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User manual
Ultrasonic humidiers
ventilation - duct version
3
ENG
“humiSonic ventilation” +0300063EN - rel. 1.0 - 16.02.2016
AVVERTENZE
Gli umidifi catori CAREL sono prodotti avanzati, il cui funzionamento è specifi cato nella documentazione
tecnica fornita col prodotto o scaricabile, anche anteriormente all’acquisto, dal sito internet carel. Ogni
prodotto CAREL, in relazione al suo avanzato livello tecnologico, necessita di una fase di qualifi ca/confi
gurazione/programmazione affi nché possa funzionare al meglio per l’applicazione specifi ca. La mancanza
di tale fase di studio, come indicata nel manuale, può generare malfunzionamenti nei prodotti fi nali di cui
CAREL non potrà essere ritenuta responsabile. Il cliente (costruttore, progettista o installatore
dell’equipaggiamento fi nale) si assume ogni responsabilità e rischio in relazione alla confi gurazione del
prodotto per il raggiungimento dei risultati previsti in relazione all’installazione e/o equipaggiamento fi nale
specifi co. CAREL in questo caso, previo accordi specifi ci, può intervenire come consulente per la buona
riuscita della installazione/start-up macchina/utilizzo, ma in nessun caso può essere ritenuta responsabile
per il buon funzionamento dell’umidifi catore ed impianto fi nale qualora non siano state seguite le
avvertenze o raccomandazioni descritte in questo manuale, o in altra documentazione tecnica del prodotto. In particolare, senza esclusione dell’obbligo di osservare le
anzidette avvertenze o raccomandazioni, per un uso corretto del prodotto si raccomanda di prestare attenzione
alle seguenti avvertenze:
• PERICOLO SCOSSE ELETTRICHE: L’umidi catore contiene componenti sotto tensione elettrica. Togliere
l’alimentazione di rete prima di accedere a parti interne, in caso di manutenzione e durante l’installazione.
• PERICOLO PERDITE D’ACQUA: L’umidi catore carica/scarica automaticamente e costantemente quantità
d’acqua. Malfunzionamenti nei collegamenti o nell’umidi catore possono causare perdite.
Attenzione
Attenzione:
• Condizioni ambientali e tensione di alimentazione devono essere conformi ai valori speci cati nelle
etichette ‘dati di targa’ del prodotto.
• Installazione, utilizzo e manutenzione devono essere eseguite da personale quali cato, consapevole delle
precauzioni necessarie e in grado di e ettuare correttamente le operazioni richieste.
• Per la produzione di acqua nebulizzata si deve utilizzare esclusivamente acqua con caratteristiche indicate
nel presente manuale.
• Tutte le operazioni sul prodotto devo essere eseguite secondo le istruzioni contenute nel presente manuale
e nelle etichette applicate al prodotto. Usi e modi che non autorizzati dal produttore sono da considerarsi
impropri. CAREL non si assume alcuna responsabilità per tali utilizzi non autorizzati.
• Non tentare di aprire l’umidi catore in modi diversi da quelli indicati nel manuale.
• Attenersi alle normative vigenti nel luogo in cui si installa l’umidi catore.
• Tenere l’umidi catore fuori dalla portata di bambini e animali.
• Non installare e utilizzare il prodotto nelle vicinanze di oggetti che possono danneggiarsi a contatto con
l’acqua (o condensa d’acqua). CAREL declina ogni responsabilità per danni conseguiti o diretti a seguito di
perdite d’acqua dell’umidi catore.
• Non utilizzare prodotti chimici corrosivi, solventi o detergenti aggressivi per pulire le parti Interne ed esterne
dell’umidi catore, salvo non vi siano indicazioni speci che nei manuali d’uso.
• Non fare cadere, battere o scuotere l’umidi catore, poiché le parti interne e di rivestimento potrebbero
subire danni irreparabili.
CAREL adotta una politica di continuo sviluppo. Pertanto si riserva il diritto di e e ttuare m odi ch e e
miglioramenti a qualsiasi prodotto descritto nel presente documento senza preavviso. I dati tecnici presenti
nel manuale possono subire modifi che senza obbligo di preavviso. La responsabilità di CAREL in relazione
al proprio prodotto è regolata dalle condizioni generali di contratto CAREL pubblicate nel sito carel e/o
da specifi ci accordi con i clienti; in particolare, nella misura consentita dalla normativa applicabile, in
nessun caso CAREL, i suoi dipendenti o le sue fi liali/affi liate saranno responsabili di eventuali mancati
guadagni o vendite, perdite di dati e di informazioni, costi di merci o servizi sostitutivi, danni a cose o persone,
interruzioni di attività, o eventuali danni diretti, indiretti, incidentali, patrimoniali, di copertura, punitivi, speciali
o consequenziali in qualunque modo causati, siano essi contrattuali, extra contrattuali o dovuti a negligenza o
altra responsabilità derivanti dall’ utilizzo del prodotto o dalla sua installazione, anche se CAREL o le sue liali/
a liate siano state avvisate della possibilità di danni.
SMALTIMENTO
L’umidi catore è composto da parti di metallo e parti di plastica. In riferimento alla Direttiva 2002/96/CE del Parlamento
Europeo e del Consiglio del 27 gennaio 2003 e alle relative normative nazionali di attuazione, informiamo che:
1. sussiste l’obbligo di non smaltire i RAEE come ri uti urbani e di e ettuare, per detti ri uti, una raccolta separata;
2. per lo smaltimento vanno utilizzati i sistemi di raccolta pubblici o privati previsti dalla leggi locali. È inoltre
possibile riconsegnare al distributore l’apparecchiatura a ne vita in caso di acquisto di una nuova;
3. questa apparecchiatura può contenere sostanze pericolose: un uso improprio o uno smaltimento non corretto
potrebbe avere e etti negativi sulla salute umana e sull’ambiente;
4. il simbolo (contenitore di spazzatura su ruote barrato) riportato sul prodotto o sulla confezione e sul foglio
istruzioni indica che l’apparecchiatura è stata immessa sul mercato dopo il 13 Agosto 2005 e che deve
essere oggetto di raccolta separata;
5. in caso di smaltimento abusivo dei ri uti elettrici ed elettronici sono previste sanzioni stabilite dalle vigenti
normative locali in materia di smaltimento.
Garanzia sui materiali: 2 anni (dalla data di produzione, escluse le parti di consumo).
Omologazioni: la qualità e la sicurezza dei prodotti CAREL sono garantite dal sistema di progettazione e
produzione certi cato ISO 9001, nonché dal marchio
.
WARNINGS
CAREL humidifi ers are advanced products, whose operation is specifi ed in the technical documentation
supplied with the product or can be downloaded, even prior to purchase, from the website carel. Each
CAREL product,
in relation to
its advanced level of technology, requires setup/confi guration/
programming/commissioning to
be able to operate in the best possible way
for the speci c application. The
failure to complete such operations, which are required/indicated in the user manual, may cause the nal
product to malfunction; CAREL accepts no liability in such cases.
The customer (manufacturer, developer or installer of the n al equipment) accepts all liability and risk
relating to
the con guration of the product in order to reach the expected results in relation to
the speci c
n al installation and/or equipment.
CAREL may,
based on speci c agreements, act as a consultant for the
installation/commissioning/use of the unit, however in no case does it accept liability for the correct operation
of the humidi
er and the
nal installation if the warnings or suggestions provided in this manual or in other
product technical documents are not heeded. In addition to observing the above warnings and suggestions,
the following warnings must be heeded for the correct use of the product:
•
DANGER OF ELECTRIC SHOCK : The humidi er contains live electrical components. Disconnect the
mains power supply before accessing inside parts or during maintenance and installation.
•
DANGER OF WATER LEAKS:
The humidi er automatically and constantly lls/drains certain quantities
of water. Malfunctions in the connections or in the humidi er may cause leaks.
Important
Important:
•
Environmental and power supply conditions must conform to the values speci ed on the product rating labels.
•
Only quali ed personnel who are aware of the necessary precautions and able to perform the required
operations correctly may install, operate or carry out technical service on the product.
•
Only water with the characteristics indicated in this manual must be used for atomized water production.
•
All operations on the product must be carried out according to the instructions provided in this manual and
on the labels applied to the product. Any uses or modi cations that are not authorised by the manufacturer
are considered improper. CAREL declines all liability for any such unauthorised use.
•
Do not attempt to open the humidi er in ways other than those speci ed in the manual.
•
Observe the standards in force in the place where the humidi er is installed.
•
Keep the humidi er out of the reach of children and animals.
•
Do not install and use the product near objects that may be damaged when in contact with water (or
condensate). CAREL declines all liability for direct or indirect damage following water leaks from the
humidi er.
•
Do not use corrosive chemicals, solvents or aggressive detergents to clean the inside and outside parts of
the humidi er, unless speci cally indicated in the user manual.
•
Do not drop, hit or shake the humidi er, as the inside parts and the linings may be irreparably damaged.
CAREL adopts a policy of continual development. Consequently, CAREL reserves the right to make changes and
improvements to any product described in this document without prior warning. The technical speci cations
shown in the manual may be changed without prior warning.The liability of CAREL in relation to its products is
specifi ed in the CAREL general contract conditions, available on the website carel and/or by specifi c
agreements with customers; speci cally, to the extent where allowed by applicable legislation, in no case will
CAREL, its employees or subsidiaries be liable for any lost earnings or sales, losses of data and information,
costs of replacement goods or services, damage to things or people, downtime or any direct, indirect,
incidental, actual, punitive, exemplary, special or consequential damage of any kind whatsoever, whether
contractual, extra-contractual or due to negligence, or any other liabilities deriving from the installation, use or
impossibility to use the product, even if CAREL or its subsidiaries are warned of the possibility of such damage.
DISPOSAL
The humidi er is made up of metal parts and plastic parts. In reference to European Union directive 2002/96/
EC issued on 27 January 2003 and the related national legislation, please note that:
1.
WEEE cannot be disposed of as municipal waste and such waste must be collected and disposed of separately;
2.
the public or private waste collection systems de ned by local legislation must be used. In addition, the
equipment can be returned to the distributor at the end of its working life when buying new equipment;
3.
the equipment may contain hazardous substances: the improper use or incorrect disposal of such may have
negative e ects on human health and on the environment;
4.
the symbol (crossed-out wheeled bin) shown on the product or on the packaging and on the instruc tion sheet
indicates that the equipment has been introduced onto the market after 13 August 2005 and that it must
be disposed of separately;
5.
in the event of illegal disposal of electrical and electronic waste, the penalties are speci ed by local waste
disposal legislation.
Warranty on materials: 2 years (from the date of production, excluding consumables).
Approval: the quality and safety of CAREL products are guaranteed by the ISO 9001 certi ed design and
production system, as well as by the
mark.
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Content
1. INTRODUCTION AND ASSEMBLY 7
1.1 humiSonic (UU0*D) .................................................................................................7
1.2 Part numbers ...............................................................................................................7
1.3 Dimensions and weights ......................................................................................7
1.4 Opening the packaging .......................................................................................7
1.5 Material supplied .......................................................................................................7
1.6 Preparing for assembly ..........................................................................................7
1.7 Assembly ........................................................................................................................8
1.8 Identifi cation label ....................................................................................................8
1.9 Functional diagram ..................................................................................................8
1.10 Operating principle ..................................................................................................9
1.11 Accessories ....................................................................................................................9
1.12 Structure .........................................................................................................................9
2. WA TER CONNECTIONS 10
2.1 Warnings ......................................................................................................................10
2.2 Water connections (parts not included) ..................................................10
2.3 Positioning ..................................................................................................................10
2.4 Water connections ................................................................................................10
2.5 Feedwater ...................................................................................................................11
2.6 Drain water .................................................................................................................11
3. ELECTRICAL CONNECTIONS 12
3.1 Humidifi er electrical connections ................................................................12
3.2 Functional wiring diagram ..............................................................................13
3.3 “Slave” electrical panel .........................................................................................14
3.4 “Slave” panel wiring diagram ...........................................................................15
3.5 “Master” electrical panel .....................................................................................16
3.6 “Master” panel wiring diagram .......................................................................17
3.7 Electrical connections to the “Slave” panel .............................................18
3.8 Connection cable sizing ....................................................................................18
3.9 Electrical connect. to the “Master” panel .................................................19
3.10 Control types.............................................................................................................19
4. STARTING AND USER INTERFACE “SLAVE” PANEL 20
4.1 Starting .........................................................................................................................20
4.2 Shutdown / Standby ............................................................................................20
4.3 Autotest ........................................................................................................................20
4.4 Signal lights on the “Slave” panel ..................................................................20
4.5 Disabling ......................................................................................................................20
4.6 Reset tank hour counter ...................................................................................20
4.7 Automatic washing ...............................................................................................20
4.8 Washing due to inactivity .................................................................................20
5. USER INTERFACE “MASTER” PA NEL 21
5.1 Graphic terminal .....................................................................................................21
5.2 Keypad ..........................................................................................................................21
5.3 Display ...........................................................................................................................21
5.4 Programming mode .............................................................................................22
5.5 Setting/displaying the user parameters ..................................................22
5.6 Setting the Service parameters .....................................................................22
5.7 Quick access menus .............................................................................................23
6. COMMISSIONING “MASTER” PANEL 24
6.1 Starting .........................................................................................................................24
6.2 Scheduler ....................................................................................................................24
6.3 Regulation type .......................................................................................................24
6.4 Shutdown / Standby ............................................................................................24
6.5 Autotest ........................................................................................................................24
6.6 Reset tank hour counter ...................................................................................24
6.7 Automatic washing ...............................................................................................24
6.8 Manual procedures ...............................................................................................24
6.9 Probe calibration ....................................................................................................25
6.10 Access management ...........................................................................................25
6.11 Settings .........................................................................................................................25
6.12 Network settings ....................................................................................................25
7. FUNC TIONS “MASTER” PANEL 26
7.1 On/Off ...........................................................................................................................26
7.2 Set point.......................................................................................................................26
7.3 Regulation (control) ..............................................................................................26
7.4 Probe alarms ..............................................................................................................27
7.5 Flow-rate modulation ..........................................................................................27
7.6 Washing........................................................................................................................28
7.7 Timings .........................................................................................................................28
8. PAR AMETERS TABLE “MASTER” ELECTR. PANEL 30
9. ALARMS 33
9.1 Types of alarms ........................................................................................................33
9.2 Troubleshooting .....................................................................................................34
10. MAINTENANCE AND SPARE PARTS 35
10.1 Electrical components ........................................................................................35
10.2 Mechanical components ..................................................................................35
10.3 System information...............................................................................................36
10.4 Maintenance .............................................................................................................36
10.5 Maintenance operations ...................................................................................36
10.6 Maintenance intervals .........................................................................................36
10.7 Replacing the components .............................................................................36
10.8 Cleaning the tank ...................................................................................................37
11. GENERAL FEATURES AND MODELS 38
11.1 Ultrasonic humidifi er models and electrical specifi cations .....38
11.2 Cable cross-section ...............................................................................................38
11.3 Technical specifi cations ......................................................................................38
11.4 Fuse table ....................................................................................................................39
12. MULTIUNITS INSTALLATION 39
12.1 Connection master-slaves (until 4 humisonics) ..................................39
12.2 Connection multi-master (until 4 masters) ............................................42
13. DUCT INSTALLATION 44
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1. INTRODUCTION AND ASSEMBLY
1.1 humiSonic (UU0*D)
Range of ultrasonic adiabatic humidifi ers for direct humidifi cation in
ducts or air handling units. humiSonic is particularly suitable for many
applications in which optimisation of room humidity is an essential
factor for personal comfort and the quality of goods. The humidifi ers are
controlled by an external electrical panel. Depending on the required
functions, this can be the “Slave” (ON/OFF, status signal, remote ON/OFF)
or “Master” model (user interface and programming).
1.2 Part numbers
humisonic P/N Description
UU(XY)DD0000 without auxiliary card, without humidity probe
Tab. 1.a
(XY) = 02 2.4 kg/h, 05 4.8 kg/h, 07 7.2 kg/h, 09 9.6 kg/h,
14 14.4 kg/h, 18 18 kg/h;
Elect. panel P/N Description
UQ(XY)B(*)0000 “Slave” electrical panel
UQ(XY)C(*)0000 “Master” electrical panel
Tab. 1.b
(XY) = 05 up to 4.8 kg/h, 09 up to 9.6 kg/h, 18 up to 18 kg/h
(*) = D/1 = 230 / 110 V power supply
Note: for the table of humidifi er/electrical panel combination, see the
chapter “General features and models”.
1.3 Dimensions and weights
256
(10,1)
309
(12,2)
A
325
(12,8)
Fig. 1.a
Model UU02 UU05 UU07
Production (kg/h)
2,4 4,8 7,2
Height with baffl e mm(in)
325(12,8)
Height mm(in)
309 (12,2)
Depth mm (in)
256 (10,1)
Width A mm (in)
261(10,3) 386(15,2) 511(20,1)
Weight (kg (lb))
packaged
5,9(13) 7,4(16.3) 9,5(20,9)
empty
4,9(10,8) 6,4(14.1) 8(17,6)
installed*
5,7(12,6) 8,4(18,5) 10,8(23,8)
Model UU09 UU14 UU18
Production (kg/h)
9,6 14 18
Height with baffl e mm(in)
325(12,8)
Height mm(in)
309 (12,2)
Depth mm (in)
256 (10,1)
Width A mm (in)
636(25) 886(34,9) 1074(42,3)
Weight (kg (lb))
packaged
11(24,2) 14,7(32,4) 17,8(39,2)
empty
9,5(20,9) 12,7(28,0) 15,8(34,8)
installed*
13,1(28,9) 18,3(40,3) 23(50,7)
Tab. 1.c
* in normal operating conditions, fi lled with water.
1.4 Opening the packaging
□ make sure the humidifi er is intact upon delivery and immediately
notify the transporter, in writing, of any damage that may be due to
careless or improper transport;
□ move the humidifi er to the site of installation before removing from
the packaging, grasping the neck from underneath;
□ open the cardboard box, remove the protective material and remove
the humidifi er.
1.5 Material supplied
Make sure the following are included:
1. baffl e with 2 bolts;
2. user manual.
1.6 Preparing for assembly
Important: avoid installing the humidifi er in the duct in a position
where it may get wet.
• The unit is designed for assembly in compact air-conditioning units,
ventilation systems and air ducts.
• To ensure a very short free path, the atomised water needs to be
delivered as uniformly as possible along and across the duct or the
unit.
• Install the humidifi er in position where it is easily accessible/removable
for maintenance or repairs;
• Make an inspection opening on the wall of the ducting;
• To maximise absorption of atomised water in the air fl ow, for air
handling units with:
- is centrifugal, remove the defl ector (D),
- is axial or tangential, install the defl ector (D).
D
AIR
Fig. 1.b
• Place a drain tank underneath the humidifi er to collect any condensate;
this must be at least 0.6 m long and cover the free path. Install a drain
line with drain trap: the height of the drain trap must exceed the
system static pressure to ensure adequate draining of the tank.
• Air velocity in the duct must be between 1.5 and 3 m/s, so that the
atomised water is rapidly dispersed. In the event of faster air fl ows,
the cross-section of the duct must be increased so that the velocity is
within the allowed range. The length of the widened section must be
at least 0.6 m beyond the humidifi er in the direction of air fl ow, so as to
minimise condensation on the walls of the ducting or air handling unit.
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“humiSonic ventilation” +0300063EN - rel. 1.0 - 16.02.2016
1
2
4
5
V: 1.5 - 3 m/s
3
basic panel
complete panel
6
Fig. 1.c
Key
1 Stainless steel duct 4 Air fl ow
2 Humidifi er 5 Condensate collection basin
3 Control panel (external) 6 Drain trap
Important:
1. Choose the installation position so that the air fl ow disperses the
atomised water uniformly;
2. Make sure that the supporting surface is able to support the weight
of the unit.
The humidifi er can only be activated (atomised water production)
when the air handling unit fan is running. NEVER start atomised water
production without air fl ow in the duct: this may damage one or more
parts of the appliance.
1.7 Assembly
The appliance must be assembled on a horizontal support. Check correct
positioning using a spirit level.
Procedure:
1. Unscrew the screws (A) and remove the right side cover (B);
A
B
Fig. 1.d
2. Secure the humidifi er to the horizontal support using the fastening
brackets on the right and left sides;
Fig. 1.e
Important:
1. Install the humidifi er in horizontal position, using a spirit level, so
that the level sensor does not give a false reading;
2. Carefully secure the unit so that it does not move during operation.
1.8 Identifi cation label
The humidifi ers are identifi able from the packaging label and the
identifi cation label on the side.
S.N.
A0002066 Rev.2.0
Date
Code
D
a
t
e
04-
No
v
-
2
0
1
4
S
.
N.
A00
0
2
0
6
6
R
e
v
.
C
o
d
e
UU1%D%0000
04-Nov-2014
Fig. 1.f
Note: tampering with, removing or failing to reattach the identifi cation
labels or anything else that prevents certain identifi cation of the product will
make installation and maintenance operations more diffi cult.
1.9 Functional diagram
M
M
1
1
2
2
3
4
6
5
7
8
9
9
10
air
flow
Fig. 1.g
Key
1 Atomised water 7 Float level sensor
2 Diff user 8 Tank
3 Atomisation chamber 9 Driver
4 Fill valve 10 Piezoelectric transducer
5 Overfl ow pipe 11 Power supply
6 Drain valve
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1.11 Accessories
• BMS/RS485 serial card (P/N PCOS004850): to be installed on the control
board on the ““Master”” panel, used for direct interface to an RS485
network, with a maximum baud rate of 19200. The board guarantees
opto-isolation of the controller from the RS485 serial network.
• Humidity/temperature probes for ducts, CAREL P/Ns DPD*(T/H),
DPP*(T/H). Used in ducted heating and air-conditioning systems.
Supplied together with a mounting bracket. See manual +030220660.
1.12 Structure
The fi gure shows the body of the humidifi er, once having removed the
side panels and the cover (see chap. “Spare parts and maintenance”).
F
2
5
12
3
6
11
4
7
10
5
7
1
1
1
8
9
6
8
13
8
R
Fig. 1.i
Key
F Front 7 Terminal block
R Rear 8 Fastening bracket
1 Lifting handles 9 Bracket with cable glands
2 Rear diff user 10 Piezoelectric transducer
3 Front diff user 11 Electronic control board
4 Baffl e 12 Driver
5 Fill valve 13 Air intake
6 Drain valve
1.10 Operating principle
The operation of humiSonic humidifi ers is based on the principle of
atomisation of demineralised water using ultrasound technology. The
humidifi er operating principle can be summarised as follows:
• water fi ll via a fi ll solenoid valve until reaching the required level,
measured by the fl oat;
• if the autotest is enabled (default), the drain solenoid valve opens and
empties the tank (function designed to clean the tank of any residues/
dirt);
• water fi lled again to the required level;
• start ultrasonic atomisation (the air fl ow in the duct carries the particles
of moisture and distributes them into the surrounding environment);
• water refi ll based on the fl oat measures that the level has fallen below
the recommended value.
Ultrasound technology uses a voltage input signal that is transformed
via an oscillating circuit into a high frequency signal (1.7 MHz). This signal
supplies a transducer, the top of which is in contact with the water, which
starts vibrating at high frequency. The surface of the transducer vibrates
at very high speed (1.7 million times a second), a speed that does not
allow the water to move, due to its inertial mass. Consequently, a column
of water is created above the transducer. During the negative amplitude
of the transducer cycle, a void is created that is not fi lled by the water (as
this cannot respond to the extremely fast movements of the transducer).
The cavity thus created leads to the production of bubbles that are
pushed to the edge of the water column during the positive amplitude
of the cycle, thus colliding. During this process, very fi ne particles of water
are atomised on the edge of the water column. The resulting intersecting
sound waves created directly underneath the surface of the water cause
very small droplets of water to separate, forming a fi ne mist of vapour
that is immediately absorbed by the fl ow of air.
Dopo l'accensione
After switching on
Trasduttore / Transducer
Ampiezza negativa
Negative amplitude
Vuoto / Vacum
Trasduttore / Transducer
Ampiezza positiva
Positive amplitude
Trasduttore / Transducer
Fig. 1.h
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2. WATER CONNECTIONS
IMPORTANT: before proceeding with the water connections,
make sure that the humidifi er is not connected to the mains power
supply.
2.1 Warnings
1. Only use demineralised water. Install a shut-off valve for each humidifi er.
Allowable water pressure: from 1 to 6 bars;
2. The connections between the pipes/hoses in contact with demineralised
water and the humidifi er must be made from resistant material
suitable for this use (e.g. PVC or stainless steel);
3. The water lines must not be fouled by dust particles or other substances.
Carefully clean the lines before connecting to the
humidifi er;
4. All humiSonic ultrasonic humidifi ers are supplied with quick couplings
for connecting the fi ll hose (OD / ID = 8/6 mm).
2.2 Water connections (parts not included)
• Install a manual shut-off valve upstream of the installation (so as to
shut off the water supply); the valve must be suitable for use with
demineralised water.
• Install a mechanical fi lter (10 m) downstream of the manual shut-off
valve to trap any solid impurities; the fi lter must be fi tted with shut-off
devices to allow cleaning;
• Install a condensate collection basin that is at least 0.6 m longer than
the humidifi er, made from corrosion-resistant material such as plastic
or stainless steel.
Important:
1. when installation is completed, fl ush the supply hose for around 30
minutes by piping water directly into the drain, without sending it
into the humidifi er. After installing the valve, fl ush with water to
eliminate any processing residues and oil and prevent that enter the
humidifi er;
2. the drain hose must have a minimum diameter of 6 mm; it must
not have any bends that block water fl ow; the drain line must
comply with national and local standards in force and must include
a funnel to ensure interruption of continuity and a drain trap
to prevent the return of bad odours. The end of the line must have a
downwards slope to assist drainage;
3. do not block the atomised water outlet or the intake air
openings;
4. always check for water leaks. If the humidifi er is sprayed with water
during operation, short circuits may occur;
5. if there is the risk of the feedwater freezing, insulate the
water pipes.
water drain
water inlet
drain pan
Fig. 2.a
2.3 Positioning
As seen in chap.1, the humidifi er must be installed in ducting where the
air velocity is between 1.5 and 3 m/s.
Note: when calculating air velocity in the duct, keep in mind that the
area occupied by the humidifi er needs to be subtracted from the cross-
section of the duct.
The recommended position is downstream of the heating coil.
CD
HU
CC
G
I
PC
G
I
G
E
DP
Recommended location
Fig. 2.b
Key
G
I
Total air fl ow-rate introduced HU Humidifi er
CD Combined dampers DP Condensate collection tank
G
E
Outside air fl ow-rate CC Cooling coil
PC Heating coil
If assembling multiple humidifi ers, arrange them in a structure that can
support the weight of the appliances and that leaves optimum space
between the units, so as to ensure effi cient operation. Install a manual
shut-off valve for each humidifi er.
Note: any obstacles in front to the humidifi er are places where water
may condense.
2.4 Water connections
Once the humidifi er has been fi tted, make the water connections as
follows:
1. Unscrew the screws (A) and remove the right side cover (B);
B
Carico/ Fill
Scaric
o
/ Drain
A
Fig. 2.c
11
ENG
“humiSonic ventilation” +0300063EN - rel. 1.0 - 16.02.2016
2. Attach the pipes to the quick couplings (C) to connect the fi ll/drain
valves;
C
1
2
Insert
Extract
Fig. 2.d
3. Reposition the cover, paying attention to the point of attachment (D).
D
Fig. 2.e
2.5 Feedwater
To ensure correct operation, humiSonic requires the use of demineralised
water, with the chemical and physical characteristics specifi ed in the table.
To ensure these water quality values, a reverse-osmosis demineralisation
system is typically used.
FEEDWATER
Quick coupling OD 8 mm (0,32”)
Temperature limits °C (°F) 1…40 (33.8 to 104)
Pressure limits MPa (bar) 0,1…0,6 (1 to 6)
Specifi c conductivity at 20°C 20…80 µS/cm
Total hardness 0…25 mg/l CaCO
3
Temporary hardness 0…15 mg/l CaCO
3
Total quantity of dissolved solids (cR) Depending on specifi c conductivity
(1)
Dry residue at 180°C Depending on specifi c conductivity
(1)
Iron + manganese 0 mg/l Fe+Mn
Chlorides 0 to 10 ppm Cl
Silicon dioxide 0 to 1 mg/l SiO2
Chlorine ions 0 mg/l Cl
Calcium sulphate mg/l CaSO4
Instant fl ow-rate (l/min) 2
Tab. 2.a
(1) = in general C
R
=0,65 * σ
R,20 °C
; R
180
= 0,93 * σ
R,20 °C
To avoid excessive oversizing of the reverse osmosis system, it is
recommended to avoid sizing the system based on instant fl ow-rate.
Rather, an expansion vessel should be installed between the water
treatment system and humiSonic.
The sizing calculations need to consider discontinuous water
consumption, comprising the following stages:
• fi lling (fi ll valve open);
• production (fi ll valve closed);
• washing (fi ll valve open).
The table below suggests the minimum sizes for connection to a generic
reverse osmosis system.
Model Storage Total expansion vessel volume
(pre-charge 1.5 bars)
Reverse osmosis
system
UU02 2.8 l 11.2 l 5.2 l/h
UU05 3.6 l 14.4 l 8.4 l/h
UU07 4.4 l 17.6 l 11.6 l/h
UU09 5.2 l 20.8 l 14.8 l/h
UU14 6.8 l 27.2 l 20.8 l/h
UU18 8.0 l 32.0 l 26.0 l/h
Tab. 0.a
If no storage vessel is available, the reverse osmosis system must
guarantee the instant fl ow-rate of the fi ll SV, equal to 2 l/min.
Connecting humiSonic to the Carel WTS Compact
The Carel product range includes a series of reverse osmosis systems
(“WTS Compact”) designed to produce water according to the feedwater
specifi cations and optimise connection to and operation with humiSonic
(see manuals +0300017 and +0300019).
All WTS Compact systems (P/N ROC%) always come with an expansion
vessel that maintains the required pressure in the circuit downstream.
Operation of the system is managed by pressure switches in the outlet
circuit. The basic rule for connection to the humidifi er is that the water
contained in the expansion vessel must be suffi cient to satisfy initial fi lling
and, if necessary, the washing cycle, while the WTS production time must
cover humiSonic production demand and fi ll the vessel as quickly as
possible.
The table below suggests the water consumption values and connections
for all sizes of humidifi ers.
Model Prod.
(l/h)
Tank
capacity (l)
Wash (l)
(*)
WTS Additional
vessel
UU02 2.4 0.8 4.8 ROC025500N Not required
UU05 4.8 1.6 5.6 ROC025500N Not required
UU07 7.2 2.4 6.4 ROC025500N Not required
UU09 9.6 3.2 7.2 ROC025500N Not required
UU14 14.4 4.8 8.8 ROC025500N ROKC00KTVE
UU18 18 6.0 10.0 ROC025500N ROKC00KTVE
Tab. 2.b
(*) Water consumption during the washing cycle is calculated based on
the default settings (1 wash every 24 hours, lasting 2 minutes, which ends
by totalling fi lling and emptying the volume of the tank). Consumption
depends on the fi ll solenoid valve fl ow-rate, which is 2 litres/minute. The
duration and frequency of the washing cycles are parameters that can be
set by the user, and these have a signifi cant impact on the sizing of the
WTS system.
Important:
1. do not add disinfectants or anticorrosive compounds to the water, as
these are potential irritants;
2. the use of well water, industrial water or water from cooling
circuits and, in general, any potentially chemically or bacteriologically
contaminated water is prohibited.
2.6 Drain water
This is not toxic and can be drained into the sewerage system, as defi ned
by directive 91/271/EEC on urban waste-water treatment.
DRAIN WATER
Quick coupling OD 8 mm (0,32”)
Typical temperature °C (°F) 1 to 40 (33.8 to 104)
Tab. 2.c
12
ENG
“humiSonic ventilation” +0300063EN - rel. 1.0 - 16.02.2016
3. ELECTRICAL CONNECTIONS
3.1 Humidifi er electrical connections
Important
Important:
• before proceeding with the electrical connections, ensure that the
control panel – humidifi er system is disconnected from the mains
power supply;
• make sure that the power supply voltage of the control panel
corresponds to the value indicated in the rated data.
To power up the humidifi er, connect the cables running from the
electrical panel:
1. +48 Vdc/ -48 Vdc from the power supply;
2. +24 Vac/ -24 Vac from the transformer;
3. the power cable for the lights (“Slave” electrical panel only);
4. the cable for the signal lights (“Slave” electrical panel) or RS485 serial
line (“Master” electrical panel).
After having removed the screws (A), remove the side cover (B) and run
the cables through the cable glands on the case and inside the unit
(C). Then make the electrical connections (D) and reposition the cover,
repeating the same operations in reverse.
+ 48 V
- 48 V
G
G0
0TX/RX
+TX/RX
-TX/RX
+5V
WHITE
RED
ONOFF
COM
AL_A
AL_B
SHD
PE
Alarm contact (N.O.)
ON/OFF production
RED AND BLU LEDS
RS485
24 Vac Power Supply
48 Vdc Power Supply
Shield
A
B
C
D
Fig. 3.a
Note: to avoid unwanted interference, power cables should be kept
separate from probe signal cables.
DIPSWITCH CONFIGURATION
The dipswitches are located on the humidifi er control board. These must
be set before starting the humidifi er.
2
3
64
7
5
1
8
ON
Fig. 3.b
Key
1
Communication
OFF: Carel/Modbus Serial 485
ON: Reserved
2-3 Reserved
4
Serial 485 / tLAN baud rate
OFF: 19200
ON: 9600
5-6 Reserved
7 Reserved
8
Transducer production management
OFF: --> parallel
ON: --> series
13
LOW LEV.
GND
HIGH LEV.
F
Level flow
switch
+
-
230/ 110 Vac
L
N
+ GND
Piezoelectric
transducer
Pool
Driver
48 Vdc
Power Supply
D
G
G0
Driver
Driver
Driver
Control
board
Drain
valve
Fill
valve
3,15 A T
Control board (*)
(*) Only for complete panel
GND + -
ELECTRICAL PANEL
(basic / complete)
Serial connection
humiSonic
Control
board
Driver: 4 to 30
LEVEL FLOW
SWITCH
ENG
“humiSonic ventilation” +0300063EN - rel. 1.0 - 16.02.2016
3.2 Functional wiring diagram
Fig. 3.c
14
ENG
“humiSonic ventilation” +0300063EN - rel. 1.0 - 16.02.2016
DIMENSIONS - mm (in)
Fig. 3.f
Note: for UQ18B% dimensions, refer to the quotes indicated in 3.5
section concerning “
Master” control panel.
POSITIONING
The electrical panel is designed for wall-mounting and features forced
ventilation for cooling. See the fi gure for the minimum clearances in mm
(in) that ensure suffi cient air fl ow and change inside the electrical panel.
<0,5°
≥ 500
(19.7”)
≥ 500
(19.7”)
≥ 500
(19.7”)
≥ 500
(19.7”)
Fig. 3.g
3.3 “Slave” electrical panel
STRUCTURE
OUTSIDE
1
2
3
4
5
6
Fig. 3.d
INSIDE
10
9
8
7
Fig. 3.e
Key
1 Exhaust air fan 6 Cable glands
2 Cover 7 Light terminal block
3 Air intake 8 Main terminal block
4 ON/OFF switch 9 Transformer
5
LED BLUE power 10 Power supply
RED alarm
15
+48 V
- 48 V
G
G0
PE
L
N
5 V
BLUE
RED
R
B
PRI: WH BK RD OR
COM: 120 208 240
SEC: BL - YL 24 V 75 VA
50/ 60 Hz CLASS 2
YL BL
24 V
L
N
+ 48 V
LN
- 48 V
ON/ OFF
FAN
FAN
LED COMMANDS
FROM HUMIDIFIER
230 Vac POWER SUPPLY
24 Vac TO HUMIDIFIER
48Vdc to
HUMIDIFEIR
PE
1~
Power supply
OUT = 48 V DC
3,15 A T
“SLAVE”
ELECTRICAL PANEL
ENG
“humiSonic ventilation” +0300063EN - rel. 1.0 - 16.02.2016
3.4 “Slave” panel wiring diagram
Fig. 3.h
16
ENG
“humiSonic ventilation” +0300063EN - rel. 1.0 - 16.02.2016
3.5 “Master” electrical panel
STRUCTURE
OUTSIDE
1
4
7
5
6
2
3
Fig. 3.i
INSIDE
8
10
7
1
9
11
Fig. 3.j
Key
1 Terminal 7 Exhaust air fan
2 Cover with lock 8 Terminal block
3
Knock-outs for additional cable
glands (installer’s responsibility)
9 Transformer
4 Cable glands 10 Control board
5 Air intake openings 11 Power supply
6 ON/OFF switch
DIMENSIONS - mm (in)
262 (10.3)
361
(14.2)
252 (9.9)
Fig. 3.k
POSITIONING
The electrical panel is designed for wall-mounting and features forced
ventilation for cooling. See the fi gure for the minimum clearances in mm
(in) that ensure suffi cient air fl ow and change inside the electrical panel.
<0,5°
≥ 500
(19.7”)
≥ 500
(19.7”)
≥ 500
(19.7”)
≥ 500
(19.7”)
Fig. 3.l
17
“MASTER”
ELECTRICAL PANEL
RX-/TX-
RX+/TX+
GND
Vout
RX-/TX-
RX+/TX+
GND
C1
NO1
NO2
NO3
C2
NO4
NO5
NO6
NO7
C7
NC7
G
G0
B1
B2
B3
B4
B5
B6
B7
GND
+Vdc
+Vdc
GND
+5 Vref
GND
Y1
Y2
Y3
DI1
DI2
DI3
DI4
DI5
DI6
DI7
DIC1
J2 - probe supply
J3 - analog input
J4 - digital input
J5 - analog output
J6
J7
J8
J9
J10
J11
J1 - power supply
J12 - group 1
J13 - group 1
J14 - group 2
J2 - probe supply
J3 - analog input
J4 - digital input
J5 - analog output
J6
J7
J8
J9
J10
J11
J1 - power supply
J12 - group 1
J13 - group 1
J14 - group 2
PRI: WH BK RD OR
COM: 120 208 240
SEC: BL - YL 24 V 75 VA
50/ 60 Hz CLASS 2
YL
BL
24 V
L
N
PE
+ 48 V
PGD1*
- 48 V
+ V
G
0_RS485
+_RS485
G0
-_RS485
SHD
PR%
COM
ON/ OFF
HST
COM
M_PB
L_PB
SHD
PR_A
PR_B
AL_A
AL_B
L
N
PE
+ 48 V
LN
- 48 V
FAN
POWER
SUPPLY
POWER
SUPPLY
FAN
1~ 1~
POWER
SUPPLY
48 V dc TO HUM.
24 V ac TO HUM.
Serial connection
Analogue output prod. %
230 Vac Power Supply
Alarm contact
On production
Humidostat
Main probe
Limit probe
S90CONN*:
Connection
cable
3,15 A T
ENG
“humiSonic ventilation” +0300063EN - rel. 1.0 - 16.02.2016
3.6 “Master” panel wiring diagram
Fig. 3.m
18
ENG
“humiSonic ventilation” +0300063EN - rel. 1.0 - 16.02.2016
3.7 Electrical connections to the “Slave” panel
Below is the connection diagram between the terminal block on the
“Slave” electrical panel and the terminal block on the humidifi er.
+48 V
- 48 V
G
G0
PE
L
N
+5
WHITE
RED
R
B
FAN
PE
+ 48 V
- 48 V
G
G0
0TXRX
+TXRX
-TX/RX
+5V
WHITE
RED
ONOFF
COM
AL_A
AL_B
SHD
PE
Alarm
Power
Supply
L
N
PE
Serial
connection
HumiSonic terminal block
Basic panel terminal block
Fig. 3.n
HUMIDISTAT OR REMOTE CONTACT (ON/OFF action)
Production is enabled by closing the ONOFF – COM contact on the
terminal block. This can be connected to a switch, a humidistat or a
controller (voltage-free contact, max 5 Vdc open, max 7 mA closed).
RS485 SERIAL CONNECTION
CAREL/ Modbus protocol: -TXRX-, +TXRX, 0TXRX terminals.
Important
Important: for RS485 connections in household (IEC EN 55014-1)
and residential (IEC EN 61000-6-3) environments, use shielded cable (with
shield connected to PE both on the terminal and controller ends),
maximum length specifi ed by the EIA RS485 protocol, equivalent to
European standard CCITT V11, using AWG26 twisted pair cable; the input
impedance of the 485 stage is 1/8 unit-load (96 kOhm). This confi guration
allows a maximum of 256 devices to be connected, with cables in
separate conduits from the power cable.
ALARM RELAY
Terminals: AL_B, AL_A
Ready for remote signalling of one or more alarms.
Note: in industrial environments (IEC EN61000-6-2) the signal cables
leaving the unit must not exceed 10 m (33 ft) in length: remote on/off digital
input (ON/OFF - COM terminals) and shielded cable for RS485 communication.
3.8 Connection cable sizing
The table below shows the sizing of the 48 Vdc connection cable between
the humidifi er and the “Slave” or “Master” electrical panel. The minimum
cross-section depends on the length. Use cable for working voltages
≥ 300 Vac and operating temperatures ≥ 90°C.
P/N Current (A) L=5 m L=10 m
AWG (mm
2
)
UU02D% 3.2 14(2.5) 14(2.5)
UU05D% 6.4 14(2.5) 14(2.5)
UU07D% 9.6 14(2.5) 13(4)
UU09D% 12.8 14(2.5) 13(4)
UU14D% 19.2 10(6) 10(6)
UU18D% 24 10(6) 9(10)
Tab. 3.a
24 Vac connection: two-wire cable, type AWG 16 (1.32 mm
2
).
Light connection (“Slave” panel only): three-wire shielded cable, type
AWG 22 (0.33 mm
2
).
19
ENG
“humiSonic ventilation” +0300063EN - rel. 1.0 - 16.02.2016
3.9 Electrical connect. to the “Master” panel
Below is the connection diagram between the terminal block on the
“Master” electrical panel and the terminal block on the humidifi er.
Depending on the type of signal, atomised water production can be
enabled and/or managed in diff erent ways.
+ 48 V
- 48 V
G
G0
0TXRX
+TXRX
+5V
WHITE
RED
ONOFF
COM
AL_A
AL_B
SHD
PE
PE
+ 48V
- 48 V
+ V
G
G0
SHD
PR%
COM
ONOFF
HST
COM
M_PB
L_PB
SHD
PR_A
PR_B
AL_A
AL_B
L
N
PE
FAN
Produ-
ction
Regulation probe
(0…1Vdc, 0…5Vdc)
M - G0
OUT H/T
(G+)
Alarm
Power
Supply
Serial connection
NTC probe (*)
M - G0
OUT H
(G+)
0TXRX
-TXRX
+TXRX
-TXRX
Do not
connect
Shield
HumiSonic terminal block
Complete panel terminal block
(*) See technical leaflet cod. +050001245 for electrical wiring
Limit probe
(0…1Vdc, 0…5Vdc)
Fig. 3.o
3.10 Control types
To enable all types of control:
1. Humidifi er terminal block: Jumper terminals COM and ONOFF;
2. Terminal block on the “Master” electrical panel: Jumper terminals
ONOFF and COM (enable)
ON/OFF CONTROL (humidistat or remote contact):
“Master” electrical panel terminal block
• Connect terminals HST and COM to a humidistat or remote contact
(voltage-free contact);
• Set Fa01: Regulation type = On/Off .
EXTERNAL PROPORTIONAL CONTROLLER (modulating action):
“Master” electrical panel terminal block
• Connect terminals COM and M_PB (main probe) to an external controller;
• Set Fa01: Ext. regulator;
• Set parameter Fa04 for the type of signal from the external controller:
Probe type = 0 to 1V, 0 to 5V.
EXTERNAL PROPORTIONAL CONTROLLER (mod. action) + limit rH%:
“Master” electrical panel terminal block
• Connect terminals COM and M_PB (main probe) to an external controller;
• Set Fa01: Ext. regulator + limit rH%;
• Set parameter Fa04 for the type of signal from the external controller:
Probe type = 0 to 1V, 0 to 5V;
• Set parameter Fa06 for the type of signal from the limit probe: Probe
type = 0 to 1V, 0 to 5V.
TEMPERATURE CONTROL
“Master” electrical panel terminal block
• Connect terminals COM, +V and M_PB (main probe) to a temperature
probe;
• Set Fa01: T probe;
• Set parameter Fa04 for the type of signal from the temperature probe:
Probe type = 0 to 1V, 0 to 5V, NTC.
TEMPERATURE CONTROL + limit rH%
“Master” electrical panel terminal block
• Connect terminals COM, +V and M_PB (main probe) to a temper. probe
and terminals COM, +V and L_PB (limit probe) to an active humidity probe;
• Set Fa01: T probe +limit rH%;
• Set parameter Fa04 for the type of signal from the temperature probe:
Probe type = 0 to 1V, 0 to 5V, NTC.
• Set parameter Fa06 for the type of signal from the limit probe: Probe
type = 0 to 1V, 0 to 5V.
HUMIDITY CONTROL
“Master” electrical panel terminal block
• Connect terminals COM, +V and M_PB (main probe) to a humidity probe;
• Set Fa01: probe rH%;
• Set parameter Fa04 for the type of signal from the humidity probe:
Probe type = 0 to 1V, 0 to 5V.
HUMIDITY CONTROL + Limit %rH
“Master” electrical panel terminal block
• Connect terminals COM, +V and M_PB (main probe) to a humidity
probe and terminals COM, +V and L_PB (limit probe) to an active
humidity probe;
• Set Fa01: probe rH% + limit rH%;
• Set parameter Fa04 for the type of signal from the humidity probe:
Probe type = 0 to 1V, 0 to 5V;
• Set parameter Fa06 for the type of signal from the limit probe: Probe
type = 0 to 1V, 0 to 5V.
FINAL CHECKS
The following conditions represent correct electrical connection:
• mains power to the humidifi er corresponds to the rated voltage;
• a mains disconnect switch has been installed so as to be able to
disconnect power to the humidifi er;
• terminals COM – ONOFF on the humidifi er terminal block are jumpered
or connected to a contact to enable operation; if the humidifi er is
controlled by an external controller, the signal earth is electrically
connected to the controller earth.
20
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“humiSonic ventilation” +0300063EN - rel. 1.0 - 16.02.2016
4. STARTING AND USER INTERFACE “SLAVE” PANEL
Before starting the humidifi er check:
• water connections: in the event of water leaks, do not start the
humidifi er before having restored the connections;
• electrical connections between the humidifi er and the control panel.
4.1 Starting
See chap. “Electrical connections”
1. The humidifi er, once powered and enabled for production (remote on-
off /humidistat), is ready for operation.
2. Operation will only stop if the enabling signal is no longer present.
4.2 Shutdown / Standby
1. To switch the humidifi er off , press the ON/OFF button.
2. The humidifi er goes into standby when:
• the remote on/off contact is open;
• the on/off contact is open and serial enabling is set to 1 (see
chapter “Humidifi er control via network“).
When the humidifi er is in standby, the tank is emptied automatically
4.3 Autotest
When the humidifi er is fi rst started (from off ), if enabled and humidity
production is required, a test cycle is run. A complete fi ll and drain cycle
is performed, during which the level sensor is monitored; if the test is
successful, regular atomised water production will start. If the test fails,
production is disabled (see the alarm table).
4.4 Signal lights on the “Slave” panel
Blue light
Steady Humidity production
Slow fl ash* Standby
Fast fl ash** Autotest or wash
* Slow fl ash: 1 s ON and 1 s OFF
** Fast fl ash: 0.2 s ON and 0.2 s OFF
The red LED means an alarm is active. See the chapter on Alarms for the
alarm table.
4.5 Disabling
The humidifi er can be disabled in three diff erent ways:
• Opening the COM-ONOFF contact (enabling signal);
• Active alarms;
• Via network.
4.6 Reset tank hour counter
The humidifi er is fi tted with an hour counter that records operation.
After a set number of hours (5,000), a signal is activated to indicate
maintenance should be performed on the tank and operation of the
piezoelectric elements checked (see the chapter on Maintenance). To
reset the hour counter at any time, proceed as follows:
• switch the humidifi er off ;
• close the water supply tap and wait for the tank to empty completely;
• remove the front panel from the humidifi er to access the control board;
• unplug the Lumberg connector on the control board;
• open the On/Off contact;
• switch the humidifi er on (with the Lumberg connector disconnected
from the control board). Both lights will fl ash;
• close the On/Off contact. The yellow LED will remain on steady;
• switch the humidifi er off ;
• plug the Lumberg connector (A) onto the board, making sure it is
inserted in the correct direction;
• switch the humidifi er on.
A
Fig. 4.a
4.7 Automatic washing
The humidifi er automatically runs a washing cycle at set intervals (default
60 minutes) during which time atomised water is produced. The washing
cycle involves a complete drain cycle, a phase in which fi ll and drain are
activated together (1 minute) to fl ush out any residues in the tank, a
complete fi ll cycle and fi nally another complete drain cycle. During this
operation, atomised water production is stopped.
4.8 Washing due to inactivity
If the humidifi er remains inactive (on but in standby) for an extended
period (24 hours) a washing cycle is performed, as described in the
previous paragraph. This cleans the tank of any residues (e.g. dust) that
may have accumulated during the period of inactivity. The washing cycle
is run after 24 hours (continuous) of no operation, i.e. the humidifi er is in
standby.
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