ADTRAN Total Access 1500 Installation and Maintenance

installation guide

Total Access 1500 Expansion Kit

Installation and Maintenance Guide

Document Number: 64192RK5K5FL1-5B

April 2011

Total Access 1500 Expansion Kit Installation and Maintenance Guide

ii 64192RK5K5FL1-5B

Front Matter

Trademarks

Brand names and product names included in this document are trademarks, registered trade-

marks, or trade names of their respective holders.

To the Holder of this Document

The contents of this document are current as of the date of publication. ADTRAN

®

reserves

the right to change the contents without prior notice.

In no event will ADTRAN be liable for any special, incidental, or consequential damages or

for commercial losses even if ADTRAN has been advised thereof as a result of issue of this

document.

About this Document

This document provides instructions for the installation of the Total Access 1500 Expansion

Kit. The intended audience for this information is the craftperson responsible for the instal-

lation and maintenance of the equipment. These instructions assume familiarity with the

intended use of the equipment, basic and required installation skills, and knowledge of local

and accepted safety practices.

901 Explorer Boulevard

P.O. Box 140000

Huntsville, AL 35814-4000

United States

(256) 963-8000

®

Revision History

64192RK5K5FL1-5B iii

Revision History

Conventions

The following typographical conventions are used in this document:

This font indicates a cross-reference link.

This font indicates screen menus, fields, and parameters.

THIS FONT indicates keyboard keys (ENTER, ESC, ALT). Keys that are to be pressed simulta-

neously are shown with a plus (+) sign (ALT indicates that the ALT key and X key should be

pressed at the same time).

This font indicates references to other documentation and is also used for emphasis.

Thisfont indicates on-screen messages and prompts.

Thisfont indicates text to be typed exactly as shown.

THIS FONT indicates silk-screen labels or other system label items.

This font is used for strong emphasis.

Revision Date Description

A March 2011 Initial release.

B April 2011 Removed customer-specific references to make document

available to all customers.

Total Access 1500 Expansion Kit Installation and Maintenance Guide

iv 64192RK5K5FL1-5B

Hazard Classifications

The following hazard classifications are used in this document:

DANGER

!

DANGER indicates a hazard with a high level of risk which, if not avoided,

will result in death or serious injury.

WARNING

!

WARNING indicates a hazard with a medium level of risk which, if not

avoided, could result in death or serious injury.

CAUTION

!

CAUTION indicates a hazard with a low level of risk which, if not avoided,

could result in minor or moderate injury. CAUTION can also be used to alert

against unsafe practices associated with events that could lead to personal

injury.

NOTICE

Notice call-outs indicate a potentially hazardous situation not related to

personal injury, such as messages related to property damage only.

NOTE

Notes inform the user of additional, but essential, information, or features.

Icons

64192RK5K5FL1-5B v

Icons

The following icons are used throughout the ADTRAN document suite.

Training

ADTRAN offers training courses on our products. These courses include overviews on

product features and functions while covering applications of ADTRAN product lines.

ADTRAN provides a variety of training options, including customized training and courses

taught at our facilities or at customer sites.

For inquiries concerning training, contact ADTRAN:

Training Phone: 800-615-1176, next. 6303

Training Fax: 256-963-6217

Training Email: [email protected]

deployment guide

installation guide

jobAid

reference guide

diagnostic guide

safety and regulatory

engineering guide

application guide

release notes

upgrade guide

user guide

Total Access 1500 Expansion Kit Installation and Maintenance Guide

vi 64192RK5K5FL1-5B

64192RK5K5FL1-5B vii

Contents

Scope of this Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

In this Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Related Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Cabinet Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

System Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Safety and Regulatory Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Shipping Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Tools and Materials Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Chassis Installation and DC Power/Ground Wiring . . . . . . . . . . . . . . . . . . . . . . . . . 13

Data Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Alarm Wire Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

DLC Converter Cable Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Protector Assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Turn Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Appendix A

Warranty and Customer Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

ADTRAN Customer Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

ADTRAN Sales. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

ADTRAN Technical Support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

ADTRAN Repair/CAPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

Repair and Return Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

Total Access 1500 Expansion Kit Installation and Maintenance Guide

viii 64192RK5K5FL1-5B

Figures

Figure 1. 288-Line Cross Connect Cabinet (Front View) . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Figure 2. 480-Line Cross Connect Cabinet (Front View) . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Figure 3. 288X Cabinet Before Expansion Kit Installed . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Figure 4. 288X Cabinet After Expansion Kit Installed . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Figure 5. 480X Cabinet Before Expansion Kit Installed . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Figure 6. 480X Cabinet After Expansion Kit Installed . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Figure 7. Total Access 1500 (Rear View) Power and Ground Terminals . . . . . . . . . . . . . 13

Figure 8. Champ Clip Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Figure 9. Alarm Wire Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Figure 10. Total Access 1500 (Rear View) with DLC Converter Cable . . . . . . . . . . . . . . . 18

Tables

64192RK5K5FL1-5B ix

Tables

Table 1. Topic List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Table 2. Related Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Table 3. Total Access 1500 Expansion Kit Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Table 4. Total Access 5000 Line Modules Required for Total Access 1500 Expansion . 11

Table 5. Total Access 1500 DS-1 Cable Connections . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Table 6. Total Access 5000 to Total Access 1500 RS485 Cable Connections . . . . . . . . 16

Table 7. Total Access 1500 to Total Access 5000 Alarm Connections . . . . . . . . . . . . . . 17

Table 8. 288X Protector Assignments (Block #3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Table 9. 480X Protector Assignments (Block #5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Total Access 1500 Expansion Kit Installation and Maintenance Guide

x 64192RK5K5FL1-5B

64192RK5K5FL1-5B 1

Total Access 1500 Expansion Kit

Scope of this Guide

This guide provides product descriptions, installation and maintenance instructions, and

regulatory information specific to the Total Access 1500 Expansion Kit (P/N 4192RK5K5FL1).

In this Guide

This guide contains the topics listed in Table 1.

Table 1. Topic List

Topic See Page

Introduction 3

Installation 12

Maintenance 22

Total Access 1500 Expansion Kit Installation and Maintenance Guide

2 64192RK5K5FL1-5B

Related Documentation

Refer to Table 2 for additional information regarding the Total Access 1500 Expansion Kit.

Table 2. Related Documentation

Title Part Number

Total Access 1500 Chassis Installation and Maintenance Practice 61180001L1-5

Total Access 1500 Chassis Job Aid 61180001L1-22

Total Access 1500 96-Pair D4 to DLC Converter Cable Job Aid 61180011L4-22

Total Access 5000 Line Module Input/Output Dual Champ 50-Pin Divided Rear Panel

Job Aid

61187401G1-22

Total Access 5000 Access Module Input/Output Blank Panel Job Aid 61187923G1-22

Total Access 5000 23-Inch Chassis Job Aid 61187001G1-22

Total Access 5000 23-Inch Chassis Installation and Maintenance Guide 61187001G1-5

Total Access 5000 23-Inch Chassis Compliance Notice 61187001G1-17

Introduction

64192RK5K5FL1-5B 3

Introduction

The Total Access 1500 Expansion Kit (P/N 4192RK5K5FL1) adds a Total Access 1500 to the

following cabinets containing a Total Access 5000 OSP System:

• 288-Line Cross Connect (288X) Cabinet (P/N 41925K288XL1/L2)

• 480-Line Cross Connect (480X) Cabinet (P/N 41925K480XL1/L2)

The addition of this expansion kit provides the capacity for up to 96 additional DS0 Special

Circuits.

Cabinet Views

See Figure 1 and Figure 2 for a front view of the 288X and 480X cabinets with the Total Access

1500 Expansion Kit installed.

Figure 1. 288-Line Cross Connect Cabinet (Front View)

Total Access 5000

Total Access 1500

Total Access 1500 Expansion Kit Installation and Maintenance Guide

4 64192RK5K5FL1-5B

Figure 2. 480-Line Cross Connect Cabinet (Front View)

Total Access 5000

Total Access 1500

Introduction

64192RK5K5FL1-5B 5

System Diagrams

See Figure 3 through Figure 6 for system diagrams of the 288X and 480X cabinets before and

after installation of the Total Access 1500 Expansion Kit.

Figure 3. 288X Cabinet Before Expansion Kit Installed

Total Access 5000

288 Lines

POTS+ADSL

Cross

Connect

25-Pair

Splice Modules

Slots 14-22

Not Used

Slot 1

Slot 2

Slot 3

Slot 4

Slot 5

Slot 6

Slot 7

Slot 8

Slot 9

Slot 10

Slot 11

Slot 13

Slot 12

Reserved

for SCM Card

123

F1

1 -

100

F2

1 -

100

F2

101 -

200

F2

201 -

300

F2

301 -

400

F2

401 -

500

F2

501 -

600

F1

101 -

200

F1

201 -

300

Total Access 1500 Expansion Kit Installation and Maintenance Guide

6 64192RK5K5FL1-5B

Figure 4. 288X Cabinet After Expansion Kit Installed

Total Access 5000

8-Port HDSL4 Module in Slot 13

8-Port T1 Module in Slot 14

RS485

Alarm

4 DS1 (Ports 5-8)

Total Access 1500

72 DS0 Output

(Future)

D4 To DLC Converter

Cable (P/N 1180011L4)

PA

PB

PC

PD

24 DS0

Slots 1-6

8 HDSL4, 4 T1

Cross

Connect

25-Pair

Splice Modules

123

216 Lines

POTS+ADSL

F1

1 -

100

F1

101 -

200

F2

1 -

100

F2

301 -

400

F2

401 -

500

F2

501 -

600

F2

101 -

200

F2

201 -

300

F1

201 -

300

Slot 1

Slot 2

Slot 3

Slot 4

Slot 5

Slot 6

Slot 7

Slot 8

Slot 9

Slots

10-12

Not Used

LP1/TX

LP2/RX

Introduction

64192RK5K5FL1-5B 7

Figure 5. 480X Cabinet Before Expansion Kit Installed

Total Access 5000

480 Lines

POTS+ADSL

Cross

Connect

25-Pair

Splice Modules

123 45

F1

1 -

100

F2

1 -

100

F1

101 -

200

F2

101 -

200

F2

201 -

300

F2

301 -

400

F2

401 -

500

F2

501 -

600

F2

601 -

700

F2

701 -

800

F2

801 -

900

F2

901 -

1000

F1

201 -

300

F1

301 -

400

F1

401 -

500

Slot 1

Slot 2

Slot 3

Slot 4

Slot 5

Slot 6

Slot 7

Slot 8

Slot 9

Slot 10

Slot 11

Slot 13

Slot 14

Slot 15

Slot 16

Slot 17

Slot 18

Slot 19

Slot 20

Slot 21

Slot 22

Slot 12

Reserved

for SCM Card

Not Used

Total Access 1500 Expansion Kit Installation and Maintenance Guide

8 64192RK5K5FL1-5B

Figure 6. 480X Cabinet After Expansion Kit Installed

8-Port HDSL4 Module in Slot 19

8-Port T1 Module in Slot 20

Total Access 5000

408 Lines

POTS+ADSL

RS485

Alarm

4 DS1 (Ports 5-8)

Total Access 1500

8 HDSL4, 4 T1

24 DS0

Slots 1-6

PA

PB

PC

PD

D4 to DLC Converter

Cable (P/N 1180011L4)

72 DS0 Output

(Future)

25-Pair

Splice Modules

Cross

Connect

123 45

F1

1 -

100

F2

1 -

100

F1

101 -

200

F2

101 -

200

F2

201 -

300

F2

301 -

400

F2

401 -

500

F2

501 -

600

F2

601 -

700

F2

701 -

800

F2

801 -

900

F2

901 -

1000

F1

201 -

300

F1

301 -

400

F1

401 -

500

Slot 1

Slot 2

Slot 3

Slot 4

Slot 5

Slot 6

Slot 7

Slot 8

Slot 9

Slot 10

Slot 11

Slot 12

Slot 13

Slot 14

Slot 15

Slot 16

Slot 17

Slot 18

Reserved

for SCM Card

LP1/TX

LP2/RX

Slots 21-22

Not Used

Introduction

64192RK5K5FL1-5B 9

Safety and Regulatory Compliance

WARNING

!

To prevent electrical shock, do not install equipment in a wet location or

during a lightning storm.

CAUTION

!

Electrostatic Discharge (ESD) can damage electronic modules. When

handling modules, wear an antistatic discharge wrist strap to prevent

damage to electronic components. Place modules in antistatic packing

material when transporting or storing. When working on modules, always

place them on an approved antistatic mat that is electrically grounded.

NOTE

This product is intended for installation in Restricted Access Locations only.

This device complies with Part 15 of the FCC rules. Operation is subject to the following two

conditions:

1. This device may not cause harmful interference.

2. This device must accept any interference received, including interference that may cause

undesired operation.

Changes or modifications not expressly approved by ADTRAN could void the user’s

authority to operate this equipment.

CAUTION!

SUBJECT TO ELECTROSTATIC DAMAGE

OR DECREASE IN RELIABILITY

HANDLING PRECAUTIONS REQUIRED

Total Access 1500 Expansion Kit Installation and Maintenance Guide

10 64192RK5K5FL1-5B

Shipping Contents

The Total Access 1500 Expansion Kit consists of the components listed in Table 3. After

unpacking the Expansion Kit, inspect it for damage. If damage has occurred, file a claim with

the carrier then contact ADTRAN Customer Service. Refer to Appendix A, “Warranty and

Customer Support” for further information. If possible, keep the original shipping container

for returning the Expansion Kit for repair or for verification of shipping damage.

CAUTION

!

Electrostatic Discharge (ESD) can damage electronic modules. When

handling modules, wear an antistatic discharge wrist strap to prevent

damage to electronic components. Place modules in antistatic packing

material when transporting or storing. When working on modules, always

place them on an approved antistatic mat that is electrically grounded.

Table 3. Total Access 1500 Expansion Kit Contents

Description Part Number Quantity

Total Access 1500 Chassis (23-Inch) 1180001L1 1

Total Access 5000 Line Module Input/Output Dual Champ

50-Pin Divided Rear Panel (LMIO2-CH50D)

1187401G1 1

Total Access 5000 Access Module Input/Output Blank Panel

(AMIO2 Blank)

1187923G1 1

Total Access 1500 DLC Converter Cable 1180011L4 1

Loop 1/TX-Out Cable Assembly N/A 1

Loop 2/RX-In Cable Assembly N/A 1

RS485 Cable N/A 1

Total Access 1500 Alarm Cable N/A 1

Total Access 1500 Ground Wire N/A 1

Total Access 1500 Primary –48V IN Wire N/A 1

Total Access 1500 Secondary –48V IN Wire N/A 1

Total Access 1500 Primary RTN Wire N/A 1

Total Access 1500 Secondary RTN Wire N/A 1

7.5A GMT Fuse N/A 2

Captive Champ Screw, 0.400” N/A 2

CAUTION!

SUBJECT TO ELECTROSTATIC DAMAGE

OR DECREASE IN RELIABILITY

HANDLING PRECAUTIONS REQUIRED

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ADTRAN Total Access 1500 Installation and Maintenance

ADTRAN Total Access 1500 Installation and Maintenance

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