ADTRAN Total Access 1500 Installation and Maintenance

Type
Installation and Maintenance
installation guide
Total Access 1500 Expansion Kit
Installation and Maintenance Guide
Document Number: 64192RK5K5FL1-5B
April 2011
Total Access 1500 Expansion Kit Installation and Maintenance Guide
ii 64192RK5K5FL1-5B
Front Matter
Trademarks
Brand names and product names included in this document are trademarks, registered trade-
marks, or trade names of their respective holders.
To the Holder of this Document
The contents of this document are current as of the date of publication. ADTRAN
®
reserves
the right to change the contents without prior notice.
In no event will ADTRAN be liable for any special, incidental, or consequential damages or
for commercial losses even if ADTRAN has been advised thereof as a result of issue of this
document.
About this Document
This document provides instructions for the installation of the Total Access 1500 Expansion
Kit. The intended audience for this information is the craftperson responsible for the instal-
lation and maintenance of the equipment. These instructions assume familiarity with the
intended use of the equipment, basic and required installation skills, and knowledge of local
and accepted safety practices.
901 Explorer Boulevard
P.O. Box 140000
Huntsville, AL 35814-4000
United States
(256) 963-8000
©2011 ADTRAN, Inc.
All Rights Reserved.
®
Revision History
64192RK5K5FL1-5B iii
Revision History
Conventions
The following typographical conventions are used in this document:
This font indicates a cross-reference link.
This font indicates screen menus, fields, and parameters.
THIS FONT indicates keyboard keys (ENTER, ESC, ALT). Keys that are to be pressed simulta-
neously are shown with a plus (+) sign (ALT indicates that the ALT key and X key should be
pressed at the same time).
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Thisfont indicates text to be typed exactly as shown.
THIS FONT indicates silk-screen labels or other system label items.
This font is used for strong emphasis.
Revision Date Description
A March 2011 Initial release.
B April 2011 Removed customer-specific references to make document
available to all customers.
Total Access 1500 Expansion Kit Installation and Maintenance Guide
iv 64192RK5K5FL1-5B
Hazard Classifications
The following hazard classifications are used in this document:
DANGER
!
DANGER indicates a hazard with a high level of risk which, if not avoided,
will result in death or serious injury.
WARNING
!
WARNING indicates a hazard with a medium level of risk which, if not
avoided, could result in death or serious injury.
CAUTION
!
CAUTION indicates a hazard with a low level of risk which, if not avoided,
could result in minor or moderate injury. CAUTION can also be used to alert
against unsafe practices associated with events that could lead to personal
injury.
NOTICE
Notice call-outs indicate a potentially hazardous situation not related to
personal injury, such as messages related to property damage only.
NOTE
Notes inform the user of additional, but essential, information, or features.
Icons
64192RK5K5FL1-5B v
Icons
The following icons are used throughout the ADTRAN document suite.
Training
ADTRAN offers training courses on our products. These courses include overviews on
product features and functions while covering applications of ADTRAN product lines.
ADTRAN provides a variety of training options, including customized training and courses
taught at our facilities or at customer sites.
For inquiries concerning training, contact ADTRAN:
Training Phone: 800-615-1176, next. 6303
Training Fax: 256-963-6217
Training Email: [email protected]
deployment guide
installation guide
jobAid
reference guide
diagnostic guide
safety and regulatory
engineering guide
application guide
release notes
upgrade guide
user guide
Total Access 1500 Expansion Kit Installation and Maintenance Guide
vi 64192RK5K5FL1-5B
64192RK5K5FL1-5B vii
Contents
Scope of this Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
In this Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Related Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Cabinet Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
System Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Safety and Regulatory Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Shipping Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Tools and Materials Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Chassis Installation and DC Power/Ground Wiring . . . . . . . . . . . . . . . . . . . . . . . . . 13
Data Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Alarm Wire Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
DLC Converter Cable Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Protector Assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Turn Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Appendix A
Warranty and Customer Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
ADTRAN Customer Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
ADTRAN Sales. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
ADTRAN Technical Support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
ADTRAN Repair/CAPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Repair and Return Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Total Access 1500 Expansion Kit Installation and Maintenance Guide
viii 64192RK5K5FL1-5B
Figures
Figure 1. 288-Line Cross Connect Cabinet (Front View) . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Figure 2. 480-Line Cross Connect Cabinet (Front View) . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Figure 3. 288X Cabinet Before Expansion Kit Installed . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Figure 4. 288X Cabinet After Expansion Kit Installed . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Figure 5. 480X Cabinet Before Expansion Kit Installed . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Figure 6. 480X Cabinet After Expansion Kit Installed . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Figure 7. Total Access 1500 (Rear View) Power and Ground Terminals . . . . . . . . . . . . . 13
Figure 8. Champ Clip Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Figure 9. Alarm Wire Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Figure 10. Total Access 1500 (Rear View) with DLC Converter Cable . . . . . . . . . . . . . . . 18
Tables
64192RK5K5FL1-5B ix
Tables
Table 1. Topic List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Table 2. Related Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Table 3. Total Access 1500 Expansion Kit Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Table 4. Total Access 5000 Line Modules Required for Total Access 1500 Expansion . 11
Table 5. Total Access 1500 DS-1 Cable Connections . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Table 6. Total Access 5000 to Total Access 1500 RS485 Cable Connections . . . . . . . . 16
Table 7. Total Access 1500 to Total Access 5000 Alarm Connections . . . . . . . . . . . . . . 17
Table 8. 288X Protector Assignments (Block #3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Table 9. 480X Protector Assignments (Block #5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Total Access 1500 Expansion Kit Installation and Maintenance Guide
x 64192RK5K5FL1-5B
64192RK5K5FL1-5B 1
Total Access 1500 Expansion Kit
Scope of this Guide
This guide provides product descriptions, installation and maintenance instructions, and
regulatory information specific to the Total Access 1500 Expansion Kit (P/N 4192RK5K5FL1).
In this Guide
This guide contains the topics listed in Table 1.
Table 1. Topic List
Topic See Page
Introduction 3
Installation 12
Maintenance 22
Total Access 1500 Expansion Kit Installation and Maintenance Guide
2 64192RK5K5FL1-5B
Related Documentation
Refer to Table 2 for additional information regarding the Total Access 1500 Expansion Kit.
Table 2. Related Documentation
Title Part Number
Total Access 1500 Chassis Installation and Maintenance Practice 61180001L1-5
Total Access 1500 Chassis Job Aid 61180001L1-22
Total Access 1500 96-Pair D4 to DLC Converter Cable Job Aid 61180011L4-22
Total Access 5000 Line Module Input/Output Dual Champ 50-Pin Divided Rear Panel
Job Aid
61187401G1-22
Total Access 5000 Access Module Input/Output Blank Panel Job Aid 61187923G1-22
Total Access 5000 23-Inch Chassis Job Aid 61187001G1-22
Total Access 5000 23-Inch Chassis Installation and Maintenance Guide 61187001G1-5
Total Access 5000 23-Inch Chassis Compliance Notice 61187001G1-17
Introduction
64192RK5K5FL1-5B 3
Introduction
The Total Access 1500 Expansion Kit (P/N 4192RK5K5FL1) adds a Total Access 1500 to the
following cabinets containing a Total Access 5000 OSP System:
288-Line Cross Connect (288X) Cabinet (P/N 41925K288XL1/L2)
480-Line Cross Connect (480X) Cabinet (P/N 41925K480XL1/L2)
The addition of this expansion kit provides the capacity for up to 96 additional DS0 Special
Circuits.
Cabinet Views
See Figure 1 and Figure 2 for a front view of the 288X and 480X cabinets with the Total Access
1500 Expansion Kit installed.
Figure 1. 288-Line Cross Connect Cabinet (Front View)
Total Access 5000
Total Access 1500
Total Access 1500 Expansion Kit Installation and Maintenance Guide
4 64192RK5K5FL1-5B
Figure 2. 480-Line Cross Connect Cabinet (Front View)
Total Access 5000
Total Access 1500
Introduction
64192RK5K5FL1-5B 5
System Diagrams
See Figure 3 through Figure 6 for system diagrams of the 288X and 480X cabinets before and
after installation of the Total Access 1500 Expansion Kit.
Figure 3. 288X Cabinet Before Expansion Kit Installed
Total Access 5000
288 Lines
POTS+ADSL
Cross
Connect
25-Pair
Splice Modules
Slots 14-22
Not Used
Slot 1
Slot 2
Slot 3
Slot 4
Slot 5
Slot 6
Slot 7
Slot 8
Slot 9
Slot 10
Slot 11
Slot 13
Slot 12
Reserved
for SCM Card
123
F1
1 -
100
F2
1 -
100
F2
101 -
200
F2
201 -
300
F2
301 -
400
F2
401 -
500
F2
501 -
600
F1
101 -
200
F1
201 -
300
Total Access 1500 Expansion Kit Installation and Maintenance Guide
6 64192RK5K5FL1-5B
Figure 4. 288X Cabinet After Expansion Kit Installed
Total Access 5000
8-Port HDSL4 Module in Slot 13
8-Port T1 Module in Slot 14
RS485
Alarm
4 DS1 (Ports 5-8)
Total Access 1500
72 DS0 Output
(Future)
D4 To DLC Converter
Cable (P/N 1180011L4)
PA
PB
PC
PD
24 DS0
Slots 1-6
8 HDSL4, 4 T1
Cross
Connect
25-Pair
Splice Modules
123
216 Lines
POTS+ADSL
F1
1 -
100
F1
101 -
200
F2
1 -
100
F2
301 -
400
F2
401 -
500
F2
501 -
600
F2
101 -
200
F2
201 -
300
F1
201 -
300
Slot 1
Slot 2
Slot 3
Slot 4
Slot 5
Slot 6
Slot 7
Slot 8
Slot 9
Slots
10-12
Not Used
LP1/TX
LP1/TX
LP2/RX
LP2/RX
Introduction
64192RK5K5FL1-5B 7
Figure 5. 480X Cabinet Before Expansion Kit Installed
Total Access 5000
480 Lines
POTS+ADSL
Cross
Connect
25-Pair
Splice Modules
123 45
F1
1 -
100
F2
1 -
100
F1
101 -
200
F2
101 -
200
F2
201 -
300
F2
301 -
400
F2
401 -
500
F2
501 -
600
F2
601 -
700
F2
701 -
800
F2
801 -
900
F2
901 -
1000
F1
201 -
300
F1
301 -
400
F1
401 -
500
Slot 1
Slot 2
Slot 3
Slot 4
Slot 5
Slot 6
Slot 7
Slot 8
Slot 9
Slot 10
Slot 11
Slot 13
Slot 14
Slot 15
Slot 16
Slot 17
Slot 18
Slot 19
Slot 20
Slot 21
Slot 22
Slot 12
Reserved
for SCM Card
Not Used
Total Access 1500 Expansion Kit Installation and Maintenance Guide
8 64192RK5K5FL1-5B
Figure 6. 480X Cabinet After Expansion Kit Installed
8-Port HDSL4 Module in Slot 19
8-Port T1 Module in Slot 20
Total Access 5000
408 Lines
POTS+ADSL
RS485
Alarm
4 DS1 (Ports 5-8)
Total Access 1500
8 HDSL4, 4 T1
24 DS0
Slots 1-6
PA
PB
PC
PD
D4 to DLC Converter
Cable (P/N 1180011L4)
72 DS0 Output
(Future)
25-Pair
Splice Modules
Cross
Connect
123 45
F1
1 -
100
F2
1 -
100
F1
101 -
200
F2
101 -
200
F2
201 -
300
F2
301 -
400
F2
401 -
500
F2
501 -
600
F2
601 -
700
F2
701 -
800
F2
801 -
900
F2
901 -
1000
F1
201 -
300
F1
301 -
400
F1
401 -
500
Slot 1
Slot 2
Slot 3
Slot 4
Slot 5
Slot 6
Slot 7
Slot 8
Slot 9
Slot 10
Slot 11
Slot 12
Slot 13
Slot 14
Slot 15
Slot 16
Slot 17
Slot 18
Reserved
for SCM Card
LP1/TX
LP1/TX
LP2/RX
LP2/RX
Slots 21-22
Not Used
Introduction
64192RK5K5FL1-5B 9
Safety and Regulatory Compliance
WARNING
!
To prevent electrical shock, do not install equipment in a wet location or
during a lightning storm.
CAUTION
!
Electrostatic Discharge (ESD) can damage electronic modules. When
handling modules, wear an antistatic discharge wrist strap to prevent
damage to electronic components. Place modules in antistatic packing
material when transporting or storing. When working on modules, always
place them on an approved antistatic mat that is electrically grounded.
NOTE
This product is intended for installation in Restricted Access Locations only.
This device complies with Part 15 of the FCC rules. Operation is subject to the following two
conditions:
1. This device may not cause harmful interference.
2. This device must accept any interference received, including interference that may cause
undesired operation.
Changes or modifications not expressly approved by ADTRAN could void the user’s
authority to operate this equipment.
CAUTION!
SUBJECT TO ELECTROSTATIC DAMAGE
OR DECREASE IN RELIABILITY
HANDLING PRECAUTIONS REQUIRED
Total Access 1500 Expansion Kit Installation and Maintenance Guide
10 64192RK5K5FL1-5B
Shipping Contents
The Total Access 1500 Expansion Kit consists of the components listed in Table 3. After
unpacking the Expansion Kit, inspect it for damage. If damage has occurred, file a claim with
the carrier then contact ADTRAN Customer Service. Refer to Appendix A, “Warranty and
Customer Support” for further information. If possible, keep the original shipping container
for returning the Expansion Kit for repair or for verification of shipping damage.
CAUTION
!
Electrostatic Discharge (ESD) can damage electronic modules. When
handling modules, wear an antistatic discharge wrist strap to prevent
damage to electronic components. Place modules in antistatic packing
material when transporting or storing. When working on modules, always
place them on an approved antistatic mat that is electrically grounded.
Table 3. Total Access 1500 Expansion Kit Contents
Description Part Number Quantity
Total Access 1500 Chassis (23-Inch) 1180001L1 1
Total Access 5000 Line Module Input/Output Dual Champ
50-Pin Divided Rear Panel (LMIO2-CH50D)
1187401G1 1
Total Access 5000 Access Module Input/Output Blank Panel
(AMIO2 Blank)
1187923G1 1
Total Access 1500 DLC Converter Cable 1180011L4 1
Loop 1/TX-Out Cable Assembly N/A 1
Loop 2/RX-In Cable Assembly N/A 1
RS485 Cable N/A 1
Total Access 1500 Alarm Cable N/A 1
Total Access 1500 Ground Wire N/A 1
Total Access 1500 Primary –48V IN Wire N/A 1
Total Access 1500 Secondary –48V IN Wire N/A 1
Total Access 1500 Primary RTN Wire N/A 1
Total Access 1500 Secondary RTN Wire N/A 1
7.5A GMT Fuse N/A 2
Captive Champ Screw, 0.400” N/A 2
CAUTION!
SUBJECT TO ELECTROSTATIC DAMAGE
OR DECREASE IN RELIABILITY
HANDLING PRECAUTIONS REQUIRED
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ADTRAN Total Access 1500 Installation and Maintenance

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Installation and Maintenance

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