovement.

•Movethecontrollevertothereversepositionto

retractthesplittingwedge.Movingtheleverto

thefullreversepositionautomaticallyretractsthe

splittingwedgealltheway.

g206049

Figure6

1.Movethewedgeforward.

3.Movethewedgerearward.

2.Controllever(neutral

position)

Specications

Length

246cm(97inches)

Width

130cm(51inches)

Height

115cm(46inches)

Weight

412kg(909lb)

Maximumlogopening

63cm(25inches)

Hitchreceiver

5cm(2inches)

Operation

BeforeOperation

BeforeOperationSafety

GeneralSafety

•Neverallowchildrenoruntrainedpeopleto

operateorservicethemachine.Localregulations

mayrestricttheageoftheoperator.Theowner

isresponsiblefortrainingalloperatorsand

mechanics.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Knowhowtostopthemachineandenginequickly.

•Checkthatoperator-presencecontrols,safety

switches,andshieldsareattachedandfunctioning

properly.Donotoperatethemachineunlessthey

arefunctioningproperly.

FuelSafety

•Toavoidpersonalinjuryorpropertydamage,use

extremecareinhandlingfuel.Fuelvaporsare

ammableandexplosive.

•Extinguishallcigarettes,cigars,pipes,andother

sourcesofignition.

•Useonlyanapprovedfuelcontainer.

•Donotremovethefuelcaporaddfueltothefuel

tankwhiletheengineisrunningorwhilehot.

•Donotrefuelthemachineindoors.

•Donotstorethemachineorfuelcontainerwhere

thereisanopename,spark,orpilotlight,such

asonawaterheateroronotherappliances.

•Donotllcontainersinsideavehicleoronatruck

ortrailerbedwithaplasticliner.Alwaysplace

containersontheground,awayfromyourvehicle

beforelling.

•Removetheequipmentfromthetruckortrailer

andrefuelitwhileitisontheground.Ifthisisnot

possible,thenrefuelfromaportablecontainer

ratherthanafuel-dispensernozzle.

•Donotoperatethemachinewithouttheentire

exhaustsysteminplaceandinproperworking

condition.

•Keepthefuel-dispensernozzleincontactwith

therimofthefueltankorcontaineropeningat

alltimesuntilfuelingiscomplete.Donotusea

nozzlelock-opendevice.

•Ifyouspillfuelonyourclothing,changeyour

clothingimmediately.Wipeupanyspilledfuel.

•Neveroverllthefueltank.Replacethefuelcap

andtightenitsecurely.

•Storefuelinanapprovedcontainerandkeepit

outofthereachofchildren.Neverbuymorethan

a30-daysupplyoffuel.

•Donotllthefueltankcompletelyfull.Addfuelto

thefueltankuntilthelevelisatthebottomofthe

llernecktube..

–Avoidprolongedbreathingofvapors.

–Keepyourfaceawayfromthenozzleandfuel

tankopening.

–Avoidcontactwithskin;washoffspillswith

soapandwater.

AddingFuel

FuelRecommendations

•Forbestresults,useonlyclean,fresh(lessthan

30daysold),unleadedgasolinewithanoctane

ratingof87orhigher((R+M)/2ratingmethod).

•Ethanol:Gasolinewithupto10%ethanol

(gasohol)or15%MTBE(methyltertiarybutyl

ether)byvolumeisacceptable.Ethanoland

MTBEarenotthesame.Gasolinewith15%

ethanol(E15)byvolumeisnotapprovedforuse.

Neverusegasolinethatcontainsmorethan

10%ethanolbyvolume,suchasE15(contains

15%ethanol),E20(contains20%ethanol),orE85

(containsupto85%ethanol).Usingunapproved

gasolinemaycauseperformanceproblemsand/or

enginedamagewhichmaynotbecoveredunder

warranty.

•Donotusegasolinecontainingmethanol.

•Donotstorefueleitherinthefueltankorinfuel

containersoverthewinterunlessyouuseafuel

stabilizer.

•Donotaddoiltogasoline.

Important:Toreducestartingproblems,addfuel

stabilizertothefuelallseason,mixingitwithfuel

lessthan30daysold;runthemachinedrybefore

storingitformorethan30days.

Donotusefueladditivesotherthanafuel

stabilizer/conditioner.Donotusefuelstabilizers

withanalcoholbasesuchasethanol,methanol,

orisopropanol.

FillingtheFuelTank

FuelTankCapacity:1.1L(1.2USqt)

1.Parkthemachineonalevelsurface,shutoffthe

engine,andallowtheenginetocool.

2.Cleanaroundthefuelcapandremoveit(Figure

7).

g019745

Figure7

3.Addfueltothefueltankuntilthelevelisatthe

maximumfuellevel(Figure8).

Important:Thisspaceinthetankallows

fueltoexpand.Donotllthefueltank

completelyfull.

g020679

Figure8

1.Maximumfuellevel

4.Installthefuelcapsecurely(Figure7).

5.Wipeupanyspilledfuel.

PreparingtoUsethe

Machine

1.Parkthemachineonalevelsurfaceand

disconnectthemachinefromthetowvehicle.

2.Chockthefrontandbackofthetirestoprevent

themachinefrommoving.

3.Ensurethatallguardsareinplaceandingood

condition.

4.Ensurethattheworkareaisfreeofwoodand

debris.

5.Performalldailymaintenanceprocedures

describedinMaintenance(page17).

DuringOperation

DuringOperationSafety

GeneralSafety

•Theowner/operatorcanpreventandisresponsible

foraccidentsthatmaycausepersonalinjuryor

propertydamage.

•Wearappropriateclothing,includingeye

protection;handprotection;longpants;

slip-resistant,substantialfootwear;andhearing

protection.Tiebacklonghairanddonotwear

looseclothingorloosejewelry.

•Donotoperatethemachinewhileill,tired,or

undertheinuenceofalcoholordrugs.

•Nevercarrypassengersonthemachineandkeep

bystandersandpetsawayfromthemachine

duringoperation.

•Beforeyoustarttheengine,ensurethatthe

machineissecurefrommovement,therailis

lockedinthehorizontalorverticalposition,and

youareintheoperatingposition.

•Alwaysoperatethemachinefromtheoperator

zonespeciedinSplittingaLog(page12).Keep

theoperator’sareaandadjacentareasclearfor

safe,securefooting.

•Keepyourhandsandfeetawayfrommovingparts.

Keepclearofthesplittingwedgeatalltimes.

•Ifahelperisassistinginloadinglogs,never

activatethecontrolsuntilthehelperisatleast3m

(10ft)awayfromthemachine.

•Stopthemachine,shutofftheengine,waitfor

allmovingpartstostop,andinspectthesplitting

wedgeafterstrikinganobjectorifthereisan

abnormalvibrationinthemachine.Makeall

necessaryrepairsbeforeresumingoperation.

•Neverrunanengineinanareawhereexhaust

gassesareenclosed.

•Neverleavearunningmachineunattended.

•Beforeleavingtheoperatingposition,dothe

following:

–Fullyretractthesplittingwedge.

–Shutofftheengine.

–Waitforallmovingpartstostop.

•Donotoperatethemachinewhenthereistherisk

oflightning.

•Useaccessories,attachments,andreplacement

partsapprovedbyTheT oro®Companyonly.

SplittingSafety

•Placeyourhandsonthesidesofthelog,notonthe

ends.Neverplaceyourhandsoranypartofyour

bodybetweenalogandanypartofthemachine.

•Donotstraddleorreachacrossthelog-splitting

areawhenoperatingthemachine.

•Useyouronlyhandtopushthecontrollever

forward(towardthelog).Ifthelogmovesbefore

thesplittingwedgecontactsit,donottouchthe

splittingwedgewhileinmotion.Releasethe

controllever,thenpositionthelog.

•Operatethemachineonlyfromtheoperating

positionbythecontrollever.

•Only1adultshouldstabilizethelogandoperate

thecontrolhandletoensurefullcontroloverthe

logandsplittingwedge.

•Neverattempttosplitmorethan1logatatime.

•Keeptheworkareaclean;removesplitlogsfrom

aroundthemachinesothatyoudonotslipon

them.

•Logsshouldbecutwithendsassquareas

possiblepriortosplitting.Forlogsthatarenotcut

square,theleast-squareendandlongestportion

ofthelogshouldbeplacedtowardthesplitting

wedgeandthesquareendplacedtowardtheend

plate.

StartingtheEngine

1.TurntheengineOn/OffswitchtotheONposition

(Figure5).

2.MovethefuelvalvetotheOPENposition(Figure

7).

g205921

Figure9

1.Chokelever

3.Throttlelever

2.Fuelvalve4.Recoil-starthandle

3.MovethechokelevertotheCLOSEDposition

(Figure7).

Note:Awarmorhotenginemaynotrequire

choking.

4.MovethethrottlelevertotheFASTposition

(Figure7).

5.Pullthestarterhandlelightlyuntilyoufeel

resistance,thenpullthehandlebriskly(Figure

7).Returnthestarterhandlegently.

6.Aftertheenginestarts,graduallymovethe

chokeleverbacktotheOFFposition.Ifthe

enginestallsorhesitates,movethechokeback

totheONpositionagainuntiltheenginewarms

up.ThenmoveittotheOFFposition.

ShuttingofftheEngine

1.MovethethrottlelevertoSLOWposition.

2.TurntheengineOn/OffswitchtotheOFF

position.

3.MovethefuelvalvetotheCLOSEDposition.

ChangingtheRailPosition

WARNING

Therailisheavyandcansuddenlyfallonto

themachineframeifyoureleasethehandle

whenraisingorloweringtherail.

Controltherailbythehandle,andkeepyour

handsawayfromthemachineframeand

pinchpointswhenraisingorloweringtherail.

RaisingtheRailtotheVertical

Position

Youcanrotatetherailanduseitinthehorizontalor

verticalposition.

1.Parkthemachineonalevelsurfaceandshut

offtheengine.

2.Chockthefrontandbackofthetirestoprevent

themachinefrommoving.

3.Removethelockpin(Figure10).

4.Rotatetherailsothatitisvertical,againstthe

baseofthemachine(Figure10).

5.Rotatetheverticallocklevertotheclosed

positiontosecurethelowerrailinplace(Figure

10).

g206125

Figure10

LoweringtheRailtotheHorizontal

Position

1.Rotatetheverticallocklevertotheopenposition

(Figure11).

2.Carefullyrotatetherailintothehorizontal

position(Figure11).

3.Installthelockpintosecuretherail(Figure11).

g206124

Figure11

SplittingaLog

WARNING

Thismachineiscapableofamputatinghands

andfeet.

Alwaysstandintheoperatingareashownin

Figure12.

g206500

Figure12

1.Operatingarea

1.Parkthemachineonalevelsurface.

2.Chockthefrontandbackofthetirestoprevent

themachinefrommoving.

3.Changetherailposition,ifdesired,andlockit

intoposition;refertoChangingtheRailPosition

(page11).

4.Starttheengine.

5.Ensurethatthelogsyouaresplittingareless

than60cm(24inches)longandthatbothends

arecutasataspossible.

Note:Thispreventsthelogfromslidingoutof

positionwhileunderpressure.

6.Placethelogagainsttheendplatesothatthe

directionofthegrainmatchesthedirectionof

movementforthesplittingwedge.

g206746

Figure13

1.Log3.Endplate—Railvertical

position

2.Endplate—Railhorizontal

position

Important:Neverattempttosplitlogs

acrossthegrain.

g206160

Figure14

7.MovethecontrollevertotheFORWARDposition

tosplitthelog.

8.MovethecontrollevertotheREVERSEposition

toreturnthesplittingwedge.

9.Shutofftheenginewhenyouarenished

splittinglogs.

AfterOperation

AfterOperationSafety

•Cleandebrisfromthemuferandenginetohelp

preventres.Cleanupoilorfuelspills.

•Allowtheenginetocoolbeforestoringthemachine

inanyenclosure.

•Shutoffthefuelbeforestoringortransportingthe

machine.

•Neverstorethemachineorfuelcontainerwhere

thereisanopename,spark,orpilotlight,such

asonawaterheateroronotherappliances.

•Keepallpartsofthemachineingoodworking

conditionandallhardwaretightened.

•Replaceallwornordamageddecals.

TowingSafety

Checkwithyourlocalcountyorstatetowingsafety

regulationsbeforetowingthemachine.

•Inordertoreducethepossibilityofanaccident

whiletransportingthemachineonpublicroads,

ensurethatthetowingvehicleismechanically

soundandingoodoperatingcondition.

•Shutofftheenginebeforetransportingthe

machine.

•Ensurethattheballhitchyouareusingisthe

propersizeforthehitchreceiveronthemachine.

•Inspectthehitchandcouplingforwear.Nevertow

themachinewithdamagedordefectivehitches,

couplings,chains,orothercomponents.

•Checkthetireairpressureonthetowingvehicle

andthemachine.

•Checkthetiretreadandsidewallfordamageand

wear.

•Properlyattachthesafetychainstothetowing

vehicle.

•Ensurethatthedirectionalandbrakelightsare

workingproperly.

•Ensurethatthedirectional,backup,andbrake

lightsofthetowvehicleareworkingproperly(if

equipped).

•Beforetowing,ensurethatyourmachineis

correctlyandsecurelyattachedtothetowing

vehicle.

•Ensurethatthesafetychainsareproperlysecured

tothevehicle,andleaveenoughslackforturning.

•Donotcarryanymaterialinthemachinewhen

towing.

•Avoidsuddenstopsandstarts.Thiscancause

skidding,orjackkning.Smooth,gradualstarts

andstopswillimprovetowing.

•Avoidsharpturnstopreventrolling.T owonlywith

avehiclethathasahitchdesignedfortowing.Do

notattachtowedequipmentexceptatthehitch

point.

•Donottowthemachinefasterthan88km/h(55

mph).

•Usecautionwhenbackingup;useaspotter

outsidethevehicletoguideyou.

•Donotallowanyonetositorrideonthemachine.

•Disconnectthemachinefromthetowvehicle

beforeusingit.

•Securethemachinefrommovementbeforeyou

towit.

•Placechockblocksunderneaththetirestoprevent

themfromrollingwhilethemachineisparked.

TowingtheMachine

Beforetowingthemachine,readalloftheinformation

andperformalloftheapplicableproceduresinthis

sectiontoensuresafeandpropertowing.

WARNING

Towingthemachineathighspeedincreases

theriskofahitchmalfunctionandtirefailure.

Higherspeedsalsoincreasethemomentum

ofthemachineandbrakingdistance.Ifthe

machinedetachesfromthetowvehicleathigh

speed,itcouldcausedamagetoproperty,or

injuryordeathtobystanders.

Donotexceed88km/h(55mph)whentowing

themachine.Forpoorroadconditionsor

inclementweather,reducespeedaccordingly.

•ReviewandunderstandtheT owingSafety(page

13).

•Testthebrakesofthetowvehiclebeforetowing.

•Avoidsuddenstartsandstopswhiletowingthe

machine.

TowVehicleRequirements

Beforeconnectingthemachinetoyourtowvehicle,

ensurethatyourvehicleispreparedasfollows:

•Ensurethatyourtowvehiclehastowing

capacityfortheweightofthemachine;referto

Specications(page7).

•UseaClass2orlargerreceiver.

•Ensurethatyourtowvehiclehastheappropriate

hitchtotowthemachine;optionsincludea50mm

(2inch)ballhitchorapintlehitch.

•Ensurethattheelectricalconnectorofthetow

vehicleiscompatiblewiththeelectricalconnector

ofthemachine.Themachineusesastandard

4-pin,atplug.Ifyourtowvehiclehasadifferent

typeofplug,obtainanadapterfromanautomotive

partsstore.

HitchingtheMachinetoaTow

Vehicle

1.Shut-offtheengineandfuelvalve.

2.Lowertherailtothehorizontalpositionand

secureitwiththelockpin;refertoLoweringthe

RailtotheHorizontalPosition(page12).

3.Inspectthetires;refertoCheckingtheTire

Pressure(page25).

4.Applychassisgreasetothesocketofthehitch

receiverandtheareaoftheclampthatcontacts

theball.

5.Oilthepivotpointsandslidingsurfacesofthe

hitchreceiverwithSAE30motoroil.

6.Crankthehandleofthejacklifttoalignthehitch

receiverwiththeballofthetowvehicle.

7.HitchthemachineasshowninFigure15.

g035113

Figure15

8.Crankthehandleonthejacklifttoraisethe

casterwheelsofftheground.

ConnectingtheSafetyChainsto

theTowVehicle

1.Pullthesafetychainthroughtheslotsinthe

keyholes,sothatthelengthsoneachsideare

equal.

2.Crossbothlengthsofchainunderthehitch

receiver.

Note:Crossingthechainsdecreasesthe

chancesofthefrontofthemachinedropping

tothegroundifthehitchdoesnotholdthe

connection.

g206325

Figure16

1.Connectinglinks2.Chainscrossedunder

hitchreceiver

3.Connecteachlengthofchaintothesafety

chainmountingpointonthetowvehiclewiththe

connectinglinks(Figure16).

Important:Ensurethatthechainhas

enoughslackforturningaroundcorners

whentowingthemachine.

ConnectingandCheckingthe

Lights

1.Connecttheelectricalplugofthemachinewith

theelectricalplugofthetowvehicle(Figure17).

g020828

Figure17

Note:Themachineusesastandard4-pin,at

plug.Ifyourtowvehiclehasadifferenttype

ofplug,obtainanadapterfromanautomotive

partsstore.

2.EnsurethatthetowvehicleisinNEUTRAL,

engagetheparkingbrake,andstarttheengine.

3.Testthelightsasfollows:

A.Turnontheheadlightsofthetowvehicle.

Note:Thetaillightsofthemachineshould

illuminate.

B.Pressthebrakepedalofthetowvehicle.

Note:Thebrakelightsofthemachine

shouldilluminate.

C.Operateeachturnsignalofthetowvehicle

inturn.

Note:Thecorrespondingturn-signallights

ofthemachineshouldilluminate.

Maintenance

Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

MaintenanceProcedure

Afterthersthour

•Checkthewheellugnuts.

Aftertherst10hours

•Checkthewheellugnuts.

Aftertherst20hours

•Changetheengineoil.

Beforeeachuseordaily

•Inspecttheair-cleanerelements.

•Checktheengine-oillevel.

•Checkthetirepressure.

•Checkthehydraulic-uidlevel.

Every50hours

•Cleantheair-cleanerelements.Cleanthemmorefrequentlyindustyoperating

conditions.

Every100hours

•Changetheengineoil(moreofteninextremelydustyorsandyconditions).

•Checkthesparkplug.

•Cleanthefuel-sedimentcup.

•Replacethehydrauliclter.

•Replacethehydraulicuid.

Every300hours

•Replacethepaperair-cleanerelement.Replaceitmorefrequentlyindusty

operatingconditions.

•Replacethesparkplug.

Every500hours

•Greasethewheelbearings.

Yearly

•Checkthewheellugnuts.

Yearlyorbeforestorage

•Changetheengineoil.

•Cleanthefuel-sedimentcup.

Note:Refertoyourengineowner’smanualforadditionalmaintenanceprocedures.

Pre-Maintenance

Procedures

MaintenanceSafety

•Beforerepairingthemachinedothefollowing:

–Parkthemachineonalevelsurface.

–Fullyretractthesplittingwedge.

–Shutofftheengine.

–Disconnectthespark-plugwire.

•Cleangrassanddebrisfromthemuferand

enginetohelppreventres.

•Cleanupoilorfuelspills.

•Donotallowuntrainedpersonneltoservicethe

machine.

•Usejackstandstosupportthemachineand/or

componentswhenrequired.

•Carefullyreleasepressurefromcomponentswith

storedenergy.

•Removethespark-plugwirebeforemakingany

repairs.

•Keepyourhandsandfeetawayfrommoving

parts.Ifpossible,donotmakeadjustmentswith

theenginerunning.

•Keepallpartsingoodworkingconditionandall

hardwaretightened.Replaceallwornordamaged

decals.

•Neverinterferewiththeintendedfunctionofa

safetydeviceorreducetheprotectionprovided

byasafetydevice.Checktheirproperoperation

regularly.

•Toensureoptimumperformanceandcontinued

safetycerticationofthemachine,useonly

genuineT ororeplacementpartsandaccessories.

Replacementpartsandaccessoriesmadeby

othermanufacturerscouldbedangerous,and

suchusecouldvoidtheproductwarranty.

Disconnectingthe

Spark-plugWire

Pullthespark-plugwireofftheterminalofthespark

plug(Figure18).

g019281

Figure18

1.Sparkplug

Lubrication

GreasingtheRail

Greasetype:General-purposegrease

Ifthesplittingwedgegetsstuckontherail,ensurethat

thebeamisnotbentandthereisnothingobstructing

thepathofthewedge,thengreasetherail.Lubricate

bothsidesofthebeamface.

g206411

Figure19

1.Rail

GreasingtheWheel

Bearings

ServiceInterval:Every500hours

Greasetype:General-purposegrease

1.Removetherubberplugsfromtheaxle(Figure

20).

g206422

Figure20

1.Rubberplug

2.Connectagreaseguntothegreasettings

andpumpgreaseintothettingsontheaxle

(Figure20)andthecasterwheels(Figure21)

untilgreasebeginstooozeoutofthebearings.

g206425

Figure21

1.Greasetting

3.Installtherubberplugs(Figure20).

EngineMaintenance

EngineSafety

•Shutofftheenginebeforecheckingtheoilor

addingoiltothecrankcase.

•Donotchangethegovernorspeedoroverspeed

theengine.

ServicingtheAirCleaner

ServiceInterval:Beforeeachuseordaily—Inspect

theair-cleanerelements.

Every50hours—Cleantheair-cleaner

elements.Cleanthemmorefrequentlyindusty

operatingconditions.

Every300hours/Yearly(whichevercomes

rst)—Replacethepaperair-cleanerelement.

Replaceitmorefrequentlyindustyoperating

conditions.

Important:Donotoperatetheenginewithout

theair-lterassembly;extremeenginedamage

willoccur.

1.Shutofftheengineandwaitforallmovingparts

tostop.

2.Disconnectthewirefromthesparkplug;referto

DisconnectingtheSpark-plugWire(page18).

3.Removethenutthatsecuresthecover(Figure

22).

g019728

Figure22

1.Covernut

4.Foamelement

2.Cover

5.Paperelement

3.Wingnut6.Base

4.Removethecover.

Note:Becarefultopreventdirtanddebrisfrom

fallingintothebase.

5.Removethefoamandpaperelementsfromthe

base(Figure22).

6.Removethefoamelementfromthepaper

element(Figure22).

7.Inspectthefoamandpaperelementsand

replacethemiftheyaredamagedorexcessively

dirty.

Note:Nevertrytobrushdirtoffthepaper

element;brushingforcesthedirtintothebers.

8.Cleanthefoamelementinwarm,soapywater

orinanonammablesolvent.

Note:Donotusefueltocleanthefoamelement

becauseitcouldcreateariskofreorexplosion.

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Toro Log Splitter User manual

Toro Log Splitter User manual

Toro Log Splitter User manual

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