Prince Castle 102 CE Operating instructions

102-516102-516

102-516

Prince Castle Inc.Prince Castle Inc.

Prince Castle Inc.

Printed 2001Printed 2001

Printed 2001

MODEL NO'S 102 & 107 CE SeriesMODEL NO'S 102 & 107 CE Series

MODEL NO'S 102 & 107 CE Series

Operating Instructions

SHORTENING FILTERSHORTENING FILTER

SHORTENING FILTER

ELECTRICAL:ELECTRICAL:

ELECTRICAL:

All Models 220-230v 1/3 HP 50-60Hz 3 AmpsAll Models 220-230v 1/3 HP 50-60Hz 3 Amps

All Models 220-230v 1/3 HP 50-60Hz 3 Amps

SPECIFICATIONSSPECIFICATIONS

SPECIFICATIONS

INSPECT CARTONINSPECT CARTON

INSPECT CARTON

Remove product from carton ...........

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

Notify carrier





Save carton and packing material



 Contact your Dealer, Distributor or Prince

Castle.

 If you find a part, or parts missing, contact our

Europeon Distribution Center,Catequip SA, lo-

cated in Bouilly France at (33)-25-40-29-10 or

Fax to (33)-25-40-26-69

PARTSPARTS

PARTS

1. Always refer to the Parts List in this manual

you will then have a part number for reference

when ordering.

2. All replacement parts should be purchased

from your local PRINCE CASTLE Distributor.

If damaged :

22

2

3. Place Filter Paper over thread on top of screen.

IMPORTANT : Center paper properly so it laysIMPORTANT : Center paper properly so it lays

IMPORTANT : Center paper properly so it lays

flat on screen and overlaps on each end. Ifflat on screen and overlaps on each end. If

flat on screen and overlaps on each end. If

incorrect,torn or no filter paper are used, theincorrect,torn or no filter paper are used, the

incorrect,torn or no filter paper are used, the

unit will not filter properly.unit will not filter properly.

unit will not filter properly.

4. Spread approximately 16oz, by volume, of filter

powder ( Prince Castle No. 712 ) over filter paper

before installing ring weight

5. Place the ring weight on the filter paper.

IMPORTANT: Make sure paper is not folded orIMPORTANT: Make sure paper is not folded or

IMPORTANT: Make sure paper is not folded or

creased under the ring.creased under the ring.

creased under the ring.

6. Hand tighten standpipe to screen.

2. Place Screen assembly, with thread facing up

inside filter tank.

LIMITED WARRANTYLIMITED WARRANTY

LIMITED WARRANTY

1. Insert ( 4 ) casters into caster bracket weldments.

HOW TO SET - UPHOW TO SET - UP

HOW TO SET - UP

This product is warrantied to be free from defects in

material and/or workmanship for a period of 1 year

from date of original installation, not to exceed 18

months from date of shipment from our factory.

Any component which proves faulty in material and/or

workmanship within the warranty period will be re-

placed or repaired without cost to the customer for

parts or labor (at the option of Prince Castle Inc).

This warranty is subject to the following exceptions/

conditions:

This equipment is portable, charges for on location

service (e.g., trip charges, mileage) are not included in

the provisions of the warranty. All labor should be

performed during regular working hours. Overtime

premium will not be covered.

Damage caused by carelessness, neglect, and/or

abuse and misuse (e.g., using wrong electrical cur-

rent, dropping,tampering with or improper mainte-

nance) is not covered.

Running water through the pump rusts internal parts

and will void this warranty.

Equipment damaged in shipment, by fire,flood or an

act of God is not covered.

Any use of non-genuine Prince Castle Replacement

Spare Parts voids this warranty. All genuine Prince

Castle Replacement Spare Parts are warrantied for

ninety (90) days from date of purchase. All Service

shall be performed by a Prince Castle Authorized and

Qualified Service Technician.

33

3

8. Grasp motor assembly by handle on motor and set

it on edge of tank so that the pump lines up with the

standpipe. Hand tighten the union nut to the standpipe

making sure the connection is tight.

7. Place safety guard on tank.

IMPORTANTIMPORTANT

IMPORTANT

9.Attach anti-splash tube on the filter tank by hooking

the tube over the rim of the tank so the diffuser end of

the tube is closest to the safety guard.

(See drawing above)

IMPORTANT: This hose is flexible. However,IMPORTANT: This hose is flexible. However,

IMPORTANT: This hose is flexible. However,

excessive bending can crease or crack theexcessive bending can crease or crack the

excessive bending can crease or crack the

hose causing hot oil to leak. Do not use ahose causing hot oil to leak. Do not use a

hose causing hot oil to leak. Do not use a

creased or cracked hose.creased or cracked hose.

creased or cracked hose.

10. Hand tighten hose to pump union nut, making

sure the connection is tight.

HOW TO USEHOW TO USE

HOW TO USE

REQUIRED PROTECTIVE EQUIPMENT :REQUIRED PROTECTIVE EQUIPMENT :

REQUIRED PROTECTIVE EQUIPMENT :

Face ShieldFace Shield

Face Shield

Rubber GlovesRubber Gloves

Rubber Gloves

ApronApron

Apron

IMPORTANT: Failure to skim the fryer thor-IMPORTANT: Failure to skim the fryer thor-

IMPORTANT: Failure to skim the fryer thor-

oughly could cause excess food particles tooughly could cause excess food particles to

oughly could cause excess food particles to

clog the drain valve or the filter machineclog the drain valve or the filter machine

clog the drain valve or the filter machine

pump.pump.

pump.

1. Remove cooking computer probes from fryer, if

present.

2. Turn on fryer and set thermostat to cooking tem-

perature.

DO NOT TURN OFF FRYER UNTIL YOUDO NOT TURN OFF FRYER UNTIL YOU

DO NOT TURN OFF FRYER UNTIL YOU

ARE READY TO FILTER,THIS WILL ALLOWARE READY TO FILTER,THIS WILL ALLOW

ARE READY TO FILTER,THIS WILL ALLOW

SHORTENING TO REMAIN HOT FOR FILTERING.SHORTENING TO REMAIN HOT FOR FILTERING.

SHORTENING TO REMAIN HOT FOR FILTERING.

3. Slowly agitate shortening in all fryers with wood

paddle provided. This will blend hot and cold shorten-

ing, boil off excess moisture, and bring any debris to

the surface.

CAUTION,EXCESSIVE MOISTURE COULDCAUTION,EXCESSIVE MOISTURE COULD

CAUTION,EXCESSIVE MOISTURE COULD

CAUSE FRYER TO BOIL OVER. CONTINUECAUSE FRYER TO BOIL OVER. CONTINUE

CAUSE FRYER TO BOIL OVER. CONTINUE

AGITATION UNTIL ALL BOILING CEASES.AGITATION UNTIL ALL BOILING CEASES.

AGITATION UNTIL ALL BOILING CEASES.

4. Skim off any debris from shortening surface (use

a Prince Castle Fry Vat Skimmer).

CAUTIONCAUTION

CAUTION

HANDLE AND HOSE ARE HOTHANDLE AND HOSE ARE HOT

HANDLE AND HOSE ARE HOT

IMPORTANTIMPORTANT

IMPORTANT

DISCONNECT POWER PLUGDISCONNECT POWER PLUG

DISCONNECT POWER PLUG

BEFORE PERFORMING SERVICEBEFORE PERFORMING SERVICE

BEFORE PERFORMING SERVICE

ON MOTOR OR PUMPON MOTOR OR PUMP

ON MOTOR OR PUMP

NOTENOTE

NOTE

MAXIMUM NORMAL OPERATINGMAXIMUM NORMAL OPERATING

MAXIMUM NORMAL OPERATING

PRESSURE 50PSI (35, 155 KGS/SQ METERPRESSURE 50PSI (35, 155 KGS/SQ METER

PRESSURE 50PSI (35, 155 KGS/SQ METER

9. Let shortening drain from fryer and proceed to

clean fryer according to your accepted method.

9A. For

Recirculating Motor Recirculating Motor

Recirculating Motor move the 3 Way Valve

On the Pump To the Recirculating Position and turn

the motor on allowing the shortening to recirculate for

a minimum of 4 to 5 minutes.

5. Roll assembled filter machine to fryer and plug

power cord into wall outlet. Turn off fryer and engage

locking casters.

IMPORTANT: Do not pull filter machine byIMPORTANT: Do not pull filter machine by

IMPORTANT: Do not pull filter machine by

hose assembly or power cord. Use the handlehose assembly or power cord. Use the handle

hose assembly or power cord. Use the handle

on the tank assembly to transport the unit.on the tank assembly to transport the unit.

on the tank assembly to transport the unit.

44

4

IMPORTANT: Do not leave filter machine un-IMPORTANT: Do not leave filter machine un-

IMPORTANT: Do not leave filter machine un-

attended whilefilteringattended whilefiltering

attended whilefiltering

12. Close drain valve and fill fryer with filtered short-

ening until filter machine tank is empty.

13. Turn fryer on and make sure thermostat is set to

your cooking temperature. Using fresh shortening

carefully refill fryer to proper level. A small amount of

shortening will be left in the filter tank, which is

normal.

6. Connect drain extension to drain of fryer if avail-

able, and place a strainer under the drain to catch

large particles. Open drain slowly and let hot shorten-

ing enter tank. If drain valve is clogged use a drain line

clean-out rod to free the drain.

7. When shortening covers ring weight insert nozzle

of hose into fryer and turn motor on.

7A. For

Recirculating Motor Recirculating Motor

Recirculating Motor move the

recirculatingrecirculating

recirculating

valve to hosevalve to hose

valve to hose

flushing particles from the fryer.

8. When fryer is clean of particles, turn motor off and

put nozzle of hose in hole on motor mount.

8A.

For Recirculating Motor leave the Recirculat-For Recirculating Motor leave the Recirculat-

For Recirculating Motor leave the Recirculat-

ing Valve in The Center.ing Valve in The Center.

ing Valve in The Center.

HOSEHOSE

HOSE

HOSEHOSE

HOSE

10. After cleaning, insert nozzle into fryer and turn

motor on leaving fryer drain open. Rinse fryer clean.

Direct flow of shortening against sides of fryer to

minimize splashing.

10A. For

Recirculating Motor Recirculating Motor

Recirculating Motor turn the 3 Way Valve

to

HOSE(Back to the center) HOSE(Back to the center)

HOSE(Back to the center) before turning motor

on.

55

5

14. Replace the cooking computer probes.

3. Disconnect pump from standpipe and remove

motor assembly from tank.

4. Remove anti-splash tube(A) , safety guard(B), and

ring weight (C) from tank and place in sink.

CC

C

BB

B

AA

A

5. Disassemble standpipe from screen and place in

sink.

6. Remove filter paper from screen and discard.

CAUTION: FILTER PAPER MAY BE HOT !!!CAUTION: FILTER PAPER MAY BE HOT !!!

CAUTION: FILTER PAPER MAY BE HOT !!!

7. Remove screen from tank and place in sink.

IMPORTANT:DO NOT RUN WATER THROUGHIMPORTANT:DO NOT RUN WATER THROUGH

IMPORTANT:DO NOT RUN WATER THROUGH

MOTOR AND PUMP ASSEMBLY AT ANY TIMEMOTOR AND PUMP ASSEMBLY AT ANY TIME

MOTOR AND PUMP ASSEMBLY AT ANY TIME

!! THIS WILL CAUSE PUMP TO RUST INTER-!! THIS WILL CAUSE PUMP TO RUST INTER-

!! THIS WILL CAUSE PUMP TO RUST INTER-

NALLY AND VOID THE WARRANTY.NALLY AND VOID THE WARRANTY.

NALLY AND VOID THE WARRANTY.

9. Wash anti-splash tube ( if applicable ), ring weight,

standpipe, screen and tank with very hot water.

10. Wipe all parts dry with a clean towel.

12. Slide handle down and forward so it lays on the side

of the tank when storing filter machine.

CAUTION: DO NOT STORE MOTOR AND PUMPCAUTION: DO NOT STORE MOTOR AND PUMP

CAUTION: DO NOT STORE MOTOR AND PUMP

ASSEMBLY ON THE SCREEN. THIS COULDASSEMBLY ON THE SCREEN. THIS COULD

ASSEMBLY ON THE SCREEN. THIS COULD

CAUSE THE SCREEN TO WARP OR CAUSECAUSE THE SCREEN TO WARP OR CAUSE

CAUSE THE SCREEN TO WARP OR CAUSE

GREASE TO DAMAGE THE POWER CORD ANDGREASE TO DAMAGE THE POWER CORD AND

GREASE TO DAMAGE THE POWER CORD AND

MOTOR.MOTOR.

MOTOR.

11. Place screen, ring weight, standpipe, anti-splash

tube ( if applicable ), safety guard and hose assembly

inside tank and roll into storage area.

IMPORTANT: Make sure floor around filteringIMPORTANT: Make sure floor around filtering

IMPORTANT: Make sure floor around filtering

area is free from any splattering. Floor shouldarea is free from any splattering. Floor should

area is free from any splattering. Floor should

be kept clean and dry.be kept clean and dry.

be kept clean and dry.

16. The number of fryers that can be filtered with one

dose of powder will depend on the product being

cooked and the amount of debris in each fryer.

15. Repeat procedures for remaining fryers.

!

2. Immediately disconnect hose from pump union nut

and drain excess shortening from hose into tank.

GRASP PLUG, DO NOTGRASP PLUG, DO NOT

GRASP PLUG, DO NOT

PULL CORD.PULL CORD.

PULL CORD.

THIS APPLIANCE IS NOT OF WATER TIGHT

CONSTRUCTION. DO NOT CLEAN WITH A

WATER JET / JET SPRAY.

DO NOT IMMERSE APPLIANCE IN WATER

CAUTION: PARTS ARE EXTREMELY HOT !!CAUTION: PARTS ARE EXTREMELY HOT !!

CAUTION: PARTS ARE EXTREMELY HOT !!

USEUSE

USE

PROTECTIVEPROTECTIVE

PROTECTIVE

GLOVES THATGLOVES THAT

GLOVES THAT

ARE TEMPERATUREARE TEMPERATURE

ARE TEMPERATURE

AND OIL RESISTANTAND OIL RESISTANT

AND OIL RESISTANT

1. Unplug the power cord.

HOW TO CLEANHOW TO CLEAN

HOW TO CLEAN

EXPLODED VIEWEXPLODED VIEW

EXPLODED VIEW

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6

2929

29

4A4A

4A

77

7

PARTS LISTPARTS LIST

PARTS LIST

1

2

3

4

4A

5

6

7

8

9

10



12

13



16

17

18

19

20

21



23

24

25

26

27

28

29

A & C

B



102-32

102-33

100-57

102-110

100-59

100-58

102-117S

100-5S

102-7

107-6

102-338SCE

102-338SGB

105-77

72-232S

72-233S

100-22S

102-8

107-4

78-199S

66-039

102-286

110

102-125

105-22

102-10

713

712

100-13

105-21

89-112S

89-410S

126

100-62

102-240S

102-171

76-061

79-028

79-030

73-022

76-049

79-046

102-272

107-82

Not Shown

ITEMITEM

ITEM

PART NUMBERPART NUMBER

PART NUMBER

DESCRIPTIONDESCRIPTION

DESCRIPTION

Union Nut

Female Union

Street Elbow

Long Close Nipple (Standpipe Coupling)

Long Close Nipple (Hose Coupling)

Reducing Bushing

Standpipe Coupling Assy

Hose Coupling, Coupling and Nipple Assy

Handle(102 Series)

Handle (107 Series)

Motor Only (102-FCE, 107-FCE & 107-FMCCE)

Motor Only (102-FGB, 107-FGB & 107-FMCGB)

Pump

Line Cord (102-FCE, 107-FCE & 107-FMCCE)

Line Cord (102-FGB, 107-FGB & 107-FMCGB)

Rubber Strip

Motor Base (102-FCE & 102-FGB)

Motor Base W/Holster (107-FCE, 107-FGB, 107-FMCCE

& 107-FMCGB)

Rocker Switch

Strain Relief

Hose Assembly

Anti-Splash Tube

Safety Guard

Ring Weight

Standpipe

Filter Paper (100 Sheets)

Filter Powder (50lbs)

Screen

Bowl With Casters

Casters (Pkg of 2)

Locking Casters (Pkg of 2)

Wood Paddle

Male Union Fitting

Handle With Hardware

3 Way Recirculating Valve (107-FCE,107-FGB, 107-FMCE,

& 107-FMGB)

Hex Head Screw

Split Lockwasher

Flat Washer

Hex Nut

Hex Head Screw

Split Lockwasher

Motor Pump And Hardware (102-FCE & 102-FGB)

Motor Pump And Hardware (107-FCE, 107-FGB, 107-FMCCE

& 107-FMCGB)

MOTOR WIRING DIAGRAMMOTOR WIRING DIAGRAM

MOTOR WIRING DIAGRAM

88

8

NO. 102-338SCE 230 Volt Motor (Continental Europe)NO. 102-338SCE 230 Volt Motor (Continental Europe)

NO. 102-338SCE 230 Volt Motor (Continental Europe)

NO. 102-338SGB 230 Volt Motor (Great Britain)NO. 102-338SGB 230 Volt Motor (Great Britain)

NO. 102-338SGB 230 Volt Motor (Great Britain)

NO. 105-77 PUMP ASSEMBLYNO. 105-77 PUMP ASSEMBLY

NO. 105-77 PUMP ASSEMBLY

ITEM PART NO. DESCRIPTIONITEM PART NO. DESCRIPTION

ITEM PART NO. DESCRIPTION

1

2

3

4

5

6

7

8

105-140

105-144

105-145S

102-128S

105-73S

93-021S

105-146

105-139

Casting

Cover

Screws (Pkg of 4)

Drive Shaft

Idler Gear

Oil Seal (Includes Items 7 & 8)

O' Ring

11

1

22

2

33

3

44

4

55

5

66

6

77

7

88

8

TROUBLESHOOTING GUIDETROUBLESHOOTING GUIDE

TROUBLESHOOTING GUIDE

PROBLEMPROBLEM

PROBLEM

PROBABLE CAUSEPROBABLE CAUSE

PROBABLE CAUSE

CORRECTIVE ACTIONCORRECTIVE ACTION

CORRECTIVE ACTION

Filter will not pump shortening

Filter paper too thick

Try a sheet from another part of

the package

Dirt or nick on standpipe pump

fittings which results in leaking

air into the pump intake

Clean off dirt

Replace standpipe assy.

Replace standpipe coupling

Oil seal & Orings Replace Oil seal & Orings

Motor not running

Check motor reset

Check circuit breaker

Replace ON/OFF Switch

Clean shortening debris in

pump

Ensure vat is at cooking tem-

perature

Cold shortening

Hose clogged. Hose not drained

at finish of previous operation.

(Caution: Hose may burst if used

in this condition.)

Soak in hot water until loose (Cau-

tion: make sure there is no water

in hose before reconnecting to

pump.)

Pump clogged with debris Clean pump of debris and

reattach to motor

Using too much Gycor or filter

aid

Use recommended amount

16oz by volume

Loose connections

Shortening too cool ( will cause

paper to clog and machine to

pump slowly)

Check all fittings for tightness

Keep vat at cooking temperature

until emptied into filter machine

Using too much Gycor or filter

aid causing pump to clog

Use recommended amount 16oz

by volume (clean pump of de-

bris)

Power cord attached improperly

or not in good repair

Repair or replace cord

Motor not operating correctly Repair or replace motor

O rings or Oil seal defective Replace Orings & Oil seal

Shortening cannot be completely

pumped out

Filter paper not centered or

creased under ring

Ensure paper is centered and

placed flat on screen

Ring weight is bent or warped Warped or bent ring should be

replaced

Tank rim is bent or not clean

Clean bowl thoroughly. Remove

dents or replace bowl

Tank not level ( can cause seal

to break )

Filter paper clogged

Machine must be broken down,

cleaned, and set up again

Too much filter aid or Gycor Use 16oz by volume

Excessive food particles Skim vats before filtering

Shortening too cool

Filter powder pumped back into

fryer

Ring weight bent Straighten or replace

Nick or debris on seal surface

on Tank

Replace bowl

Screen assembly bent Straighten or replace

Filter paper torn Replace filter paper

Or pumping shortening slowly

99

9

Repair or replace wheels on

filter machine

Shortening must be at cooking

temperature prior to filtering

105-140

Casting

105-144

Cover

105-145S

Screw (Pkg of 4)

102-128S

Drive

Shaft

105-73S

Idler Gear

93-021S

Oil Seal

105-146

O'Ring

105-139

O'Ring

105-77PUMP EXPLODED VIEW105-77PUMP EXPLODED VIEW

105-77PUMP EXPLODED VIEW

Prince Castle 102 CE Operating instructions

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Prince Castle 102 CE Operating instructions

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