ASO Safety Solutions ELMON relay 31 Owner's manual

Sicherheitsschaltgerät / Safety Relay / Relais de sécurité

ELMON relay 31

Betriebsanleitung (Original,GülgkeitsieheletzteSeite)

ELMON relay 31 Sicherheitsschaltgerät

Seite 3-12

OperangManual (seelastpageforvalidity)

ELMON relay 31 Safety Relay

Manueld´ulisaon (Validitévoirladernièrepage)

ELMON relay 31 Relais de sécurité

Page 23-32

Page 13-22

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12

Sicherheitsschaltgerät

10. EG Konformitätserklärung

Deutsch

ELMON relay 31-20

ELMON relay 31-30

ELMON relay 31-21

ELMON relay 31-31* (W)

ELMON relay 31-33 (V)

ELMON relay 31-20

ELMON relay 31-30

ELMON relay 31-21

ELMON relay 31-31* (W)

ELMON relay 31-33 (V)

ELMON relay 31-20

ELMON relay 31-30

ELMON relay 31-21

ELMON relay 31-31* (W)

ELMON relay 31-33 (V)

12 13

English

ELMON relay 31-31

Safety Relay

1. Contents

1. Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

2. Generalsafetyregulaonsandprotecvemeasures . . 14

3. General. . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

4. Proper use . . . . . . . . . . . . . . . . . . . . . . . . . . 15

5. Deviceoverview. . . . . . . . . . . . . . . . . . . . . . . 15

5.1 Signal indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

5.2 Conneconterminals . . . . . . . . . . . . . . . . . . . . . . . . . . 15

5.3 Versionsandmechanicalmounng. . . . . . . . . . . . . . . . . . . 16

6. Commissioning . . . . . . . . . . . . . . . . . . . . . . . 16

6.1 Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

6.2 Electricalconnecon. . . . . . . . . . . . . . . . . . . . . . . . . . . 16

6.3 Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

6.4 Wiringopons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

6.5 Example of use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

6.6 Connecngmulplesensorspersensorcircuit . . . . . . . . . . . .19

7. Takingoutofserviceanddisposal . . . . . . . . . . . . . 19

8. Error diagnosis. . . . . . . . . . . . . . . . . . . . . . . . 20

9. Technicalspecicaons . . . . . . . . . . . . . . . . . . . 21

10. ECdeclaraonofconformity . . . . . . . . . . . . . . . . 22

We reserve the right to make technical and operaonally relevant changes to the pro-

ducts and devices described in this documentaon at any me and without prior noce.

14

Safety Relay

English

For the design of the safety system to conform to engineer standards acc. to EN

ISO 13849-1:2015 category 2, the safety system must be tested prior to each

dangerous movement of the plant / machine. Without tesng, the operaon or

wiring of the ELMON relay 31 safety relay does not sasfy these safety requirements.

The manufacturer assumes no liability in the event of non-observance or intenonal abuse.

2. General safety regulaons and protecve measures

• Themanufacturerandusersoftheplant/machineonwhichtheproteconisbeingusedareresponsible

forimplemenngandfollowingallapplicablesafetyregulaonsandrules.

• Whenusedinconjunconwith the higher-ordercontroller, the proteconguaranteesfunconal

safety,butnotthesafetyoftheenreplant/machine.Thesafetyoftheenreplant/machinemust,

therefore, beassessedinaccordancewith machinery direcve2006/42/ECorappropriateproduct

norm before using the device.

• Theoperangmanualmustalwaysbeavailableattheplaceofinstallaonoftheprotecon.

 Theymustbereadthoroughlyandobservedbyallpersonsinvolvedintheoperaon,maintenanceand

servicingoftheprotecon.

• Theproteconmustonly be installedand commissionedbyprofessionalsfamiliarwiththese opera-

nginstruconsandtheapplicableoperaonalsafetyandaccidentprevenonregulaons.Allofthe

instruconsprovidedintheseoperanginstruconsmustbeobservedandfollowed.

 Allelectricalworkmustonlybeperformedbyskilledelectricians.

• AllrelevantelectricalengineeringandEmployer'sLiabilityInsuranceAssociaonsafetyregulaonsmust

be observed.

• Duringworkontheswitchingunit,itistobeswitchedtozeropotenal,checkedtoensurethatitisat

zeropotenalandprotectedagainstbeingrestarted.

• Ifthepotenal-freecontactoftherelayoutputissuppliedexternallywithadangerousvoltage,make

certainthatthisvoltageisswitchedoduringworkontheswitchingunit.

• Theswitchingunitdoesnotcontainanycomponentsthatrequireservicingbytheuser.Unauthorised

conversionsand repairsmadetothe switchingunitwillvoid all guaranteesand the manufacturer’s

liability.

• Theproteconsystemistobeprofessionallyinspectedatappropriateintervalsandbedocumentedin

suchawaythatitiscomprehensibleatallmes.

Safety advice

• Theswitchingunitenablesoperaonat230 Vorat24 V.Connecngtheoperangvoltagetothe

wrongterminalscandestroytheswitchingunit.

• Do not install in the immediate vicinity of strong sources of heat.

• Forcapaciveandinducveloads,ensureadequateprotecvecircuits.

• Itisnotpermissibletooperatethesafetyrelaywhilethehousingisopen.

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15

ELMON relay 31-31

Safety Relay

English

3. General

The ELMON relay 31switchingunit,designedwithonechannel,isusedforevaluangsafetycontactmatsandfor

safeguardinglocaonswherethereisariskofcrushingandcungthroughtheuseofsafetycontactedges

andsafetybumpers(sensors).

TheELMONrelay 31switchingunitisintendedforuseonplants/machinesthatmakeatestsignalavailable

throughaprimarycontrollerpriortoeachdangerousmovement.Incombinaonwiththetestsignal,the

switchingunitsasessafetycategory 2acc.toENISO13849-1:2015"Safety-related parts of control systems".

Monitoringofthestandbycurrentismadepossiblebyanintegratedterminangresistorinthesensor.If

thespeciedstandbycurrentisowing,theoutputrelayisacvatedandtheswitchingcontactisclosed.If

thesensorisactuatedorthesensorcircuitisinterrupted,therelayswitchingcontactopens.Themonito-

ringstateofthesensorandtheappliedoperangvoltageareindicatedbyLEDs.

4. Proper use

TheELMONrelay 31switchingunitcanonlyfullitssafety-relatedtaskifusedproperly.

Properuseoftheswitchingunit isthe useas proteconincombinaonwithsafetycontactmats,safety

bumpers and safety contact edges.

Anyusesaboveandbeyondtheseusesconstuteimproperuse.Themanufacturerassumesnoliabilityfor

damages arising from improper use.

Thedevicemayonlybeusedinspecialapplicaonswiththemanufacturer’sexpressconsent.

5. Device overview

5.1 Signal indicators

LED Power green

Supply voltage

LED Actuate yellow

Sensor actuated

LED Fault red

Safety circuit interrupted

5.2 Connec on terminals

PE, L1, N Supply voltage

 230V50/60Hz

12-24 V AC/DC Supply voltage

12-24 V AC/DC

X1 X2 Sensorconnecon

Out 13 14 Safety relay

Out 12 13 14 Safety relay

(Version ELMON relay31-31W)

Test Signal Test signal input

ELMON relay 31-31

ELMON relay 31-31W

16

5.3 Versions and mechanical mounng

Version ELMON relay 31-31

Polycarbonatehousingwith1xM12and2xM16screwconneconsforon-wallmounnginharshenviron-

ments.

Theswitchingunitistobeprofessionallymountedatasuitablelocaon.Aerremovingthecover,thehousing

canbemountedwithfourscrews.

Theswitchingunitmaybemountedinanyorientaon.Topreventmoisturepenetraon,itshould,however,

beinstalledsothatthecableconduitspointdownward.

Version ELMON relay 31‑31W

SameasversionELMONrelay 31-31,butwithchangeovercontact(outputs12 13 14).

For technical reasons, output assignments are not the same as those of version ELMON

relay 31-31(seepage20).

6. Commissioning

6.1 Prerequisites

• Whensupplyingwith12-24 V AC/DC,the voltagemustcomplywiththe requirementsforsafetylow

voltage(SELV).

• Cablesinstalledoutdoorsoroutsideoftheswitchingcabinetmustbeprotectedappropriately.

• Theproteconclassspeciedforthisdeviceisonlyensuredifthesupplylineshavebeenproperlyclamped

tothescrewconneconsandthehousingcoverisappropriatelyscreweddown.

6.2 Electrical connecon

• Connectsupplyvoltage12-24 V AC/DCtoterminals12 24 V AC/DCor230 V ACtoterminalsPE L1 N.

• Duringusemainsvoltageit´sadvisabletoincludeadelayfuseproteconof1A.

• Connect the sensor to terminals X1 X2.

• Connect the control circuit that is to be monitored to terminals 13 14 or, for version ELMON relay

31-31W, to terminals 12 13 14accordingtotherequirements.

• Connect the test signal supplied by the primary control to the Test Signal terminals and select the

waveformviaDIPslideswitchS1.

Uponsuccessfulcommissioning,safetyoutput13 14(ELMONrelay 31-31W12 13)isacvated(relaycontact

"closed").Actuaonofthesensorcausesrelaycontact13 14(ELMONrelay 31-31W12 13)toopen.

Sucient fuse protecon must be provided on all output contacts with capacive and

inducve loads.

Safety Relay

English

16

17

Withtesngbythecontrol,theELMON relay 31systemsasestheCat. 2require-

mentsinaccordancewith ENISO13849-1:2015"Safety-related parts of control

systems".

Without tes ng, the opera on or wiring of the ELMON relay 31 sa s es no speci c

safety requirement.

ELMON relay 31-31

Safety Relay

English

U

Test

12 V ... 28 V AC/DC

6.3 Test

Forastandard-compliantdesignoftheprotecon,theprimarymachinecontrolmustperformatestprior

toeachdangerousmovementorduringthenon-dangerousphase/movementofthemachine.Uponappli-

caonofthetestsignal,theoutputterminaloftheswitchingunitmustopen.Thischangeinswitchingstate

must be evaluated by the primary machine control. If the test result is correct, the machine control then

iniatesthemovementorthenextworkstep.Otherwise,thecontrolmustoutputanerrormessageand

thepower-drivenworkequipment(e.g.motor)mustreceiveaswitch-osignalfromthemachinecontrol.

TheavailabletestsignalcanbeselectedwiththeDIPslideswitch.

Characteris cs of the signal

Test signal S1 Pos. "A"

Test signal S1 Pos. "B"

Switchingoutputs

DIPslideswitchS1 Testsignalconneconterminals

6.4 Wiring op ons

DC

AC/DC

18

Safety Relay

English

6.5 Example of use

Safety-relatedmonitoringofasensorcircuitwithprimaryPLCormachinecontrol.

Forafunconaltestoftheprotecon,thePLC/machinecontrolperformsatestpriortoeachdangerous

movement or in the non-dangerous phase/movement of the machine. If the test result is correct, the PLC/

machinecontroltheniniatesthemovementorthenextworkstep.

X1

X2

8,2 ΚΩ

A1

A2

K1

14

A1

A2

24VDC

0VDC

M

1

2

K1

3

4

5

6

L1 L2 L3

L1

N PE

A2

A1

Q1.1 Q1.2

K2

A1

A2

13

1

2

K2

I1.1

PLC

Test

Signal

Sensor CH1

ELMON relay 31-31

18 19

ELMON relay 31-31

Safety Relay

English

TheELMONrelay 31switchingunitisonlyequippedwithoneinputforsensors.Nevertheless,itispossible

toconnecttwoormoresensorstotheswitchingunit.Forthispurpose,theindividualsensorsareconnected

inseriesaccordingtogure 1.

Safety contact edges SENTIR edge:

UptoveSENTIRedgemaybeconnectedinseries.ThemaximumtotallengthotheSENTIRedgeshallnot

exceed 100 m.

ThelengthofoneSENTIRedgemaybeupto25m.ThetotalcablelengthotheinseriesconnectedSENTIR

edge must not exceed 25 m.

Safety contact bumper SENTIR bumper:

UptoveSENTIRbumpermaybeconnectedinseries.ThemaximumtotallengthotheSENTIRbumper

shall not exceed 15 m.

ThelengthofoneSENTIRbumpermaybeupto 3 m.Thetotalcablelengthotheinseriesconnected

SENTIR bumper must not exceed 25 m.

Safety contact mat SENTIR mat:

UptotenSENTIRmatmaybeconnectedinseries.The maximumtotalareashall notexceed10m

2

. The

maximumsizeofan SENTIR matis1350 x 2350 mm.Thetotalcablelengthotheinseries connected

SENTIR mat must not exceed 25 m.

Beforeconnecngthesensorsthatareconnectedinseries,itisrecommendedthattheresistancevalueof

thearrangementistobemeasured.Theresistancemustbe8.2kΩ±500Ωwhenthesensorisinacveand

must not exceed 500 Ωwhenitisacve.

7. Taking out of service and disposal

TheproductsmanufacturedbyASOareintendedsolelyforcommercialuse(B2B).Attheendofuse,the

productsaretobedisposedofaccordingtoalllocal,regionalandnaonalregulaons.Productscanalsobe

returnedtoASO,whichwillthendisposeofthemproperly.

Figure 1: Wiring of mulple sensors; in this example: safety contact edge

6.6 Connecng mulple sensors per sensor circuit

ASO sensors must not be connected in parallel.

Sensor 1

Sensor 2

Sensor „n“

X1

X2

2

222

20

Safety Relay

8. Error diagnosis

Only the green Power LED may illuminate if the supply voltage has been correctly connected. If one of the

otherLEDsilluminates,thereisanerrorinthesystemwhichcanbepinpointedwiththeaidoftheLED.

LED Error Error correcon

LEDs are not illuminated The supply voltage is missing,

tooloworhasbeenconnected

incorrectly

Checkconneconsandsupplyvoltage:

12-24 V AC/DC:12-24 V AC/DC

Tolerancerange:+10%

L1,N,PE:230VAC50-60 Hz

LED Actuate is illuminated Sensor supply line or sensor

faulty

Checkconnecons,wiringandsupply

linesofthesensor(squeezedorbrile

supplylines,etc.).Checksensor*

Faulty test ChecksengofDIPslideswitch.Adjust

orcheckthetestsignaloftheprimary

PLC/controller and set the DIP slide

switchappropriately.

LED Fault is illuminated Sensor supply line or sensor

faulty

Checkconnecons,wiringandsupply

linesofthesensor(squeezedorbrile

supplylines,etc.).Checksensor*

Iftheerrorisnotinthewiring,thefunconoftheelectronicscanbetestedbyconnecngan8.2 kΩ

resistorto therespecveinputX1 X2onthe switchingunit.If the electronicswork perfectlyaer

performingthetest,thesensorsmustbecheckedusinganohmmeter.Todothis,theconneconofthe

sensor to the safety relay must be disconnected and connected to an ohmmeter. The resistance must

be8.2 kΩ±500 Ωwhenthesensorisinacveandmustnotexceed500 Ωwhenthesensorisacve.

*

English

20 21

ELMON relay 31-31

Safety Relay

Simplied diagram ELMON relay 31

Simplied diagram ELMON relay 31‑31 W

X2

A1

A2

+Ub

Rref

X2

X1

Uref

14

13

Test

Signal

Power unit

Test unit

Relay

X2

A1

A2

+Ub

Rref

X2

X1

Uref

12

13

Test

Signal

14

Power unit

Test unit

Relay

9. Technical specicaons

Supply voltage

Mainsvoltage:  U

Mains

 230VAC50/60Hz

Fuseprotecon T1A

Lowvoltage:  U

E

 12-24VAC/DC+10%

Power consumpon

P

max

0,5 VA 230 V AC

P

max

0,5-1 VA 12-24 V AC/DC

Terminang resistor - sensor

nominal value R

Nom

=8,2kΩ

upperswitchingpoint R

AO

>12,7kΩ

lowerswitchingpoint R

AU

<4,6kΩ

Relay stages

nominal current DC DC-13 / 24 V / 1 A

nominal current AC AC-15 / 250 V / 1 A

Mech.life-me   >10

5

actuaons

Saey Relais

Fuse type M 1 A 5 x 20 glass tube*

Safety relay switching mes

Switchingodelay   <5ms

(responseme)

Switchingondelay   approx.100ms

Test input voltage

Inputvoltage  U

Test

12 V ... 28 V AC/DC

Housing ELMON relay 31-31

Polycarbonatewithtransparentcover

Dimensions(HxWxD)

Housing 120 x 80 x 57 mm

incl.screw-ngs   120x100x57mm

Protecon class

withscrew-ngs   IP65

withblankingplug   IP54

Weight 280 g

Temperature range -20°Cto+55°C

Connecon terminals

ghteningtorque  0,5Nm

Connecon cable cross-secon

single-orne-strandedcable0,75-1,5mm

2

Safety category

EN ISO 13849-1:2015 Category 2 PL d

MTTFd110years,DC90%

(Electronic)MTTFd3477years

(Electromechanics)B10d200000

 -MTTFd114years(Nop17520)

*Not included in the scope of delivery

English

22

Safety Relay

10. EC declaraon of conformity

English

ELMON relay 31-20

ELMON relay 31-30

ELMON relay 31-21

ELMON relay 31-31* (W)

ELMON relay 31-33 (V)

ELMON relay 31-20

ELMON relay 31-30

ELMON relay 31-21

ELMON relay 31-31* (W)

ELMON relay 31-33 (V)

ELMON relay 31-20

ELMON relay 31-30

ELMON relay 31-21

ELMON relay 31-31* (W)

ELMON relay 31-33 (V)

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32

Relais de sécurité

10. Déclaraon de conformité CE

Français

ELMON relay 31-20

ELMON relay 31-30

ELMON relay 31-21

ELMON relay 31-31* (W)

ELMON relay 31-33 (V)

ELMON relay 31-20

ELMON relay 31-30

ELMON relay 31-21

ELMON relay 31-31* (W)

ELMON relay 31-33 (V)

ELMON relay 31-20

ELMON relay 31-30

ELMON relay 31-21

ELMON relay 31-31* (W)

ELMON relay 31-33 (V)

32

33

Abmaße / Dimensions / Dimensions

80

102

120

55

ELMON relay 31-31

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34 35

ELMON relay 31-31

Nozen / Notes / Notes

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Antriebs- und Steuerungstechnik

Hansastraße 52 • D 59557 Lippstadt

Tel.: +49 2941 9793-0 • Fax: +49 2941 9793-299

www.asosafety.de • e-mail: aso-eu@asosafety.com

36

11.DB.08.071 Betriebsanleitung Rev 05

Technische Änderungen vorbehalten.

FürIrrtümerundDruckfehlerkannkeineHaungübernommenwerden.

DieseBetriebsanleitungistfürfolgendeVersionsständegülg:

von V 4.0

11.DB.08.071 OperangManual Rev 05

Subjecttotechnicalmodicaons.

No liability can be assumed for errors or misprints.

Thisoperangmanualisvalidforthefollowingversions:

from V 4.0

11.DB.08.071 Manueld’ulisaon Rév 05

Sousréservedemodicaonstechniques.

Nous déclinons toute responsabilité en cas d'erreurs et de fautes d'impression.

Cemoded’emploin’estvalablequepourlesversionssuivantes:

de V 4.0

Deutsch

English

Français

Sicherheitsschltgerät / Safety Relais / Relais de sécurité

ASO Safety Solutions ELMON relay 31, ELMON 31 Owner's manual

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