Boss RT3 Undercarriage Installation guide

Brand: Boss

Model: RT3 Undercarriage

Type: Installation guide

FormNo.MSC12395RevA

RT3Undercarriage

2018andAfterPolarisRanger1000UTV

PartNo.LTA12380—SerialNo.400000000andUp

InstallationInstructions

BOSSProductslimitedconsumerwarrantyandBOSS

Productscommercialwarrantypoliciesarelocated

atwww.BOSSPlow.com.

Safety

•Alwaysfollowthevehiclemanufacturer’s

recommendationsrelatingtosysteminstallation.

•Duetothevarietyofequipmentthatyoucan

installusingtheundercarriage,ensurethat

thegross-vehicle-weightrating(GVWR)isnot

exceededatanytime.Youmayneedtoweighthe

vehicleandaddballastorlimitthepayloadofthe

vehicletocompensate.

Installation

Determinetheleftandrightsidesofthemachinefrom

thenormaloperatingposition.

1.Parkthemachineonalevelsurface,shutoffthe

engine,waitforallmovingpartstostop,engage

theparkingbrake,andremovethekey.

2.Removetheexistingfastenersfromthebottom

ofthevehiclefrontbumper.

3.Aligntheskidplateholeswiththefrontbumper

holes.

4.Usetheholesinthefaceoftheskidplatetodrill

holesthroughthebumper.

5.Use2bolts(M10),2angenuts(M10),2

hex-headbolts(3/8inch),2washers,and2nuts

(3/8inch)tolooselysecuretheskidplatetothe

bumper(Figure1).

g248458

Figure1

1.Bumper

5.Vehicleframe

2.Hex-headbolt(3/8inch)6.Nut(3/8inch)

3.Flangenut(M10)

7.Washer

4.Bolt(M10)

6.Use4carriagebolts(3/8inch),4washers,4nuts

(3/8inch)and2spacerstolooselysecurethe

supportmountstothevehicleframe(Figure2).

Ifyourvehicleisequippedwithawinch,usethe

notchedspacers.

Note:Figure2illustratesthefullspacer

includedinthiskit.Usetheappropriatesetof

spacersforyourvehicle.

©2018—BOSSProducts

P .O.Box787

IronMountain,MI49801

Registeratwww.bossplow.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*MSC12395*A

g249173

Figure2

1.Nut(3/8inch)

3.Fullspacer

2.Washer

4.Carriagebolt(3/8inch)

7.Use4hex-headbolts(3/8inch)and4nuts(3/8

inch)tolooselysecurethefrontoftheskidplate

andthesupportmountstothebumper(Figure

3).

g249172

Figure3

1.Nut(3/8inch)3.Supportmount

2.Hex-headbolt(3/8inch)

8.Use6hex-headbolts(3/8inch),6nuts(3/8

inch),4hex-headbolts(1/2inch),and4nuts

(1/2inch)tolooselysecurethepushbeam

assemblytotheskidplate(Figure4).

g249174

Figure4

1.Hex-headbolt(1/2inch)3.Hex-headbolt(3/8inch)

2.Nut(1/2inch)4.Nut(3/8inch)

9.Torqueallthefastenerstothefollowing

specications:

•3/8-inchbolts:31N∙m(23ft-lb)

•1/2-inchbolts:76N∙m(56ft-lb)

•M10bolts:66N∙m(49ft-lb)

2

g248378

Parts

Ref.

PartNumber

Qty.

Description

1LTA123861

SUPPORTMOUNT ,DRIVER

SIDE

2LTA123811

SKIDPLATEASSEMBLY

3PBA125351

PUSHBEAM

4LTA123881

SUPPORTMOUNT ,

PASSENGERSIDE

5

LTA123942

SPACER,FULL

6LTA123922

SPACER,NOTCHED

7

HDW123851

FASTENERKIT

Ref.

PartNumber

Qty.

Description

7:1HDW055764

BOLT ,CARRIAGE,3/8-16X

1-1/4,GR5,YZN

7:2HDW0172016

NUT,3/8-16,NYLINS,YZN

7:3HDW017336

WASHER,3/8,USSFLAT ,

YZN

7:4HDW123792

NUT,FLANGE,NYLINS,

M10-1.5,YZN

7:5

HDW123782

HHCS,M10-1.5X40MM,

GR8.8,ZN

7:6HDW017284

HHCS,1/2-13X1-1/2,NC,

GR5,YZN

7:7

HDW0177112

HHCS,3/8-16X1-1/4,NC,

GR5,YZN

3

1
2
3
4

Boss RT3 Undercarriage Installation guide

Brand: Boss

Model: RT3 Undercarriage

Type: Installation guide

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