Marantec Control 14 Owner's manual

Instructions for Initial Operation and

Wiring Plan Manual

Control Unit for Industrial Doors

GB

Control 144/145/145 FU

Please keep these instructions for further reference.

English / Page 2

1. Contents

Chapter Page

1. Contents 2

2. Meaning of Symbols 3

3. Pictures to Control Unit Control 144 / 145 / 145 FU 5

4. Important Safety Advice 7

5. Initial Operation of Control Units Control 144 / 145 / 145 FU 9

5.1 Connection Control Unit - Operator 9

5.1.1 Dynamic 121 - 128 and Dynamic 300 - 301 10

5.1.2 Dynamic 3-101 - 3-108 10

5.1.3 Dynamic 3-103 FU - 3-118 FU 11

5.2 Connection Control Unit - Door Leaf 13

5.3 Initial Operation 14

5.4 Setting the Reference Point 16

5.4.1 Dynamic 121 - 128 and Dynamic 300 - 301 16

5.4.2 Dynamic 3-101 - 3-118FU 18

6. Display Functions and Programming Functions 19

6.1 Summary of Display Functions and Programming Possibilities 19

6.2 Basic Functions of the Operator 23

6.3 Extended Operator Functions 36

7. Connection of the Closing Edge Safety Device 52

8. Connection and Initial Operation of the Accessories 54

8.1 Remote Control 54

8.2 External Control Elements 55

8.2.1 with System Plug 55

8.2.2 without System Plug 56

8.3 Photocell 59

8.4 Connection of Extension Units for Control Inputs 61

8.5 Connection of Extension Units for Control Exits 63

8.5.1 Information on End Positions (Relay) 64

8.5.2 Signal Light Connection for Automatic Timer Function 65

8.5.3 Signal Light Connection for Traffic Control Function 66

8.5.4 Lighting (Relay for Special Functions) 67

9. Appendix 68

9.1 Wiring Plans 68

9.1.1 Wiring Plan Control 144 68

9.1.2 Wiring Plan Control 145 70

9.1.3 Wiring Plan Control 145 FU 72

9.2 Error Numbers 74

9.3 Test Instructions 76

9.4 Technical Data 80

Warning! Risk of personal injury!

There follow important safety advice which must be followed

in order to prevent personal injuries!

Attention! Risk of material damage!

There follow important safety advice which must be followed

in order to prevent material damage!

2. Meaning of Symbols

English / Page 3

Operational check:

After connecting and programming most of the control

elements, it is advisable to test the function of the control unit.

Any fault can then be detected immediately and time is saved

in trouble-shooting.

Advice / Tip

English / Page 4

2. Meaning of Symbols

On, mains voltage

Impulse

Malfunction

Travel limit OPEN

Travel limit CLOSE

Power limit

Stop

External control elements

Electronic aerial

Photocell

Transmitter

(optosensor, photocell)

Receiver

(optosensor, photocell)

Closing edge safety device

RPM sensor

To control unit

Cable slack switch

Connection lead

Wicket door switch

Automatic timer

Lighting

Symbols of control unit, operator etc.:

Fig. 3: Control panel of control unit

Fig. 1: Overview of door and surrounding area

D

C

A

B

F

E

Fig. 2: Membrane keypad and key switch

3. Pictures to Control Unit Control 144 / 145 / 145 FU

English / Page 5

Overview of door and surrounding

area:

A Control panel of control unit

B Connectons in control unit

C Connections in door operator

D Setting the reference point

E Site electric socket CEE-Standard 16A

F Connection to door leaf

Key switch:

0red OFF

1blueON

LED’s:

1. Photocell

2. Travel limit OPEN

3. Times for automatic timer

4. Travel limit CLOSE

5. Reference point

6. Malfunction

7. Impulse

8. Voltage

15. Closing edge safety device

Control elements:

10. PROGRAMMING button

11. OPEN button

12. CLOSE button

13. STOP button

3

1

15

2

12

11

13

0

I

P

5 



2 3 1

O

8

O

1

O

2

O

3

O

11

O

10

O

7

O

6

O

5

O

4

O

12

English / Page 6

3. Pictures to Control Unit Control 144 / 145 / 145 FU

Plug connections:

25. X30 Closing edge safety device

CLOSED

26. X20a Electronic aerial

27. X10 External control elements

28. X20 Photocell

29. X40 RPM sensor

30. X31 Closing edge safety device

OPEN

31. X5 Keypad on cover

32. X8b Signal light relay

33. X8a Limit relay

34. X8c Traffic control relay

35. X8d Relay for special functions

38. X5E Circuit board for button

connection

Connecting terminals:

39. X2c External control elements

Programming buttons:

36. S20 Photocell function

37. S20a Photocell function

Fig. 4: Connections in control unit

P

X32

X10

X20

X20a

X30

X40

F4

6,3A

F3

6,3A

F2

6,3A

F1

125mA

6,3A

F1

3

4UVVW

L1

L2 L2 L3 N N

5

1213 20 21 1415 1617

X3

X2

C

D

ON

OFF

O

38

O

32

O

34

O

30

O

36

O

37

O

33

O

32

O

35

O

31

O

39

O

25

O

29

O

27

O

28

O

26

4. Important Safety Advice

English / Page 7

This control unit may only be connected and put into operation by qualified and

suitably trained specialist personnel. For the purpose of this description qualified

and suitably trained specialist personnel are persons who are adequately instructed

or supervised by qualified electricians and are thus in a position to recognize

the hazards that electricity can cause. Moreover, they must hold qualifications

consistent with the work being carried out. This presupposes in particular

• knowledge of applicable electro-technological regulations,

• training in the use and maintenance of adequate safety equipment,

• first aid training.

Attention!

Before carrying out any cabling work, it is essential to

disconnect the control unit from the mains supply.

• Observe local safety regulations!

• Always lay mains cable and control cable separately.

Control voltage 24 V DC.

Attention!

Before putting the control unit into operation, it is essential to

ensure, that there are no persons or objects within the door's

aeria of operation, since a number of settings set the door in

motion!

• All available emergency command devices must be tested prior to initial

operation.

• The door operator must be installed with the door closed!

• After installation and initial operation, those persons or their representatives

responsible for operating the door system must be shown how the door

system works!

• No cables should be fed into the top of the control unit!

• For technical reasons, the first time the control unit is switched on and after

actuating the control elements, the door travels to its end position OPEN.

English / Page 8

4. Important Safety Advice

Attention!

Special note for installation according to protection category IP 65:

At the very latest following initial operation, the cable with

plug allowing connection to the mains must be replaced by

a fixed direct mains connection. At the same time a mains

isolator switch must be fitted.

Attention!

Non-compliance with this warning and safety instructions can

lead to personal injury and material damage.

5. Initial Operation of Control Unit Control 144 / 145 / 145 FU

English / Page 9

5.1 Connection control unit - door operator

• Connect control unit according to fig. 5 or 7.

Connections in control unit:

50. Protective conductor

51. Power cable operator

52. RPM sensor

Legend wiring plans:

ST1 Control unit

A1 Door operator

Connecting terminals

X3 Power cable operator

X3a Motor

Plug conections:

X40 RPM sensor

X41 RPM sensor

Fig. 5: Connections in control unit Control 144 Fig. 7: Connections in control unit Control 145

Fig. 6: Wiring plan with control unit Control 144 Fig. 8: Wiring plan with control unit Control 145

51 50 52

Fig. 10: Connections in door operator

Fig. 9: Connections in door operator

5.1.2 Dynamic 3-101 - 3-108

• Connect control unit to door operator according to fig. 10.

English / Page 10

5. Initial Operation of Control Unit Control 144 / 145 / 145 FU

5.1.1 Dynamic 121 - 128 / Dynamic 300 - 301

• Connect control unit to door operator according to fig. 9.

56

55

54

Connections in door operator:

54. Protective conductor

55. Motor

56. RPM sensor

Connections in door operator:

54. Protective conductor

55. Motor

56. RPM sensor

O

56

O

55

O

54

5. Initial Operation of Control Unit Control 144 / 145 / 145 FU

English / Page 11

5.1.3 Dynamic 3-103 FU - 3-118 FU

Connections in control unit:

50. Protective conductor

51. Power cable operator

52. RPM sensor

53. Command signal

Fig. 11: Connections in control unit

Control 145 FU

Advice:

Detailed information regarding initial operation of FU control

units can be found in the respective additional instructions.

• Connect the door operator according to fig. 11.

Advice:

Connect the marked system cable to command signal socket

from control unit (53) and from operator (57).

O

51

O

53

O

50

O

52

English / Page 12

5. Initial Operation of Control Unit Control 144 / 145 / 145 FU

Connections frequency transformer

in operator motor:

54. Protective conductor

55. Motor

56. RPM sensor

57. Command signal

Legend wiring plans:

ST1 Control unit

A1 Operator

Connecting terminals:

X3 Power cable operator

X3a Motor

Plug connections:

X40 RPM sensor

X41 RPM sensor

X44 Control signal

X45 Control signal

Fig. 12: Connections in operator motor with

frequency transformer

Fig. 13: Wiring plan

O

55

O

56

O

57

O

54

5. Initial Operation of Control Unit Control 144 / 145 / 145 FU

English / Page 13

Attention!

The control units Control 144 / 145 / 145 FU feature a static

current circuit. If this static current circuit is interrupted, power

operation of the door is no longer possible. Elements within

this static current circuit are e.g. the cable slack switch, the wicket door switch

and cable safety switch. If these elements are not available, insert enclosed

short-circuit plug into socket X30.

5.2 Connection control unit - door leaf

Attention!

If you want to put a door system with closing edge safety

device into operation, please pass on according to wiring

diagram mentioned on page 52 (fig. 18) insted of wiring

diragram mentioned below.

For following operational check the optosensor (transmitter and receiver) may

not be connected.

Connection of cable slack device (all except Dynamic 300 - 301)

• Connect system cable to socket X30 in control unit.

Legend:

Switches with system plug connections:

S5 Wicket door switch

S6 Cable slack switch

S7 Night lock

Switches for terminal screw connections:

S5a * Wicket door switch

S6a * Cable slack switch

S6b * Cable safety device

Plug connections:

X30 Closing edge safety device

(in control unit)

X71A Wicket door contact

X71B Cable slack switch

X71C Night lock

X71D Cable slack switch

X73 Connection cable

X74 z Optosensor transmitter

Connecting terminals:

X2C Static current circuit

(in control unit)

X7C Coiled cable

X7H Static current circuit

X7L Cable slack switch

* If connected, the short-circuit bridge

must be removed

z If available

English / Page 14

5. Initial Operation of Control Unit Control 144 / 145 / 145 FU

5.3 Initial Operation

Fig. 14: Wiring plan

Advice:

For Control 144:

Make sure that the field rotates clockwise.

• Insert the control unit mains plug into a site electric socket in accordance with

CEE standard 16 A.

5. Initial Operation of Control Unit Control 144 / 145 / 145 FU

English / Page 15

• Check that the power supply at this socket corresponds to the voltage

indicated on the rating plate of the control unit and also that its protection

category complies with the local regulations.

• If the control unit is to be connected directly to the mains, a mains isolator

switch will have to be installed.

Operational check

Mains connection and cabling of operator:

• Half open the door by hand.

• Swith ON at the mains.

- The VOLTAGE control light should light up.

-> If not, look up section 'no voltage' in the test instructions.

• Press the OPEN button.

- The door should open

-> If the door doesn't move: look up section 'no reaction on IMPULSE'

in the test instructions

Operational check

Safety circuit:

• Actuate each safety element separately.

- Power operation of the door should now no longer be possible.

-> If this is not the case, check the electrical connection of the respective

safety element.

• Disconnect from mains supply.

Attention!

With the following settings it is important to ensure that the

door is never allowed to open or close fully. Halt the door at

least 50 cm before it reaches its mechanical travel limits by

pressing the STOP button.

Fig. 15: Setting the reference point (end position CLOSED)

English / Page 16

5. Initial Operation of Control Unit Control 144 / 145 / 145 FU

5.4 Setting the reference point

5.4.1 Dynamic 121 - 128 and Dynamic 300 - 301

Dynamic 121 - 128:

Move the door by hand to CLOSE position.

Dynamic 300 - 301:

Mount boom in end-of-travel position CLOSE.

• Open transparent cover on door operator.

• Unlock the switching spindle by moving the red no-load lever (19) to the

front and by pushing the inner door link disk (20) in direction of spindle

(see fig. 15).

• Turn the knurled wheel (21) clockwise until the carriage (22) is approx. 5 mm

before the left chamfered end of the switching spindle (see fig. 15).

• Re-lock the door link disk and secure it by a hearable engaging of the no-load

lever.

• Now the door has to be opened fully by hand (Dynamic 121 - 128).

ca. 5 mm

U1

U2

9

U0

5. Initial Operation of Control Unit Control 144 / 145 / 145 FU

English / Page 17

• Now turn with the small knurled wheel (23) the adjusting spindle, until the

reference point switch (24) is actuated by the carriage (22) (see fig. 16).

• Then turn the small knurled wheel (23) 2 turns (Dynamic 121 - 128) resp.

5 turns (Dynamic 300 - 301) counterclockwise.

• Close the transparent cover again.

• Move the door, power-operated, to the set end-of-travel position CLOSED.

Fig. 16: Setting the reference point (end position OPEN)

U4 U2

U3

5.4.2 Dynamic 3-101 - 3-118 FU

• Move the door by hand to ist mechanical OPEN travel limit.

• Open housing cover on door operator.

• Release the stop (grub screw J) of control cam (B).

• Set control cam (B) in such way, the the reference point switch (G) is actuated

as shown in fig. 17 (position H), (approx. 2 mm from switch point).

• Fix control cam (B) by screwing on grub screw (J).

• Close the housing cover again.

• Connect to mains and actuate button CLOSE DOOR (12).

The door travels to the travel limit CLOSE, which is pre-set by factory.

Fig. 17: Setting the reference point

English / Page 18

5. Initial Operation of Control Unit Control 144 / 145 / 145 FU



"



6. Display Functions and Programming Possibilities

English / Page 19

6.1 Summary of display functions

Meaning of symbols:

LED off

LED on

LED flashing slowly

LED flashing quickly

Display functions

After connecting to mains supply the

control unit performs a self-check. (all

control lights light up for approx. 2 sec.).

• See as well door stages, page 21.

Permanent actuation of control

elements

If control light MALFUNCTION (6) lights

up, after shortly pressing button j (10),

the control unit changes to the status

indication mode (LED 7 flashing irregularly)

• See as well status indications,

page 22.

During normal operation the display shows following door stages:

English / Page 20

6. Display Functions and Programming Possibilities

Error messages

• If control light MALFUNCTION (6) is

flashing, after shortly pressing button j

(10), the respective error number is

indicated (LED's are flashing irregularly -

example: error 7).

Error memory

The error memory indicates the last 5

error messages of the control unit.

• Shortly press button j.

All LED's light up one after the other in

sequence 1 - 8.

• The control unit indicates the current

error.

• Press button g (12) in order to have old

errors indicated.

• Press button 팬 (11) in order to have the

current error indicated.

• Press button j in order to terminate the

indication of error memory.

• All LED's go off in sequence 8 - 1.

Advice:

The error number is calculated by adding the irregularly

flashing LED's.

See as well section 9.2, error numbers, page 74.

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