Siemens Door 49EC18 User manual

Type
User manual
s SFIS-49010-0304
March 2004
Combination Starter Enclosure Kit
Classes 49EC17 & 49EC18
Instruction Guide
Combination Starter Enclosure Kits SFIS-49010-0304
Siemens Energy & Automation, Inc. 3333 Old Milton Pkwy Alpharetta, GA. 30005 Page 2 of 18
SIGNAL WORDS
The signal words “DANGER”, “WARNING” and
CAUTION” used in this manual indicate the
degree of hazard that may be encountered by
user. These words are defined as below:
Danger – Indicates death, severe personal injury
or property damage will result if proper precautions
are not taken.
Warning - Indicates death, severe personal injury
or property damage can result if proper
precautions are not taken.
Caution – Indicates personal injury or property
damage may result if proper precautions are not
taken.
KEEP OUT
QUALIFIED PERSON ONLY
Disconnect power before working on this
equipment.
For the purpose of this manual and product labels a
qualified person is one who is familiar with the
installation, construction, operation, or maintenance of
the equipment and the hazards involved. In addition
this person has the following qualifications:
(a) Is trained and authorized to energize, de-
energize, clear, ground, and tag circuits and
equipment in accordance with established
safety practices.
(b) Is trained in the proper care and use of
protective equipment such as rubber gloves,
hard hat, safety glasses or face shields,
flash clothing, etc., in accordance with
established safety practices.
(c) Is trained in rendering first aid.
Combination Starter Enclosure Kits SFIS-49010-0304
Siemens Energy & Automation, Inc. 3333 Old Milton Pkwy Alpharetta, GA. 30005 Page 3 of 18
Table of Contents
Application ................................................................................................................................................................ 4
Components Layout................................................................................................................................................... 5
Starter Installation...................................................................................................................................................... 8
Reset Assembly ......................................................................................................................................................... 9
Circuit Breaker Installation......................................................................................................................................10
Fuse Clip Installation............................................................................................................................................... 11
Pilot Device Installation .......................................................................................................................................... 12
Torque Requirements .............................................................................................................................................. 13
Label Installation ..................................................................................................................................................... 15
Test Procedure......................................................................................................................................................... 17
Packaging Instructions............................................................................................................................................. 18
Selection Guide…………………………………………………………………………………………..Appendix A
IMPORTANT
These instructions do not purport to cover all details or variations in equipment, nor to provide for every possible
contingency to be met in connection with installation, operation or maintenance. Should further information be desired or
should particular problems arise which are not covered sufficiently for the purchaser’s purpose, the matter should be
referred to the local Siemens sales office. The contents of this instruction manual shall not become part of or modify any
prior or existing agreement, commitment or relationship. The sales contract contains the entire obligation of Siemens. The
warranty contained in the contract between the parties is the sole warranty of Siemens. Any statement contained herein
does not create new warranties or modify the existing warranty.
Combination Starter Enclosure Kits SFIS-49010-0304
Siemens Energy & Automation, Inc. 3333 Old Milton Pkwy Alpharetta, GA. 30005 Page 4 of 18
Application
Combination starter enclosure kits are used to assemble combination starters as listed below.
49EC17BB241108R 49EC17CB242008R 49EC17FN362412R 49EC18DB241108R
17CP92B*81 17GP92B*81 17IP92N*81 18CP92B**81
17CS*92B* 17GS*92B* 17ISL92N* 18CS*92B*
17DP92B*81 17HP92B*81 17JP92N*81 18DP92B**81
17DS*92B* 17HS*92B* 17JTM92N* 18DS*92B*
17EP92B*81 17GP92B*1481 17IP92N*1681 18EP*92B**81
17ES*92B* 17GP92B*1581 17IP92N*1781 18ES*92B*
17FP92B*81 17HP92B*1481 17JP92N*1681 18FS*92B*
17FS*92B* 17HP92B*1581 17JP92N*1781
17CP92B*1081 17GS*92B*14 17ISL92N*16 49EC18DN241108R
17CP92B*1181 17GS*92B*15 17ISL92N*17
17DP92B*1081 17HS*92B*14 17JTM92N*16 18CP92N**81
17DP92B*1181 17HS*92B*15 17JTM92N*17 18CS*92N*
17DP92B*1281 18DP92N**81
17EP92B*1281 49EC17CN242008R
49EC17FB362412R 18DS*92N*
17EP92B*1381 18EP*92N**81
17FP92B*1281 17GP92N*81 17IP92B*81 18ES*92N*
17FP92B*1381 17GS*92N* 17ISL92B* 18FS*92N*
17CS*92B*10 17HP92N*81 17JP92B*81
17CS*92B*11 17HS*92N* 17JTM92B* 49EC18DB242008R
17DS*92B*10 17GP92N*1481 17IP92B*1681
17DS*92B*11 17GP92N*1581 17IP92B*1781 18GP92B**81
17DS*92B*12 17HP92N*1481 17JP92B*1681 18GS*92B*
17ES*92B*12 17HP92N*1581 17JP92B*1781 18HP92B**81
17ES*92B*13 17GS*92N*14 17ISL92B*16 18HS*92B*
17FS*92B*12 17GS*92N*15 17ISL92B*17 18HS*92N*
17FS*92B*13 17HS*92N*14 17JTM92B*16
17HS*92N*15 17JTM92B*17 49EC18DN242008R
49EC17BN241108R
18GP92N**81
17CP92N*81 18GS*92N*
17CS*92N* 18HP92N**81
17DP92N*81
17DS*92N*
17EP92N*81 49EC18DB362412R
17ES*92N*
17FP92N*81 18IP92BP*81
17FS*92N* 18ISL92B*
17CP92N*1081
17CP92N*1181 49EC18DN362412R
17DP92N*1081
17DP92N*1181 18IP92NP*81
17DP92N*1281 18ISL92N*
17EP92N*1281
17EP92N*1381
17FP92N*1281 49EC18EB362412R
17FP92N*1381
17CS*92N*10 18JP92BR*81
17CS*92N*11 18JTM92B*
17DS*92N*10
17DS*92N*11 49EC18EN362412R
17DS*92N*12
17ES*92N*12 18JP92NR*81
17ES*92N*13 18JTM92N*
17FS*92N*12
17FS*92N*13
Combination Starter Enclosure Kits SFIS-49010-0304
Siemens Energy & Automation, Inc. 3333 Old Milton Pkwy Alpharetta, GA. 30005 Page 5 of 18
Components Layout
The follow steps are for the installation of components in the enclosure kits. Once the components needed have been
identified from the component selection guide, it’s important to place them in the proper location.
1. Locate the components to be installed from the appropriate tables and layouts below.
a. To locate the mounting holes for a component, use the column marked “Hole I.D. No.”
b. Match the hole number from the table to the hole number on the panel layout.
c. Place the component in the location identified and making sure all mounting holes have been located.
2. Using the hardware specified in table “Hole ID Information”, secure the component in its location and torque
accordingly.
3. After all the components have been installed, wire according to the composite diagram.
Enclosure Kits 49EC17**112408R and 49EC18**112408R
Hole Hole
No. ID Description
6 B 30 / 60A Disc Sw
7 B 30 / 60A Disc Sw
8 B 30 / 60A Disc Sw
9 B 30 / 60A Disc Sw
20 B 60A 250V Fuse Spacing
21 B 60A 250V Fuse Spacing
22 B 30A 250V Fuse Spacing
23 B 30A 250V Fuse Spacing
24 B 30 / 60A Fuse Spacing Class J
25 B 30 / 60A Fuse Spacing Class J
26 B 30A 600V Fuse Spacing
27 B 30A 600V Fuse Spacing
28 B 60A 600V Fuse Spacing
29 B 60A 600V Fuse Spacing
40 B Class 14 SZ 2 Starter ESP / BIM
41 B Class 14 SZ 2 Starter ESP / BIM
46 B Class 14 SZ 0 – 1 3/4 Starter ESP, BIM
47 B Class 14 SZ 0 – 1 3/4 Starter ESP, BIM
48 B Class 14 SZ 0 – 1 3/4 Starter ESP, BIM
58 B Class 14 SZ 2 Starter ESP / BIM
78 B 45 – 150VA Control Transformer
81 B 100VA Control Transformer
82 B 45, 50VA Control Transformer
83 B 150VA Control Transformer
130 B 150VA Control Transformer
Hole ID Information
I.D. Description Torque
B Screw #10-32 X 1/2 25 in-lbs
Note: All screws are to be thread forming.
Combination Starter Enclosure Kits SFIS-49010-0304
Siemens Energy & Automation, Inc. 3333 Old Milton Pkwy Alpharetta, GA. 30005 Page 6 of 18
Enclosure Kits 49EC17**242008R and 49EC18**242008R
Hole Hole
No. ID Description
15 B 50VA Control Transformer
16 B 50-300VA Control Transformer
17 B 100VA Control Transformer
18 B 45, 150VA Control Transformer
19 B 200VA Control Transformer
15 B 50VA Control Transformer
16 B 50-300VA Control Transformer
17 B 100VA Control Transformer
18 B 45, 150VA Control Transformer
19 B 200VA Control Transformer
32 B 100A Disc. Sw.
33 B 100A Disc. Sw.
34 B 100A Disc. Sw.
35 B 100A Disc. Sw.
41 B 200A Fuse Spacing
42 B 200A Fuse Spacing
43 B 200A 250V Fuse Spacing
44 B 200A 250V Fuse Spacing
45 B 200A 600V Fuse Spacing Class J
46 B 200A 600V Fuse Spacing Class J
47 B 200A 600V Fuse Spacing
48 B 200A 600V Fuse Spacing
49 B 100A 600V Fuse Spacing Class J
50 B 100A 600V Fuse Spacing Class J
51 B 100A 250V Fuse Spacing
52 B 100A 250V Fuse Spacing
53 B 100A 600V Fuse Spacing
54 B 100A 600V Fuse Spacing
55 B 100A 600V Fuse Spacing Class J
56 B 100A 600V Fuse Spacing Class J
57 B 100A 250V Fuse Spacing
58 B 100A 250V Fuse Spacing
59 B 100A 600V Fuse Spacing
60 B 100A 600V Fuse Spacing
63 B 300VA Control Transformer
64 B 45VA Control Transformer
78 C Class 14 SZ 3 Starter ESP
79 C Class 14 SZ 3 Starter ESP
80 C Class 14 SZ 3 Starter ESP
87 C Class 14 SZ 3 Starter BIM
88 C Class 14 SZ 3 Starter BIM
89 C Class 14 SZ 3 Starter BIM
114 B Class 14 SZ 2 ½ Starter ESP
115 B Class 14 SZ 2 ½ Starter ESP
116 B Class 14 SZ 2 ½ Starter ESP
123 B Class 14 SZ 2 ½ Starter BIM
124 B Class 14 SZ 2 ½ Starter BIM
212 B 200, 300VA Control Transformer Hole ID Information
213 B 200VA Control Transformer I.D. Description Torque
214 B 300VA Control Transformer
B Screw #10-32 X ½ 25 in-lbs
C Screw #1/4-20 X ½ 35 in-lbs
Note: All screws are to be thread forming.
Combination Starter Enclosure Kits SFIS-49010-0304
Siemens Energy & Automation, Inc. 3333 Old Milton Pkwy Alpharetta, GA. 30005 Page 7 of 18
Enclosure Kits 49EC17**362412R and 49EC18**362412R
Hole Hole
No. ID Description
48 B 300VA Control Transformer
49 B 200, 300VA Control Transformer
51 B 100, 150VA Control Transformer
52 B 200, 300VA Control Transformer
54 B 200VA Control Transformer
55 B 150VA Control Transformer
56 B 300VA Control Transformer
72 B 100A Fuse Spacing
73 B 100A Fuse Spacing
74 B 200A Fuse Spacing
75 B 200A 600V Fuse Spacing
76 B 200A 600V Fuse Spacing
77 B 100A 600V Fuse Spacing
78 B 200A 250V Fuse Spacing
79 B 100A 600V Fuse Spacing
80 B 200A 250V Fuse Spacing
82 B 100A 250V Fuse Spacing
83 B 100A Fuse Spacing Class J
84 B 200A Fuse Spacing Class J
85 B 100A 250V Fuse Spacing
86 B 100A Fuse Spacing Class J
87 B 200A Fuse Spacing
88 B 200A Fuse Spacing
96 B 200, 300VA Control Transformer
97 B 100, 150VA Control Transformer
99 B 300VA Control Transformer
100 B 300VA Control Transformer
102 B 150VA Control Transformer
103 B 200VA Control Transformer
104 B 300VA Control Transformer
117 C Class 14 SZ 3, 3 ½ Starter ESP
118 C Class 14 SZ 3 - 4 Starter ESP
119 C Class 14 SZ 3 - 4 Starter ESP
120 C Class 14 SZ 4 Starter ESP
121 C Class 14 SZ 3, 3 ½ Starter BIM
122 C Class 14 SZ 3 - 4 Starter BIM
123 C Class 14 SZ 3 - 4 Starter BIM
132 C Class 14 SZ 4 Starter BIM
145 B 100VA Control Transformer
152 B 100VA Control Transformer
205 B 200VA Control Transformer
206 B 200VA Control Transformer
Hole ID Information
I.D. Description Torque
B Screw #10-32 X ½ 25 in-lbs
C Screw #1/4-20 X ½ 35 in-lbs
Note: All screws are to be thread forming.
Combination Starter Enclosure Kits SFIS-49010-0304
Siemens Energy & Automation, Inc. 3333 Old Milton Pkwy Alpharetta, GA. 30005 Page 8 of 18
Starter Installation
After selecting the appropriate starter from the Component Selection Guide, place the starter in location detailed in the
“Component Placement” section of this manual. Mount and secure. Torque as specified in “Torque Requirements” section
of this manual.
Using the power wire supplied, wire from the load side of the disconnect to the line side of the starter for non-fused
combination starter (See Figure 1)or from the load side of the fuse block to the line side of the starter for fusible combination
starters. (See Figure 2) The power should not be cut. Loop wire has shown in figure 1 & 2.
Load Side of Disconnect
Line Side of Starter
Load Side Fuse Block
(Figure 1) (Figure 2)
Combination Starter Enclosure Kits SFIS-49010-0304
Siemens Energy & Automation, Inc. 3333 Old Milton Pkwy Alpharetta, GA. 30005 Page 9 of 18
Reset Assembly
Follow these steps to install the reset.
1. With the cover on the enclosure closed, reset button removed, quarter turns latched and the starter installed measure the X
dimension. (From the top of the enclosure cover to the top of the overload reset button. Make sure the reset on the overload
has been pushed in before measuring.)
2. For the 49EC****241108R and 49EC****242008R enclosures, cut the reset rod to the calculated length, (L) = measured
length (X) plus 0.375 (inches) per Figure 1. Use calculations per Figure 2 for 49EC****362412R enclosure.
3. Reinstall the push button through the hole in the cover and thread the plastic nut on the push button from the inside of the
cover. Use assembly tool 3SX1707 to secure.
4. Press the reset rod firmly into the push button from the inside of the cover.
When installing a reset button in a Nema 12 enclosure, follow the previous steps with the following exceptions.
1. Install the gasket and push button cover provided.
2. The button cover is placed over the push button and the gasket is placed between the cover and plastic nut. Make sure the
button cover has fully engaged the underside of the push button before installing in the cover.
3. As before, tighten the plastic nut using tool 3SX1707. DO NOT over tighten. Reset assembly needs only be snug. If the
gasket has extruded from between the cover and the plastic nut, it is too tight. Loosen the assembly and repeat. If the
assembly is too tight or too loose, leakage may occur.
For Nema 12 / 4 Only
(Figure 1) (Figure2)
Button Cove
r
Reset Button
Overload
Relay
NEMA 12/4
Gasket Placemen
t
Reset Rod
(X)
Plastic Nu
t
Enclosure
Cove
r
Push Button
(L)
L = X + 0.375"
Combination Starter Enclosure Kits SFIS-49010-0304
Siemens Energy & Automation, Inc. 3333 Old Milton Pkwy Alpharetta, GA. 30005 Page 10 of 18
Circuit Breaker Installation
1. Locate the barrier under pivot assembly. Align the mounting holes with holes in the barrier. The barrier can be temporarily
held in place using a small piece of adhesive tape. (See Figure 1)
2. Locate the breaker over the barrier making sure the toggle on the circuit breaker is in the notch on the pivot assembly and
secure using (4) #8 – 32 x 4.06” screws and (4) 3/8 x 13/16” flat washers (Supplied). Torque screws to 20 in-lbs. Remove
adhesive tape from barrier. (See Figure 1)
3. No adjustment to the handle assembly required.
4. Verify that the handle mechanism turns ‘ON ‘ and ‘OFF’ the circuit breaker.
5. Manually trip the circuit breaker and verify that the handle assembly resets the circuit breaker. If the circuit breaker does
not reset, contact tech support for assistance.
6. Verify that the door cannot be opened with the handle in the ‘ON’ position.
7. Install power wires on the load side of the breaker and torque screws. See torque values on circuit breaker. Install wire tie
(provided) as shown in Figure 2.
Note: Power wire shall not be tin plated. Make sure there are no loose strains of wire. When installing a 5 or 10 amp
breaker be sure to use wire Part number D46205010 (provided). This wire is used to maintain the short circuit rating on
lower amp circuit breaker style combination starters. Discard unused set of wire.
Wire Tie
Figure 1 Figure 2
Combination Starter Enclosure Kits SFIS-49010-0304
Siemens Energy & Automation, Inc. 3333 Old Milton Pkwy Alpharetta, GA. 30005 Page 11 of 18
Fuse Clip Installation
The class 49EC17 enclosure kits have the appropriate disconnect and power wire already installed for non-fused combination
starter. Follow the steps below to install fuse clips for a fusible combination starter.
1. Remove the power wire and lugs from the load side of disconnect. Save the power wire to be installed later.
2. Locate the fuse clip trailer block assembly below disconnect. Make sure you have located the appropriate mounting holes
for the proper fuse spacing. (See Component Placement) A sample fuse of the right Amp and Voltage can be used to verify
fuse spacing.
3. Secure the trailer block using (2) #10 – 32 x ½” screws provided in the fuse clip kit and torque 25 – 28 in-lbs.
4. Install fuse clips on the load side of disconnect using hardware provided and torque 25 – 28 in-lbs. Refer to the fuse clip kit
instructions for fuse clip orientation and installation of rejection pins for 100 amp and larger.
5. Reinstall power wire to the load side of the trailer block lugs and torque. (Refer to Torque Requirements)
6. Install wire tie (provided) locating it in the center of the power wire securing all 3 wires. (See Figure 1)
7. When installing fuse clips in the 49EC17**362412R enclosure, (2) fuse clip kits will be needed. Install one assembly
above the other and turn 180 degree to crate a line and load side fuse block making sure you have the proper fuse spacing
between the two fuse clip assemblies. Cut a small length from all three power wires included and connect between
disconnect switch and line side fuse block. Use remaining power wire to connect load side fuse block to starter. Follow
steps 5 & 6 and torque as specified. (See Figure 2)
Wire Jumpers
Tie Wrap
(Figure 1) (Figure 2)
Combination Starter Enclosure Kits SFIS-49010-0304
Siemens Energy & Automation, Inc. 3333 Old Milton Pkwy Alpharetta, GA. 30005 Page 12 of 18
Pilot Device Installation
1. When installing pilot devices, the primary control (off) shall be installed in the lower right side of the enclosure with
subsequent devices installed as shown in Figure 1 for combination starters.
2. For installation for pilot devices, refer to instruction sheet included with each device for proper assembly and installation.
Figure (1) Nema 1 & 12 Flange Mounted Devices
4
th
Position
3
rd
Position
2
nd
Position
1
st
Position
N
OTE:
This drawing does not cover all possible combinations.
Hand Off Auto
Selector switch
Or
Stop Push Button
Start Push Button
Or
ON / RUN / OFF
Light if installing an
HOA
ON / RUN / OFF
Light If installing
start stop Push
Buttons
OR
OFF / ON / RUN
Light If installing an
HOA
OFF Light if
installing Start stop
Push Button and
ON / RUN light
Combination Starter Enclosure Kits SFIS-49010-0304
Siemens Energy & Automation, Inc. 3333 Old Milton Pkwy Alpharetta, GA. 30005 Page 13 of 18
Torque Requirements
To insure that a screw or bolt is tight and remains tight, a certain amount of tension must be developed in the joint. An
indirect measure of this tension is the amount of torque or force applied to a wrench in tightening a joint. To achieve a
specific torque, one can use a torque wrench or other tool such as air wrench which has been calibrated. It can be
calibrated to stop by itself or it may have a clutch which slips when the specific torque has been reached. A torque
wrench is a tool which indicates the torque being applied at any instance.
All screws intended for mechanical connection (such as mounting of components) shall use the torque values that are
recommended per the instruction sheet. If no instruction sheet is supplied, or the torque value is not stated, then follow
tables below.
MECHANICAL CONNECTIONS
Screw Size Description Minimum Torque
#8 or Smaller Pressure or 12 in-lbs
Saddle Clamp
Slotted
#10 or Larger 35 in-lbs
5/16 Lug- Slotted 20 in-lbs
3/8 Lug- Slotted 20 in-lbs
7/16 Lug- Slotted 35 in-lbs
1/8 Lug- Allen Head 35 in-lbs
3/16 – 1/4 Lug- Allen Head 50 in-lbs
5/16 – 3/8 Lug- Allen Head 75 in-lbs
7/16 – 1/2 Lug- Allen Head 100 in-lbs
9/16 Lug- Allen Head 125 in-lbs
5/8 – 11/16 Lug- Allen Head 150 in-lbs
3/4 Lug- Allen Head 200 in-lbs
TIGHTING TORQUES TIGHTING TORQUE TIGHTING TORQUES
(IN METAL) IN PLASTIC THREAD FORMING SCREWS
SCREW SIZE MIN. TORQUE SCREW SIZE MIN. TORQUE SCREW SIZE MIN. TORQUE
(IN-LBS) TYPE 25 (IN-LBS) IN-LBS)
#2 3 2-32 3 6-32 14
#3 4 3-28 4 8-32 20
#4 6 4-24 6 10-32 25
#5 8 5-20 8 ¼-20 35
#6 11 6-20 10
#8 20 8-18 18
#10 32 10-16 29
#12 47 12-14 42
1 / 4 75 ¼-24 68
5 / 16 100
3 / 8 200
1 / 2 300
LUG AND CLAMP TORQUE
Combination Starter Enclosure Kits SFIS-49010-0304
Siemens Energy & Automation, Inc. 3333 Old Milton Pkwy Alpharetta, GA. 30005 Page 14 of 18
ELCTRICAL CONNECTIONS
CONTROL / POWER WIRE
WIRE GAUGE MIN. TORQUE – INCH LBS
RANGE
STARTER / CONTACTOR SIZE STRANDED WIRE STAKE-ON
00 & 0 ALL 20 20
1 <
10 20 20
1 8 35 20
1 ¾ <
10 20 20
1 ¾ 8 35 20
1 ¾ 6 45 20
2, 2 ½ <
10 20 35
2, 2 ½ 8 40 35
2, 2 ½ 6 45 35
3, 3 ½ <
10 35 35
3, 3 ½ 8 60 35
3, 3 ½ 6 4 110 35
3, 3 ½ >
3 120 35
4 <
10 35 70
4 8 60 70
4 6 4 110 70
4 >
3 120 70
CIRCUIT BREAKER
AMPS 3 – 35 Refer to torque 35
40 – 150 level on device 35
FUSIABLE DISCONNECTS
PRESSURE PLATE 30 – 60A Refer to torque 20
BOX LUGS 60 – 100A level on device 35
TERMINAL BLOCKS
16 –12 GA. Refer to torque 11
10 – 8 GA. level on device 20
6 – 4 GA. 35
COIL TERMINALS 10 - 15
OVERLOAD TERMINALS 10 - 15
Combination Starter Enclosure Kits SFIS-49010-0304
Siemens Energy & Automation, Inc. 3333 Old Milton Pkwy Alpharetta, GA. 30005 Page 15 of 18
Label Installation
1. When installing labels, locate labels as outlined in figure 1 for 49EC****241108R, figure 2 for 49EC****242008R and
figure 3 for 49EC****362412R enclosures.
2. Fill out the modified to label by writing in the new catalog number with black ink in the space labeled “Modified To”
making sure that the catalog number does not run off the label. Enter the Company name and initials of the person making
the modification in the area labeled “By” and the date the modification was made in the area labeled “Date”.
3. When installing a thermal overload, apply the heater table label furnished with the starter.
4. For enclosure kits 49EC****242008R and 49EC****362412R, apply composite label furnished loose with enclosure
kit.
5. Check off the appropriate box (s) for modifications made to the unit on the exterior carton label using a black permanent
marker.
OUTSIDE OF DOOR INSIDE OF DOOR INSIDE LEFT SIDE
OF CASE
(Figure 1)
Heater Table (Bi-Metal Overload Only)
49EC Product I.D. / Modified To: (To be filled in when unit has been modified)
Combination Starter Enclosure Kits SFIS-49010-0304
Siemens Energy & Automation, Inc. 3333 Old Milton Pkwy Alpharetta, GA. 30005 Page 16 of 18
OUTSIDE OF DOOR INSIDE OF DOOR
(Figure 2)
OUTSIDE OF DOOR INSIDE OF DOOR
(Figure 3)
Heater Table (Bi-Metal Overload Only)
49EC Product I.D. / Modified To: (To be filled in when unit has been modified)
Composite Label D68782001 (Wiring Diagram)
Combination Starter Enclosure Kits SFIS-49010-0304
Siemens Energy & Automation, Inc. 3333 Old Milton Pkwy Alpharetta, GA. 30005 Page 17 of 18
Test Procedure
The following test applies to Class 17 & 18 Combination starters which have had control devices added, i.e., START-
STOP pushbuttons, PILOT LIGHTS etc., This test procedure is for the purpose of testing control wiring and do not
require the running of a motor.
Starters Under Test
1. Check that mechanical assembly matches assembly drawings (when applicable) and / or wiring
diagrams.
2. If installed, check that the CPT primary voltage is correct and connected per the wiring diagram.
3. Combination Starter Disconnect / Motor Circuit Interrupter test:
Circuit breaker manual trip test:
- Manually trip circuit breaker
- Check that circuit breaker resets
4. Door safety interlock test:
- Check that door will not open when disconnect or circuit breaker handle is in the ON position.
- Check that the disconnect / circuit breaker handle will not turn ON with the door open.
5. Check that the catalog number is correct and the components match the wiring diagram.
Electrical Test
1. Ensure input tester power supply is OFF before proceeding.
CAUTION: Ensure the start pilot device is in the OFF position.
2. Connect the correct input power per wiring diagram.
3. Apply input power to starter.
4. Apply the ON signal and observe the proper operating sequence of the contactor(s) and components.
5. Check the proper operation of all inputs and outputs (including simulating customer supplied and / or remote pilot
devices) of the starter.
DANGER
A potentially hazardous situation which, if not avoided, will result in death or
serious injury.
Disconnect power before proceeding with any work on
this equipment.
This product contains hazardous voltage. Severe personnel
injury, death or property damage can result if safety
practices are not followed. Only qualified personnel
should test this equipment after becoming thoroughly
familiar with its electrical schematic and operation.
Turn off all power supplying this equipment before any
adjustments, wiring, parts replacement, or before any act
requiring physical contact with working components of
this equipment is performed.
Combination Starter Enclosure Kits SFIS-49010-0304
Siemens Energy & Automation, Inc. 3333 Old Milton Pkwy Alpharetta, GA. 30005 Page 18 of 18
6. Test that the overload relay will trip the control circuit and will de-energize starter.
7. Reset overload relay and check that starter will re-energize.
8. Shut down starter.
9. Turn OFF test supply power.
10. Disconnect all input power, pilot devices and jumpers.
If any part of this test fails, check the connections and retest. If the test still fails, contact Siemens Tech Support.
Packaging Instructions
1. For modified products, repackage the item in the container in which the unit was originally shipped. Be sure to
apply the correct catalog number to the shipping label. Fill in any other applicable information on the shipping
label.
2. If it is not possible to reuse the original container, find a suitable box and package the items securely. A suitable
box is one in which all items can be placed without deforming the box flaps. This can be accomplished by
completely filling the box with packaging material after items have been placed in it. The box should be firm and
not subject to crushing during normal handling. Affix an appropriate size, blank label to the box. Complete the
label by printing the correct catalog number. Fill in any other applicable information on the shipping label.
3. Securely tape the box closed. Be sure that the tape does not prevent the ability to read any part of the shipping
label.
4. When filling out the carton label, the catalog number should not run off the label. Carton label is located on the
end of the original shipping carton.
5. When printing catalog number on labels, legibly print catalog number in black.
6. DO NOT COVER enclosure labels (inside door) with the blank label.
Enclosure Kit Appendix A
SFIS-49010-0304
❷❸❹❺ ❻❼ ❷❸❺ ❻❼
17 92 17 92 81
❷❸❹❺ ❻❼ ❷❸❺ ❻❿❼
18 92 18 92 81
Catalog Number of Required Starter Catalog Number of Required Starter
❷❸❹ ❷❸
14 32A 14 32A 81
Selection Guide
This selection guide allows you to easily determine the part number of the kits required to assemble a Class 17
or 18 combination starter. Simply start with a standard Class 17 or 18 catalog number and follow the step by step
instructions. The kit part numbers will be determined by matching the catalog number locators with the locator
column in the corresponding tables below.
Step 1 – Starter Kit
Step 1a. Determine the forth character of the catalog number. If it is "S" or "T", proceed to step 1b. If it is "P" or
"G", proceed to step 1d.
__ __ __
__
Step 1b. Fill in the appropriate row of cells
below with the catalog number then proceed
to step 1c. Cells with dashed boarders
indicate optional suffixes. If a catalog number
will not "fit", it cannot be assembled using the
enclosure kit.
Step 1c. Determine the required starter by
filling in the row of cells below with the digits
that correspond with the locators in the row of
cells filled out above. Cells with dashed
boarders indicate optional suffixes.
Step 1e. Determine the required starter by
filling in the row of cells below with the digits
that correspond with the locators in the row of
cells filled out above.
Step 1d. Fill in the appropriate row of cells
below with the catalog number then proceed
to step 1e. Cells with dashed boarders
indicate optional suffixes. If a catalog number
will not "fit", it cannot be assembled using the
enclosure kit.
If the starter with solid-state overload relay is
available as is, proceed to step 2. Otherwise,
proceed to step 1f to assemble required
starter using starter kit and solid-state
overload relay kit. If the starter only requires a
different coil, proceed directly to step 1g.
If the starter with ambient compenstated
bimetal overload relay is available with the
required coil, proceed to step 2. Otherwise,
proceed to step 1g to select a coil kit.
Siemens Energy Automation Inc. 3333 Old Milton Pkwy Alpharetta, GA 30005
Enclosure Kit Appendix A
SFIS-49010-0304
Step 1f. Select starter kit and solid-state overload relay kit.
(*) is a wildcard character for coil voltage.
Step 1g. Select coil kit.
B
75D73070
C
75D73070
D
75D73070
E
75D73070
F
75D73070
G
75D73070
H
75D73251
I
75D73251
J
75D73131
14FSF32A*
14FSH32A*
14FS+32AA
14FS+32AA
14GS+32AA
14GS+32AA
14HS+32AA
14HS+32AA
14DSF32A*
14ESF32A*
14DS+32AA
14ESG32A*
14DS+32AA
14ES+32AA
14ES+32AA
14CS+32AA
14DSB32A*
14DSD32A*
14DSE32A*
14DS+32AA
14DS+32AA
14DS+32AA
14BS+32AA
14CS+32AA
14CS+32AA
14CS+32AA
14BS+32AA
14BS+32AA
To Make Starter
Determined in
Step 1c.
Select
Starter Ki
t
14IS+32AA
14JT+32AA
14BSA32A*
14BSB32A*
14BSD32A*
14CSA32A*
14CSB32A*
14CSD32A*
14CSE32A*
14DSA32A*
14GSH32A*
14GSJ32A*
14HSJ32A*
14HSK32A*
14ISL32A*
14JTM32A*
14DSA32A*51 14DS+32AA
14DSD32A*51 14DS+32AA
14DSF32A*51 14DS+32AA
14ESG32A*51 14ES+32AA
48ASA3M20
48ASB3M20
48ASD3M20
48ASE3M20
48ASF3M20
48ASF3M20
48ASG3M20
48BSF3M20
48BSH3M20
48BSH3M20
48BSJ3M20
48BSJ3M20
48ASD3M10
14CSE32A*51 14CS+32AA 48ASE3M10
14CSD32A*51 14CS+32AA
48ASA3M10
14CSB32A*51 14CS+32AA 48ASB3M10
14CSA32A*51 14CS+32AA
48ASA3M10
To Make Starter
determined in
Step 1c.
(
a
)
48ASB3M10
14BSD32A*51 14BS+32AA 48ASD3M10
14BSA32A*51 14BS+32AA
14BSB32A*51 14BS+32AA
48BSK3M20
48BSL3M20
48BSM3M20
48ASA3M20
48ASB3M20
48ASD3M20
48ASA3M20
48ASB3M20
48ASD3M20
48ASE3M20
48ASA3M10
14DSB32A*51 14DS+32AA 48ASB3M10
48ASD3M10
14DSE32A*51 14DS+32AA 48ASE3M10
48ASF3M10
14ESF32A*51 14ES+32AA 48ASF3M10
48ASG3M10
14FSF32A*51 14FS+32AA 48BSF3M10
14FSH32A*51 14FS+32AA 48BSH3M10
14GSH32A*51 14GS+32AA 48BSH3M10
14GSJ32A*51 14GS+32AA 48BSJ3M10
14HSJ32A*51 14HS+32AA 48BSJ3M10
14HS+32AA 48BSK3M10
14ISL32A*51 14IS+32AA 48BSL3M10
Class 20 Overload Relay Class 10 Overload Relay
(a) if the last two digits of the starter is "53" such as 14BSA32AA53, a class 30 overload relay is required.
Select the equivalent class 10 overload relay kit then change last two digits of overload part number to
"30" (i.e.48ASA3M30
).
Select Coil
Kit
Locator
14JTM32A*51
Select Overload
Rela
y
Ki
t
14JT+32AA 48BSM3M10
14HSK32A*51
Select Overload
Rela
y
Ki
t
Select
Starter Ki
t
Example, if locator ❷ is "B" and locator ❼
is "F", select coil kit 75D73070F.
Siemens Energy Automation Inc. 3333 Old Milton Pkwy Alpharetta, GA 30005
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Siemens Door 49EC18 User manual

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User manual

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