Table of Contents 3
© Travis Industries 8/17/22 - 1567 AGP Insert
Introduction .............................................................. 2
Important Information .............................................. 2
Heating Specifications ............................................. 7
Dimensions ............................................................... 7
Electrical Specifications .......................................... 7
Fuel ............................................................................ 7
Emissions ................................................................. 7
Efficiency .................................................................. 7
Before You Begin ..................................................... 8
Packing List .............................................................. 8
Items Required ......................................................... 8
Installation Options .................................................. 8
Planning the Installation .......................................... 9
Minimum Fireplace Size .......................................... 9
Fireplace Damper ..................................................... 9
Electrical Requirements ........................................ 10
Hopper Extension Set-up ...................................... 11
Hopper Extension Setup ..................................... 12
Clearances .............................................................. 13
Venting the Pellet Insert ........................................ 14
Maximum Venting Distance: ............................... 14
Pellet Vent Type .................................................. 14
Installing the Pellet Vent ..................................... 14
Travis Vent Kits ................................................... 15
Mobile Home Requirements .................................. 16
Outside Air (Used for Combustion Use Part
#99200136) .............................................................. 16
Detachable Vent Connector .................................. 17
Connecting the Vent to the Vent Connector ........ 17
Restrictor Adjustment ........................................... 18
Surround Panel & Control Panel Installation &
Removal .................................................................. 19
Installation into a Masonry Fireplace ................... 23
Installation into a Factory-Built (Metal) Fireplace 24
Safety Notice .......................................................... 25
Location of Controls .............................................. 25
Loading Pellets ....................................................... 26
Starting the Heater for the First Time ................... 26
Curing the Paint .................................................. 26
Manual Mode .......................................................... 27
To Start ................................................................... 27
To Shut Down ......................................................... 27
To Adjust the Heat .................................................. 27
To Adjust the Fan .................................................... 28
Auto-Fan ................................................................. 28
TSTAT (Thermostat) Mode .................................... 29
To Start the Insert in TSTAT Mode ......................... 29
To Adjust the Heat Output ....................................... 29
To Shut Down ......................................................... 29
Changing the TSTAT Program ............................ 30
How to Tell Which TSTAT Program You Are In ...... 30
Switching Between Program 1, 2, and 3 ................. 30
Thermostat Program 1 ............................................ 30
Thermostat Program 2 ............................................ 30
Thermostat Program 3 ............................................ 30
Start-Up Sequence (Igniter) ................................... 31
Power Outages ....................................................... 31
Manual Mode .......................................................... 31
TSTAT Mode ........................................................... 31
Normal Operating Sounds ..................................... 31
Insert Maintenance ................................................. 32
Maintenance Schedule ....................................... 32
Removing Flyash ................................................ 32
Disposal of Ashes ............................................... 32
Insert Maintenance Tools .................................... 33
Opening the Door ................................................ 33
Inspect the Burn .................................................. 33
Cleaning the Fire Platform .................................. 34
Cleaning the Heat Exchange Tubes ................... 37
Cleaning the Glass .............................................. 38
Emptying the Ashpan .......................................... 38
Cleaning Behind the Firebox Liners .................... 39
Cleaning the Exhaust Duct.................................. 40
Access and Clean Components .......................... 41
Clean the Exhaust Blower ................................... 41
Cleaning the Convection Blower .......................... 43
Cleaning the Negative Pressure Tube ................ 44
Cleaning the Vent ............................................... 44
Adjusting the Door Cam ...................................... 45
Checking for Air Leaks ........................................ 45
Every Two Years (or Every 4 to 6 Tons of
Pellets) Chisel Replacement ............................ 45
Troubleshooting Table .......................................... 46
Replacement Parts ................................................. 46
Door Parts ........................................................... 46
Wiring Diagram ....................................................... 47
Thermostat Installation .......................................... 51