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Boss RT3 Undercarriage Installation guide

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FormNo.MSC12395RevA
RT3Undercarriage
2018andAfterPolarisRanger1000UTV
PartNo.LTA12380—SerialNo.400000000andUp
InstallationInstructions
BOSSProductslimitedconsumerwarrantyandBOSS
Productscommercialwarrantypoliciesarelocated
atwww.BOSSPlow.com.
Safety
•Alwaysfollowthevehiclemanufacturer’s
recommendationsrelatingtosysteminstallation.
•Duetothevarietyofequipmentthatyoucan
installusingtheundercarriage,ensurethat
thegross-vehicle-weightrating(GVWR)isnot
exceededatanytime.Youmayneedtoweighthe
vehicleandaddballastorlimitthepayloadofthe
vehicletocompensate.
Installation
Determinetheleftandrightsidesofthemachinefrom
thenormaloperatingposition.
1.Parkthemachineonalevelsurface,shutoffthe
engine,waitforallmovingpartstostop,engage
theparkingbrake,andremovethekey.
2.Removetheexistingfastenersfromthebottom
ofthevehiclefrontbumper.
3.Aligntheskidplateholeswiththefrontbumper
holes.
4.Usetheholesinthefaceoftheskidplatetodrill
holesthroughthebumper.
5.Use2bolts(M10),2angenuts(M10),2
hex-headbolts(3/8inch),2washers,and2nuts
(3/8inch)tolooselysecuretheskidplatetothe
bumper(Figure1).
g248458
Figure1
1.Bumper
5.Vehicleframe
2.Hex-headbolt(3/8inch)6.Nut(3/8inch)
3.Flangenut(M10)
7.Washer
4.Bolt(M10)
6.Use4carriagebolts(3/8inch),4washers,4nuts
(3/8inch)and2spacerstolooselysecurethe
supportmountstothevehicleframe(Figure2).
Ifyourvehicleisequippedwithawinch,usethe
notchedspacers.
Note:Figure2illustratesthefullspacer
includedinthiskit.Usetheappropriatesetof
spacersforyourvehicle.
©2018—BOSSProducts
P .O.Box787
IronMountain,MI49801
Registeratwww.bossplow.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*MSC12395*A
g249173
Figure2
1.Nut(3/8inch)
3.Fullspacer
2.Washer
4.Carriagebolt(3/8inch)
7.Use4hex-headbolts(3/8inch)and4nuts(3/8
inch)tolooselysecurethefrontoftheskidplate
andthesupportmountstothebumper(Figure
3).
g249172
Figure3
1.Nut(3/8inch)3.Supportmount
2.Hex-headbolt(3/8inch)
8.Use6hex-headbolts(3/8inch),6nuts(3/8
inch),4hex-headbolts(1/2inch),and4nuts
(1/2inch)tolooselysecurethepushbeam
assemblytotheskidplate(Figure4).
g249174
Figure4
1.Hex-headbolt(1/2inch)3.Hex-headbolt(3/8inch)
2.Nut(1/2inch)4.Nut(3/8inch)
9.Torqueallthefastenerstothefollowing
specications:
•3/8-inchbolts:31N∙m(23ft-lb)
•1/2-inchbolts:76N∙m(56ft-lb)
•M10bolts:66N∙m(49ft-lb)
2
g248378
Parts
Ref.
PartNumber
Qty.
Description
1LTA123861
SUPPORTMOUNT ,DRIVER
SIDE
2LTA123811
SKIDPLATEASSEMBLY
3PBA125351
PUSHBEAM
4LTA123881
SUPPORTMOUNT ,
PASSENGERSIDE
5
LTA123942
SPACER,FULL
6LTA123922
SPACER,NOTCHED
7
HDW123851
FASTENERKIT
Ref.
PartNumber
Qty.
Description
7:1HDW055764
BOLT ,CARRIAGE,3/8-16X
1-1/4,GR5,YZN
7:2HDW0172016
NUT,3/8-16,NYLINS,YZN
7:3HDW017336
WASHER,3/8,USSFLAT ,
YZN
7:4HDW123792
NUT,FLANGE,NYLINS,
M10-1.5,YZN
7:5
HDW123782
HHCS,M10-1.5X40MM,
GR8.8,ZN
7:6HDW017284
HHCS,1/2-13X1-1/2,NC,
GR5,YZN
7:7
HDW0177112
HHCS,3/8-16X1-1/4,NC,
GR5,YZN
3
/